U-shaped part forming die

By improving the structural design of the U-shaped part forming mold, using ball grooves and limit baffles, combined with cylinder drive and rubber protection, the problems of poor mold fit and wear are solved, and efficient forming and protection are achieved.

CN223352709UActive Publication Date: 2025-09-19JIANGSU XINGRUI MASCH EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422060823.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-24
Publication Date
2025-09-19
Estimated Expiration
2034-08-24

AI Technical Summary

Technical Problem

The poor adaptability of existing U-shaped part forming dies affects the forming effect, and long-term contact activities cause severe wear and tear, affecting the service life.

Method used

The molding die body is designed to be combined with the base, adopting a ball groove structure and a limit baffle, cooperating with a cylinder-driven hydraulic system, utilizing rolling protection and limit protection, combined with rubber protection strips to reduce wear.

Benefits of technology

The forming effect and limiting ability are improved, wear is reduced, and the service life of the U-shaped parts is extended.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223352709U_ABST
    Figure CN223352709U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of forming dies, and discloses a U-shaped part forming die which comprises a working frame, a base and a forming die body, a forming groove is formed in the top of the forming die body, a second ball is embedded in a second caulking groove, and a first ball is embedded in a third caulking groove. The two forming die bodies are matched to form pressed forming work, a workpiece is placed above the forming die bodies, the upper pressure applying module is pressed downwards to make contact with the workpiece, then the two forming die bodies rotate correspondingly after being pressed, and the workpiece is pressed to be formed. During rotation, the first caulking groove and the third ball, the second caulking groove and the second ball, and the third caulking groove and the first ball are matched to form rolling protection, after the forming die body moves, the two forming grooves in the forming die body are gradually flush to form a U-shaped design, and the workpiece gradually makes full contact with the two forming grooves; in this way, the overall forming effect is well improved in the working process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forming molds, in particular to a U-shaped part forming mold. Background Art

[0002] U-shaped parts are U-shaped parts, which are usually made of metal materials. U-shaped parts can provide greater tensile strength and shear strength, and are suitable for structures that need to withstand large tensile and shear forces. Therefore, the scope of use of U-shaped parts is also relatively wide, and they are often used to fix tubular objects or sheet objects.

[0003] U-shaped parts usually need to be processed and formed. During the processing, in order to ensure that they are formed into U-shaped parts, a forming mold is needed to assist in completing this work. However, if the mold is not well adapted during the forming process, it will easily affect the forming effect of the U-shaped part. Moreover, if the bottom of the part is in contact with the outside for a long time during its movement, it will easily cause greater wear and tear, affecting its service life. Utility Model Content

[0004] The purpose of the present utility model is to provide a U-shaped part forming die to solve the problem raised in the above background technology that if the mold is not well adapted during forming, the forming effect of the U-shaped part will be easily affected, and if the bottom of the mold is in contact with the mold for a long time during movement, it will easily cause greater wear and tear, thereby affecting the service life.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a U-shaped part forming mold, comprising a working frame, a base, and a forming mold body, a forming groove being provided at the top of the forming mold body, the forming groove being designed at a right angle, a semicircular groove being formed at the top of the base, and an arc-shaped design being formed at the bottom of the forming mold body, the two arc-shaped bottoms of the forming mold bodies being combined to match the semicircular groove, a first embedding groove, a second embedding groove, and a third embedding groove being provided in the base, a third ball being embedded in the interior of the first embedding groove, a second ball being embedded in the interior of the second embedding groove, and a first ball being embedded in the interior of the third embedding groove.

[0006] Preferably, the molding die main body is distributed on the top of the base to form two left and right molding die main bodies, and the two molding die main bodies are used in conjunction with each other.

[0007] Preferably, the first embedding grooves are symmetrically distributed about the central axis of the base, the second embedding grooves are symmetrically distributed about the central axis of the base, and the third embedding grooves are symmetrically distributed about the central axis of the base.

[0008] Preferably, the diameter of the third ball is larger than the diameter of the second ball, and the diameter of the second ball is larger than the diameter of the first ball.

[0009] Preferably, side baffles are fixed on both sides of the base, and the side baffles are symmetrically distributed about the central axis of the base.

[0010] Preferably, front baffles are installed at the front and rear ends of the left and right sides of the base, a mounting groove is opened near the top of the front baffle, a connecting shaft is installed in the mounting groove, and the outer sleeve of the connecting shaft is connected to a limiting roller.

[0011] Preferably, a cylinder is installed on the top of the work frame, the bottom end of the cylinder is connected to a hydraulic telescopic rod, the bottom end of the hydraulic telescopic rod is installed with a connecting plate, and the bottom end of the connecting plate is fixed with an upper pressure module.

[0012] Preferably, the bottom end of the first embedding groove is connected to an adhesive layer, and the bottom end of the adhesive layer is adhesively connected to a rubber protective strip.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the U-shaped piece forming mold not only improves the forming effect, but also improves the limiting ability and protection ability of the U-shaped piece forming mold;

[0014] (1) The pressure forming operation is performed by cooperating with two molding die bodies, and the workpiece is placed above the molding die bodies. The upper pressure module contacts the workpiece after pressing down, and then the two molding die bodies rotate accordingly after being pressurized. During the rotation, the first embedded groove and the third ball, the second embedded groove and the second ball, and the third embedded groove and the first ball cooperate to form rolling protection. After the molding die bodies move, the two molding grooves in the molding die bodies gradually become flush to form a U-shaped design, and the workpiece gradually contacts the two molding grooves fully, thereby improving the overall molding effect during the working process;

[0015] (2) By installing the side baffles on both sides of the base, the side baffles form side limit protection, and at the same time, the front baffle is fixed at the front and rear positions of the base, and a mounting groove is opened near the top of the front baffle, and the sleeve connection between the front baffle and the limit roller is completed by the connecting shaft. Therefore, after the main body of the forming mold is pressurized and moved, a certain front and rear limit protection is formed, thereby better improving the overall limit capacity during the working process;

[0016] (3) The upper pressure module performs pressure forming by starting the cylinder to drive the hydraulic telescopic rod to extend and retract during operation. When the upper pressure module contacts the workpiece, the bottom of the upper pressure module is bonded to the rubber protective strip using an adhesive layer. Therefore, when pressure is applied to the workpiece, the rubber protective strip forms pressure protection, thereby reducing the hard wear on the workpiece during operation and improving the overall protection capability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a partial front view structural diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the front baffle of the present invention;

[0020] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.

[0021] In the figure: 1. Work frame; 2. Cylinder; 3. Hydraulic telescopic rod; 4. Connecting plate; 5. Upper pressure module; 6. Side baffle; 7. Base; 8. First embedding groove; 9. Second embedding groove; 10. Third embedding groove; 11. First ball; 12. Second ball; 13. Third ball; 14. Molding mold body; 15. Molding groove; 16. Front baffle; 17. Limiting roller; 18. Mounting groove; 19. Connecting shaft; 20. Adhesive layer; 21. Rubber protective strip. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 The utility model provides an embodiment: a U-shaped part forming mold, including a working frame 1, a base 7, and a forming mold body 14. A forming groove 15 is provided at the top of the forming mold body 14, and the forming groove 15 is designed at a right angle. A semicircular groove is formed on the top of the base 7, and an arc-shaped design is formed at the bottom of the forming mold body 14. The arc-shaped designs of the bottoms of the two forming mold bodies 14 are combined to adapt to the semicircular groove. A first embedding groove 8, a second embedding groove 9 and a third embedding groove 10 are provided in the base 7. A third ball 13 is embedded in the first embedding groove 8, a second ball 12 is embedded in the second embedding groove 9, and a first ball 11 is embedded in the third embedding groove 10.

[0024] The molding die main bodies 14 are distributed on the top of the base 7 to form two left and right molding die main bodies 14 , which are used in conjunction with each other.

[0025] The first embedding grooves 8 are symmetrically distributed about the central axis of the base 7 , the second embedding grooves 9 are symmetrically distributed about the central axis of the base 7 , and the third embedding grooves 10 are symmetrically distributed about the central axis of the base 7 .

[0026] The diameter of the third ball 13 is greater than that of the second ball 12 , and the diameter of the second ball 12 is greater than that of the first ball 11 .

[0027] Side baffles 6 are fixed on both sides of the base 7 , and the side baffles 6 are symmetrically distributed about the central axis of the base 7 .

[0028] Front baffles 16 are installed at the front and rear ends of the left and right sides of the base 7. A mounting groove 18 is opened near the top of the front baffle 16. A connecting shaft 19 is installed in the mounting groove 18. The outer sleeve of the connecting shaft 19 is connected to a limiting roller 17.

[0029] A cylinder 2 is installed at the top of the work frame 1, and the bottom end of the cylinder 2 is connected to a hydraulic telescopic rod 3. The bottom end of the hydraulic telescopic rod 3 is installed with a connecting plate 4, and the bottom end of the connecting plate 4 is fixed with an upper pressure module 5.

[0030] The bottom end of the first embedding groove 8 is connected to an adhesive layer 20, and the bottom end of the adhesive layer 20 is bonded to a rubber protective strip 21;

[0031] Furthermore, the upper portion of the molding die body 14 is designed to be long and narrow, while the lower portion is designed to be curved.

[0032] Furthermore, the arc-shaped bottoms of the two molding die bodies 14 are combined to fit into the semicircular groove;

[0033] Furthermore, the molding die body 14 is not fixed to the base 7 , and its position can be limited by the side baffles 6 and the front baffle 16 .

[0034] Working principle: First, when working, the forming mold body 14 is placed above the base 7, and the two forming mold bodies 14 are used to cooperate to form a pressure forming work, and the workpiece is placed above the forming mold body 14. The cylinder 2 is started to drive the hydraulic telescopic rod 3 to extend and retract, so the upper pressure module 5 forms a pressure forming work. The upper pressure module 5 is pressed down and contacts the workpiece, and then the two forming mold bodies 14 are pressed and rotated accordingly. During rotation, the first embedding groove 8 and the third ball 13, the second embedding groove 9 and the second ball 12, the third embedding groove 10 and the first ball 11 cooperate to form rolling protection. After the forming mold body 14 moves, the two forming grooves 15 in the forming mold body 14 gradually become flush to form a U-shaped design, and the workpiece gradually fully contacts the two forming grooves 15 to complete the forming process, thereby forming a U-shaped part.

[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A U-shaped part forming mold, comprising a work frame (1), a base (7), and a forming mold body (14), characterized in that: A forming groove (15) is provided at the top of the molding die main body (14), and the molding groove (15) is designed at a right angle. A semicircular groove is formed at the top of the base (7), and the bottom of the molding die main body (14) is designed in an arc shape. The arc-shaped designs of the bottoms of the two molding die main bodies (14) are combined to fit the semicircular groove. A first embedding groove (8), a second embedding groove (9) and a third embedding groove (10) are provided in the base (7), a third ball (13) is embedded in the interior of the first embedding groove (8), a second ball (12) is embedded in the interior of the second embedding groove (9), and a first ball (11) is embedded in the interior of the third embedding groove (10).

2. A U-shaped part forming die according to claim 1, characterized in that: The molding die main body (14) is distributed on the top of the base (7) to form two left and right molding die main bodies (14), and the two molding die main bodies (14) are used in conjunction with each other.

3. The U-shaped part forming die according to claim 1, characterized in that: The first embedding grooves (8) are symmetrically distributed about the central axis of the base (7), the second embedding grooves (9) are symmetrically distributed about the central axis of the base (7), and the third embedding grooves (10) are symmetrically distributed about the central axis of the base (7).

4. The U-shaped part forming die according to claim 1, characterized in that: The diameter of the third rolling ball (13) is larger than the diameter of the second rolling ball (12), and the diameter of the second rolling ball (12) is larger than the diameter of the first rolling ball (11).

5. The U-shaped part forming die according to claim 1, characterized in that: Side baffles (6) are fixed on both sides of the base (7), and the side baffles (6) are symmetrically distributed about the central axis of the base (7).

6. The U-shaped part forming die according to claim 1, characterized in that: Front baffles (16) are installed at the front and rear ends of the left and right sides of the base (7), and a mounting groove (18) is provided near the top of the front baffle (16). A connecting shaft (19) is installed in the mounting groove (18), and the outer portion of the connecting shaft (19) is sleeved and connected to a limiting roller (17).

7. The U-shaped part forming die according to claim 1, characterized in that: A cylinder (2) is installed at the top of the working frame (1), the bottom end of the cylinder (2) is connected to a hydraulic telescopic rod (3), the bottom end of the hydraulic telescopic rod (3) is installed with a connecting plate (4), and the bottom end of the connecting plate (4) is fixed with an upper pressure module (5).

8. The U-shaped part forming die according to claim 7, characterized in that: The bottom end of the first embedding groove (8) is connected to an adhesive layer (20), and the bottom end of the adhesive layer (20) is adhesively connected to a rubber protective strip (21).