Self-pressing end plate shearing device

By designing a clamping limit component on the shearing machine, effective limiting of end plates of different specifications is achieved, which solves the problem of end plate offset during the shearing process in the existing technology and improves the shearing quality and accuracy.

CN223353073UActive Publication Date: 2025-09-19TIANJIN WUHANG METAL PROD CO LTD
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Patent Information

Application Number
CN202422066234.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-19
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Existing shearing machines are unable to effectively pre-limit the end plates of prestressed concrete hollow square piles, causing the end plates to deflect during the shearing process, affecting the shearing quality.

Method used

A self-tightening end plate shearing device is designed, including a shearing machine and a clamping and limiting assembly. The sliding plate and the shearing table slide together to limit the end plates of different specifications, and the sliding plate is fixed by tightening bolts to improve the stability of the limit.

Benefits of technology

It effectively prevents the end plate from deflecting when being pushed in, ensures that the cut does not deflect during shearing, and improves the quality and accuracy of the end plate shearing.

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Abstract

The utility model provides a self-pressing end plate shearing device, and belongs to the technical field of shearing machines. The self-pressing end plate shearing device comprises a shearing machine and a pressing limiting assembly. Sliding grooves are symmetrically formed in the shearing table, and a plurality of through threaded holes are formed in the sliding grooves at equal intervals. The bottoms of the two sliding plates are fixedly connected with first sliding blocks, the first sliding blocks are arranged in the sliding grooves in a sliding mode, a fastening bolt is arranged in one threaded hole in a threaded connection mode, the fastening bolt is arranged at the bottoms of the first sliding blocks in a threaded connection mode, and limiting pieces are arranged on the two sliding plates correspondingly. The front end of the shearing piece is connected with a top pressing piece and located above the shearing table. Through the arrangement of the two limiting pieces, the to-be-sheared end plate can be limited in advance, the end plate is prevented from deviating when being pushed in, therefore, a notch of the end plate can be prevented from deviating when the end plate is sheared, and the shearing quality of the end plate is improved.
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Description

Technical Field

[0001] The present application relates to the field of shearing machines, and in particular to a self-tightening end plate shearing device. Background Art

[0002] The end plate of prestressed concrete hollow square pile is a component installed at both ends of the prestressed concrete hollow square pile. It is mainly used for anchoring prestressed tensioned steel bars in the production of hollow square piles and for connecting piles during construction. Its main structure is a square steel plate.

[0003] Currently, prestressed concrete hollow square pile end plates need to be sheared into sections during production to facilitate subsequent processing. However, existing shearing machines require workers to continuously compress the square pile end plates during the shearing process, increasing labor intensity. For example, Chinese patent publication number CN208374320U discloses a shearing device for shearing machines used in the production of square pile end plates. This solution implements simultaneous shearing and compressing, eliminating the need for workers to continuously compress the end plates throughout the entire process and reducing labor intensity.

[0004] In this solution, the end plate to be sheared cannot be limited in advance, so that the end plate will be offset when pushed in for shearing, which will cause the cut of the end plate to be offset during shearing, resulting in the size of the sheared end plate not meeting the requirements, affecting the quality of the end plate shearing. Utility Model Content

[0005] In order to make up for the above shortcomings, the present application provides a self-tightening end plate shearing device, which aims to improve the problem that the cut of the end plate will be offset during shearing, resulting in the size of the sheared end plate not meeting the requirements and affecting the quality of the end plate shearing.

[0006] An embodiment of the present application provides a self-tightening end plate shearing device, including a shearing machine and a tightening and limiting assembly.

[0007] The shearing machine includes a frame, a shearing piece is installed on the top of the frame, a shearing platform is provided on the frame below the shearing piece, a slide groove is symmetrically provided on the shearing platform, and a plurality of threaded holes are equidistantly provided inside the slide groove; the clamping limit assembly includes a sliding plate, the bottom of the two sliding plates are fixedly connected to a first slider, the first slider is slidably set inside the slide groove, a fastening bolt is threadedly provided inside a threaded hole, and the fastening bolt is threadedly provided to the bottom of the first slider, and a limiting piece is respectively provided on the two sliding plates, and the front end of the shearing piece is connected to a top clamping piece and is located above the shearing platform.

[0008] In a specific embodiment, the limiting member includes a handwheel, a threaded rod and a limiting plate, one end of the threaded rod is fixedly connected to the handwheel, the other end of the threaded rod is screwed through the sliding plate and rotatably connected to the limiting plate, and the limiting plate limits the side of the end plate.

[0009] In a specific embodiment, mounting grooves are provided on opposite sides of the two limiting plates, and a plurality of rollers are rotatably arranged inside the mounting grooves, and all the rollers are arranged apart from each other.

[0010] In a specific embodiment, a second sliding block is fixedly connected to the bottom of the limiting plate, and the second sliding block is slidably arranged inside the sliding groove.

[0011] In a specific embodiment, a crossbeam is slidingly provided on the opposite surface of the frame above the top clamping member, the top of the top clamping member is connected to the bottom of the crossbeam, the rear side of the top clamping member is fixedly connected to a fixed connecting member, and the other end of the fixed connecting member is fixedly connected to the shearing member.

[0012] In a specific embodiment, the top pressing member includes a pressing plate and an elastic connecting portion, and two ends of the elastic connecting portion are respectively connected to the crossbeam and the pressing plate.

[0013] In a specific embodiment, a plurality of pressure columns are equidistantly arranged on the lower surface of the pressure plate.

[0014] In a specific embodiment, the fixed connection member includes a connecting rod and a fixed block, the fixed block is fixed to the pressure plate, and both ends of the connecting rod are fixedly connected to the fixed block and the shearing member respectively.

[0015] Beneficial effects:

[0016] 1. By setting the two limiters, the end plate to be sheared can be pre-limited to prevent the end plate from shifting when pushed in, thereby preventing the end plate from shifting during shearing and improving the quality of end plate shearing.

[0017] 2. The limiting parts can limit the end plates of different specifications, and can limit the end plates whose width changes are not particularly large.

[0018] 3. Through the sliding setting of the sliding plate and the shearing table, the end plate with a large width variation can be limited, thereby improving the practicality of the entire shearing device.

[0019] 4. By setting the fastening bolts, the sliding plate can be fixed after sliding, thereby improving the stability of the limit. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the following is a brief introduction to the drawings required for use in the implementation methods. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic structural diagram from a first perspective of a self-tightening end plate shearing device provided in an embodiment of the present application;

[0022] Figure 2 A schematic structural diagram of the self-tightening end plate shearing device from a second perspective provided in an embodiment of the present application;

[0023] Figure 3 A schematic structural diagram of the connection relationship between the sliding plate, the shearing table, and the limiting member provided in an embodiment of the present application;

[0024] Figure 4 A schematic diagram of the structure of the limiting member provided in the embodiment of the present application;

[0025] Figure 5 A schematic diagram of the top pressing member structure provided in an embodiment of the present application.

[0026] In the figure: 10-shearing machine; 110-frame; 120-shearing table; 121-slide; 130-shearing piece; 131-mounting rod; 132-cylinder; 133-mounting seat; 134-shearing knife; 20-pressing and limiting assembly; 210-sliding plate; 211-first slider; 220-crossbeam; 230-top pressing piece; 231-pressing plate; 232-elastic connecting part; 240-second slider; 250-fixed connecting piece; 251-connecting rod; 252-fixed block; 260-pressure column; 270-limiting piece; 271-handwheel; 272-threaded rod; 273-limiting plate; 280-fastening bolt; 290-roller. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0028] See also Figure 1-Figure 5 The present application provides a self-tightening end plate shearing device, including a shearing machine 10 and a tightening and limiting assembly 20.

[0029] Among them, the shearing machine 10 can shear the end plate, and the clamping and limiting component 20 can limit the top and both sides of the end plate to be sheared, and can limit end plates of various specifications, thereby improving the accuracy of shearing the end plate and preventing deviation.

[0030] See also Figure 1 and Figure 2 The shearing machine 10 includes a frame 110, a shearing piece 130 is installed on the top of the frame 110, a shearing platform 120 is provided on the frame 110 below the shearing piece 130, and a slide groove 121 is symmetrically provided on the shearing platform 120, and a plurality of threaded holes are equidistantly provided inside the slide groove 121; wherein, the end plate is placed on the shearing platform 120 and pushed under the shearing piece 130, and the shearing piece 130 is started to shear the end plate.

[0031] In this embodiment, the shearing member 130 includes a mounting rod 131, a cylinder 132, a mounting seat 133, and a shearing blade 134. The mounting rod 131 is fixedly connected at both ends to the top opposite surfaces of the frame 110. The barrel end of the cylinder 132 is mounted on the lower surface of the mounting rod 131. The mounting seat 133 is fixedly connected to the rod end of the cylinder 132. The shearing blade 134 is mounted on the mounting seat 133. When the cylinder 132 is activated, the shearing blade 134 descends, thereby shearing the end plate.

[0032] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The clamping and limiting assembly 20 includes a sliding plate 210. The bottom of each of the two sliding plates 210 is fixedly connected to a first slider 211. The first slider 211 is slidably arranged inside the slide groove 121. A fastening bolt 280 is screwed into a threaded hole. The fastening bolt 280 is screwed to the bottom of the first slider 211. A limiting member 270 is provided on each of the two sliding plates 210. The front end of the shearing member 130 is connected to a top pressing member 230 and is located above the shearing platform 120. When the end plate needs to be sheared, the end plate is placed on the shearing platform 120, and then the sliding plates 210 on both sides are slid according to the width of the end plate so that the sliding plates 210 slide to the appropriate position. Then, the fastening bolt 280 is passed through a threaded hole and fixed to the bottom of the first slider 211 to achieve the fixation of the sliding plates 210. Then, the two limiting members 270 are rotated again so that the side of the end plate can be limited. The two position-limiting members 270 enable the end plate to be pre-positioned, preventing it from shifting during insertion. This prevents the end plate from shifting during shearing, improving the quality of the sheared end plate. Furthermore, the position-limiting members 270 can position end plates of varying specifications, particularly those with modest width variations. The sliding arrangement of the sliding plate 210 and the shearing platform 120 allows for positioning end plates with large width variations, improving the practicality of the entire shearing device. The fastening bolts 280 secure the sliding plate 210 after sliding, improving the stability of the position-limiting mechanism.

[0033] In this embodiment, the limiting member 270 includes a handwheel 271, a threaded rod 272, and a limiting plate 273. One end of the threaded rod 272 is fixedly connected to the handwheel 271, and the other end of the threaded rod 272 is threadedly connected to the sliding plate 210 and rotatably connected to the limiting plate 273. The limiting plate 273 limits the side of the end plate. When the end plate needs to be limited, the handwheel 271 is rotated, causing the threaded rod 272 to rotate, thereby moving the limiting plate 273 and limiting the side of the end plate.

[0034] Furthermore, mounting grooves are formed on the opposing surfaces of the two limiting plates 273. Several rollers 290 are rotatably mounted within the mounting grooves, and all rollers 290 are spaced apart. The arrangement of the rollers 290 reduces effort when pushing the end plate, facilitating insertion of the end plate.

[0035] Specifically, the bottom of the limiting plate 273 is fixedly connected to a second slider 240, and the second slider 240 is slidably arranged inside the sliding groove 121. Among them, the setting of the second slider 240 makes the limiting plate 273 more stable when moving.

[0036] In a specific configuration, a crossbeam 220 is slidably provided on the opposite surface of the frame 110 above the top pressing member 230. The top of the top pressing member 230 is connected to the bottom of the crossbeam 220. A fixed connector 250 is fixedly connected to the rear side of the top pressing member 230. The other end of the fixed connector 250 is fixedly connected to the shearing member 130. When the shearing blade 134 descends to shear the end plate, the top pressing member 230 also descends, pressing the upper surface of the end plate to improve the limiting effect. After a shearing operation is completed, the shearing blade 134 rises, and the top pressing member 230 also rises, leaving the upper surface of the end plate and not hindering the advancement of the end plate. By connecting the top pressing member 230 and the shearing member 130, the top pressing member 230 and the shearing member 130 can be raised and lowered simultaneously, achieving automatic compression of the end plate, realizing shearing and compression, without the need for workers to press, and reducing labor intensity.

[0037] Furthermore, the top pressing member 230 includes a pressing plate 231 and an elastic connecting portion 232, wherein both ends of the elastic connecting portion 232 are respectively connected to the cross beam 220 and the pressing plate 231. The elastic connecting portion 232 enables the pressing plate 231 to elastically press the end plate without causing damage to the end plate.

[0038] Specifically, a plurality of pressure columns 260 are equidistantly arranged on the lower surface of the pressure plate 231. The pressure columns 260 are used to press the upper surface of the end plate.

[0039] In a specific configuration, the fixed connector 250 includes a connecting rod 251 and a fixing block 252. The fixing block 252 is fixed to the pressure plate 231. The ends of the connecting rod 251 are fixedly connected to the fixing block 252 and the shearing member 130, respectively. The connection between the pressure plate 231 and the mounting seat 133 is achieved so that the pressure plate 231 can be raised and lowered simultaneously with the shearing blade 134.

[0040] When the end plate needs to be sheared, the end plate is placed on the shearing table 120. Then, the sliding plates 210 on both sides are slid according to the width of the end plate until the sliding plates 210 slide to the appropriate position. Then, the fastening bolt 280 is passed through a threaded hole and fixed to the bottom of the first slider 211 to fix the sliding plate 210. Then, the two limiting members 270 are rotated again to limit the side of the end plate. After limiting, the end plate is pushed forward so that the end plate is directly below the shearing member 130. Then, the shearing member 130 is activated to allow the shearing member 130 to shear. When the shearing member 130 descends to shear, the top pressing member 230 descends accordingly to press the end plate. By setting the two limiting members 270, the end plate to be sheared can be pre-limited to prevent the end plate from deflecting when pushed in, thereby preventing the end plate from deflecting during shearing, and improving the quality of the end plate shearing. Furthermore, the position limiter 270 can limit the position of end plates of varying sizes, particularly those with relatively small width variations. The sliding arrangement of the sliding plate 210 and the shearing platform 120 allows for the position limiter of end plates with large width variations, improving the practicality of the entire shearing device. The fastening bolts 280 secure the sliding plate 210 after sliding, improving the stability of the position limiter.

[0041] It should be noted that the specific model and specifications of the cylinder 132 need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0042] The power supply and principle of the cylinder 132 are clear to those skilled in the art and will not be described in detail here.

[0043] The foregoing is merely an embodiment of the present application and is not intended to limit the scope of protection of the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures.

Claims

1. A self-tightening end plate shearing device, characterized in that: include A shearing machine (10) comprises a frame (110), a shearing piece (130) is mounted on the top of the frame (110), a shearing platform (120) is provided on the frame (110) below the shearing piece (130), a slide groove (121) is symmetrically provided on the shearing platform (120), and a plurality of threaded holes are equidistantly provided inside the slide groove (121); The clamping and limiting assembly (20) comprises a sliding plate (210), the bottom of each of the two sliding plates (210) is fixedly connected to a first slider (211), the first slider (211) is slidably arranged inside the sliding groove (121), a fastening bolt (280) is screwed inside a threaded hole, the fastening bolt (280) is screwed to the bottom of the first slider (211), and a limiting member (270) is respectively arranged on the two sliding plates (210), and the front end of the shearing member (130) is connected to a top clamping member (230) and is located above the shearing platform (120).

2. A self-tightening end plate shearing device according to claim 1, characterized in that: The limiting member (270) comprises a hand wheel (271), a threaded rod (272) and a limiting plate (273); one end of the threaded rod (272) is fixedly connected to the hand wheel (271); the other end of the threaded rod (272) is threadedly connected to pass through the sliding plate (210) and is rotatably connected to the limiting plate (273); the limiting plate (273) limits the side surface of the end plate.

3. A self-tightening end plate shearing device according to claim 2, characterized in that: Mounting grooves are provided on the opposite surfaces of the two limiting plates (273), and a plurality of rollers (290) are rotatably arranged inside the mounting grooves, and all the rollers (290) are arranged apart from each other.

4. A self-tightening end plate shearing device according to claim 2, characterized in that: A second sliding block (240) is fixedly connected to the bottom of the limiting plate (273), and the second sliding block (240) is slidably arranged inside the sliding groove (121).

5. A self-tightening end plate shearing device according to claim 1, characterized in that: A crossbeam (220) is slidably provided on the opposite surface of the frame (110) above the top pressing member (230), the top end of the top pressing member (230) is connected to the bottom end of the crossbeam (220), a fixed connecting member (250) is fixedly connected to the rear side of the top pressing member (230), and the other end of the fixed connecting member (250) is fixedly connected to the shearing member (130).

6. A self-tightening end plate shearing device according to claim 5, characterized in that: The top pressing member (230) comprises a pressing plate (231) and an elastic connecting portion (232), and two ends of the elastic connecting portion (232) are respectively connected to the crossbeam (220) and the pressing plate (231).

7. A self-tightening end plate shearing device according to claim 6, characterized in that: A plurality of pressure columns (260) are equidistantly arranged on the lower surface of the pressure plate (231).

8. A self-tightening end plate shearing device according to claim 6, characterized in that: The fixed connecting member (250) comprises a connecting rod (251) and a fixed block (252), wherein the fixed block (252) is fixed on the pressing plate (231), and both ends of the connecting rod (251) are fixedly connected to the fixed block (252) and the shearing member (130) respectively.

Citation Information

Patent Citations

  • Board production of square stake end is with shearing mechanism of plate shearing machine

    CN208374320U