Mechanical assembling machine for external pump assembly

The vibrating plate and feeding guide rail cooperate with the servo motor to realize the automatic loading and conveying of parts, and the limit cylinder and push cylinder are combined to realize the separation of defective products, which solves the problems of low efficiency and high defective rate of traditional manual assembly and realizes efficient automatic assembly and quality control.

CN223353429UActive Publication Date: 2025-09-19NINGBO TENGYU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422068982.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-09-19
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

Traditional manual assembly of pump components is inefficient and prone to producing defective products, resulting in high labor intensity and unstable product quality.

Method used

Vibrating plates and feeding guides are used in conjunction with servo motors to achieve automatic loading and conveying of parts. Limit cylinders and push cylinders are combined to separate and divert defective products. Automated assembly and quality control are achieved through the assembly inspection turntable.

Benefits of technology

It improves assembly efficiency, reduces manual labor intensity, reduces defective rate, and ensures assembly accuracy and quality stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223353429U_ABST
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Abstract

The utility model discloses an external pump assembly mechanical assembling machine which comprises an installation platform, a first vibration disc is arranged on one side of the installation platform, a rotary discharging disc is rotationally installed on the outer surface of the installation platform, and an assembling detection rotary disc is rotationally installed on the outer surface of the installation platform. And a conveying mechanism is arranged between the mounting platform and the rotary discharging disc, the parts are conveyed into the rotary discharging disc through the conveying mechanism to be fed, the labor intensity of workers is reduced, and the assembling efficiency is improved. According to the mechanical assembling machine for the external pump assembly, needed parts can be put into the first vibration disc, the second vibration disc and the third vibration disc, and the parts are automatically queued up through vibration of the first vibration disc, the second vibration disc and the third vibration disc, and the directions of the parts are adjusted to climb upwards; the parts can be conveyed through the first feeding guide rail, the second feeding guide rail and the third feeding guide rail, the labor intensity of manual assembly is reduced, and the assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly machines, in particular to a mechanical assembly machine for an external pump assembly. Background Art

[0002] In order to meet people's needs for using liquid items in different occasions, such as facial cleansers, shower gels, body lotions, sterilizing alcohol and other liquid items, the bottled cleaning and disinfecting items on the existing market are equipped with pump bodies. In the traditional installation and production of pump body components, the various components of the pump body are assembled manually. However, when assembly workers face large-scale pump body assembly production, the manual assembly method not only requires a large number of assemblers, but also requires the assemblers to operate continuously to assemble a large number of pump bodies. However, in the actual assembly process, due to the different operating proficiency and physical strength of the assemblers, the workers' efficiency will also decrease after a long period of assembly, and the assembly accuracy will not meet the standards, resulting in a large number of defective products. Utility Model Content

[0003] The purpose of the present utility model is to provide a mechanical assembly machine for an external pump assembly, so as to solve the problem in the above background technology that manual assembly is inefficient and easily produces a large number of defective products.

[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a mechanical assembly machine for an external pump assembly, comprising a mounting platform, a first vibration disk being provided on one side of the mounting platform, and the first vibration disk being at the same height as the mounting platform, and a servo motor being fixedly installed inside the mounting platform, a rotating discharge disk being rotatably installed on the outer surface of the mounting platform, and part bayonet holes being evenly provided on the outer surface of the rotating discharge disk, an alarm control panel being provided on the outer surface of the mounting platform, an assembly detection turntable being rotatably installed on the outer surface of the mounting platform, and a part placement port being provided on the outer surface of the assembly detection turntable, and the rotating discharge disk and the assembly detection turntable are connected to the servo motor, a transmission mechanism being provided between the mounting platform and the rotating discharge disk, and the parts are fed into the rotating discharge disk for loading through the transmission mechanism, thereby reducing the labor intensity of workers and improving the efficiency of assembly.

[0005] Preferably, the transmission mechanism includes: a first feeding guide rail, the first feeding guide rail is fixedly mounted on the outer surface of the mounting platform, one end of the first feeding guide rail is connected to the first vibration disk, one end of the first feeding guide rail is aligned with the part snap-in of the rotating discharge disk, a second vibration disk is provided on one side of the mounting platform, the second feeding guide rail is fixedly mounted on the outer surface of the mounting platform, and one end of the second feeding guide rail is connected to the second vibration disk, and one end of the second feeding guide rail is aligned with the part snap-in of the rotating discharge disk.

[0006] By adopting the above technical solution, it is only necessary to place the parts to be installed into the inside of the first vibrating plate and the second vibrating plate, and the vibration of the first vibrating plate and the second vibrating plate can make the parts automatically climb and move, so that the parts on the first vibrating plate are transported to the part clamps of the rotating discharge plate through the first feeding guide rail, and the parts will be moved with the rotation of the rotating discharge plate, and with the vibration of the second vibrating plate, the parts will be lined up and enter the inside of the second feeding guide rail, so that the parts enter the inside of the parts carried by the rotating discharge plate for automatic loading and assembly, reducing the labor intensity of manual labor while improving the efficiency of assembly.

[0007] Preferably, a limiting cylinder is fixedly installed on the outer surface of one end of the mounting platform close to the rotating discharge tray, and the output end of the limiting cylinder is in contact with the side surface of the rotating discharge tray, and a pump core defective product output channel is fixedly installed on the outer surface of the mounting platform, and the pump core defective product output channel is located below the limiting cylinder, and a material receiving box is provided at one end of the pump core defective product output channel.

[0008] By adopting the above technical solution, the limiting cylinder can be used to control whether the parts in the rotating discharge tray can fall out, and discharge them into the material receiving box through the defective product output channel of the pump core, so that the defective parts can be discharged from the rotating discharge tray and gathered for centralized processing.

[0009] Preferably, a positioning feed guide rail is fixedly installed on the outer surface of the mounting platform, and one end of the positioning feed guide rail is aligned with the part bayonet of the rotating discharge tray, and the other end of the positioning feed guide rail is aligned with the part placement port of the assembly detection turntable.

[0010] By adopting the above technical solution, after the parts in the rotating discharge tray are assembled and defective parts are removed, the assembled parts will be moved outward through the adjustment feeding guide rail and enter the interior of the assembly inspection turntable.

[0011] Preferably, a third feeding guide rail is fixedly installed on the outer surface of one end of the mounting platform close to the assembly inspection turntable, and the side surface of the assembly inspection turntable is in contact with the outer surface of the mounting platform. A third vibration disk is provided on one side of the mounting platform, and the output end of the third vibration disk is connected to the third feeding guide rail, and one end of the third feeding guide rail is aligned with the part placement port of the assembly inspection turntable.

[0012] By adopting the above technical solution, the parts can be put into the third vibration plate, and the vibration of the third vibration plate can automatically queue the parts, and the parts can enter the interior of the assembly inspection turntable through the third feeding guide rail, so that the assembly inspection turntable rotates and is assembled again with the assembled parts.

[0013] Preferably, a pump body defective product output channel is fixedly installed on the outer surface of the mounting platform, and a push-and-rotate mechanism is provided between the mounting platform and the pump body defective product output channel, so that defective products discharged from the assembly inspection turntable are separated from qualified products by the push-and-rotate mechanism.

[0014] By adopting the above technical solution, the assembled parts in the assembly inspection turntable can be discharged from the defective product output channel of the pump body, and qualified products can be separated from defective products.

[0015] Preferably, the pushing and rotating mechanism includes: a pushing cylinder, the pushing cylinder is fixedly installed on the outer surface of the defective product output channel of the pump body, and a baffle is rotatably installed on the outer surface of the defective product output channel of the pump body, and the outer surface of the baffle is in contact with the inner surface of the defective product output channel of the pump body, one end of the defective product output channel of the pump body is in contact with the side surface of the assembly inspection turntable, a qualified product output channel of the pump body is fixedly opened on the side surface of one end of the defective product output channel of the pump body, and the qualified product output channel of the pump body is inclined, the output end of the pushing cylinder is rotatably installed with a crank, and one end of the crank is connected to the rotating shaft of the baffle.

[0016] By adopting the above technical solution, when the assembly inspection turntable carries the parts and rotates to the defective product output channel of the pump body, the parts will detach from the outer surface of the mounting platform and enter the defective product output channel of the pump body. The crank can be pushed by the push cylinder to rotate and move the baffle to control the discharge of the assembled parts from the qualified product output channel or the defective product output channel of the pump body, so as to control the movement of qualified products or defective products.

[0017] Compared with the prior art, the beneficial effects of the present invention are: the mechanical assembly machine for the external pump assembly:

[0018] 1. The required parts can be put into the first, second and third vibration plates, and the vibration of the first, second and third vibration plates will make the parts automatically line up and adjust their direction to climb upward, so that the parts can be transported through the first, second and third feeding rails, reducing the labor intensity of manual assembly and improving assembly efficiency;

[0019] 2. The parts transported by the first feeding guide rail will first enter the interior of the rotating discharge tray, and as the rotating discharge tray rotates, the parts transported by the second feeding guide rail will enter the existing parts in the rotating discharge tray to facilitate assembly. Then, qualified products will slide out along the adjustment feeding guide rail and move into the assembly inspection turntable. Then, with the rotation of the assembly inspection turntable and the third vibrating plate, the parts will pass through the third feeding guide rail and enter the interior of the assembly inspection turntable for final assembly. Then, the assembled qualified products can be transported out through the qualified product output channel of the pump body, so that the parts can move and assemble on their own, reducing the amount of defective products caused during assembly;

[0020] 3. By rotating the discharge tray and extending the limit cylinder, defective products can be separated from the rotating discharge tray and enter the material receiving box through the defective product output channel of the pump core for centralized processing. After the assembly inspection turntable is assembled, the crank can be rotated by pushing the cylinder to drive the baffle to move together, controlling the on and off of the baffle and the qualified product output channel and the defective product output channel of the pump body, so that qualified products can be separated from defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of the installation platform and the rotating discharge tray of the utility model;

[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the rotating discharge plate and the second vibrating plate of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the rotating discharge tray and the pump core defective product output channel of the utility model;

[0024] Figure 4 This is a schematic diagram of the sectional three-dimensional structure of the assembly detection turntable and the pump body defective product output channel of the utility model;

[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the push cylinder and crank of the utility model;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the defective product output channel and crank of the pump body of this utility model.

[0027] In the figure: 1. Installation platform; 2. First vibrating plate; 3. First feeding guide rail; 4. Rotating discharge plate; 5. Second vibrating plate; 6. Second feeding guide rail; 7. Limiting cylinder; 8. Output channel for defective pump cores; 9. Positioning feeding guide rail; 10. Assembly inspection turntable; 11. Third vibrating plate; 12. Third feeding guide rail; 13. Output channel for qualified pump bodies; 14. Output channel for defective pump bodies; 15. Push cylinder; 16. Crank; 17. Baffle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-6The utility model provides a technical solution: a mechanical assembly machine for an external pump assembly, comprising a mounting platform 1, a first vibration plate 2 is provided on one side of the mounting platform 1, and the first vibration plate 2 is at the same height as the mounting platform 1, and a servo motor is fixedly installed inside the mounting platform 1, a rotating discharge plate 4 is rotatably installed on the outer surface of the mounting platform 1, and the outer surface of the rotating discharge plate 4 is evenly provided with part bayonet holes, an alarm control panel is provided on the outer surface of the mounting platform 1, an assembly detection turntable 10 is rotatably installed on the outer surface of the mounting platform 1, and the outer surface of the assembly detection turntable 10 is provided with a part placement port, and the rotating discharge plate 4 and the assembly detection turntable 10 are connected to the servo motor, the mounting platform 1 and the rotating discharge tray 4 is provided with a transmission mechanism, and the parts are fed into the rotating discharge tray 4 for loading through the transmission mechanism, which reduces the labor intensity of workers and improves the efficiency of assembly. The transmission mechanism includes: a first feeding guide rail 3, the first feeding guide rail 3 is fixedly mounted on the outer surface of the mounting platform 1, one end of the first feeding guide rail 3 is connected to the first vibration disk 2, and one end of the first feeding guide rail 3 is aligned with the part bayonet of the rotating discharge tray 4, a second vibration disk 5 is provided on one side of the mounting platform 1, a second feeding guide rail 6 is fixedly mounted on the outer surface of the mounting platform 1, and one end of the second feeding guide rail 6 is connected to the second vibration disk 5, and one end of the second feeding guide rail 6 is aligned with the part bayonet of the rotating discharge tray 4.

[0030] The materials to be assembled are put into the first vibrating plate 2 and the second vibrating plate 5, so that the first vibrating plate 2 and the second vibrating plate 5 can vibrate and lift and arrange them neatly, so that the parts can be transported by the first feeding guide 3 into the part bayonet of the rotating discharge plate 4, and then the servo motor drives the rotating discharge plate 4, so that the parts in the rotating discharge plate 4 can rotate and receive the parts discharged by the second feeding guide 6, so that the parts can be arranged neatly and loaded and assembled by themselves, reducing the labor intensity of manual labor and improving the efficiency of assembly.

[0031] A limiting cylinder 7 is fixedly installed on the outer surface of one end of the mounting platform 1 close to the rotating discharge tray 4, and the output end of the limiting cylinder 7 is in contact with the side surface of the rotating discharge tray 4. A pump core defective product output channel 8 is fixedly installed on the outer surface of the mounting platform 1, and the pump core defective product output channel 8 is located below the limiting cylinder 7. A material receiving box is provided at one end of the pump core defective product output channel 8.

[0032] As the rotating discharge tray 4 rotates, the assembled parts will reach the pump core defective product output channel 8. Then, by controlling the extension and contraction of the limit cylinder 7, the assembled parts can be discharged from the rotating discharge tray 4, so that the defective products in the rotating discharge tray 4 can be discharged to the outside, so as to remove the defective products in the rotating discharge tray 4 and enable them to be discharged and processed centrally.

[0033] A positioning feed guide rail 9 is fixedly installed on the outer surface of the mounting platform 1, and one end of the positioning feed guide rail 9 is aligned with the part bayonet of the rotating discharge tray 4, and the other end of the positioning feed guide rail 9 is aligned with the part placement port of the assembly inspection turntable 10.

[0034] After the defective products in the rotating discharge tray 4 are discharged, the qualified products will be brought to the positioning feed guide rail 9 as the rotating discharge tray 4 rotates, so that the parts can move along the positioning feed guide rail 9 and be fed into the part placement port of the assembly inspection turntable 10, making it convenient to directly feed the qualified products into the assembly inspection turntable 10.

[0035] A third feeding guide rail 12 is fixedly installed on the outer surface of one end of the mounting platform 1 close to the assembly inspection turntable 10, and the side surface of the assembly inspection turntable 10 is in contact with the outer surface of the mounting platform 1. A third vibration disk 11 is provided on one side of the mounting platform 1, and the output end of the third vibration disk 11 is connected to the third feeding guide rail 12, and one end of the third feeding guide rail 12 is aligned with the part placement port of the assembly inspection turntable 10.

[0036] The vibration of the third vibration plate 11 will cause the parts to move upward, and the parts will be automatically arranged and enter the third feeding guide rail 12. As the assembly inspection turntable 10 rotates, the parts in the third vibration plate 11 will enter the parts in the assembly inspection turntable 10, so that the parts can enter the qualified products in sequence and be assembled as the assembly inspection turntable 10 rotates.

[0037] A pump body defective product output channel 14 is fixedly installed on the outer surface of the mounting platform 1, and a pushing and rotating mechanism is provided between the mounting platform 1 and the pump body defective product output channel 14, through which the defective products discharged from the assembly inspection turntable 10 are separated from the qualified products. The pushing and rotating mechanism includes: a pushing cylinder 15, the pushing cylinder 15 is fixedly mounted on the outer surface of the pump body defective product output channel 14, and a baffle 17 is rotatably mounted on the outer surface of the pump body defective product output channel 14, and the outer surface of the baffle 17 is fitted with the inner surface of the pump body defective product output channel 14, one end of the pump body defective product output channel 14 is fitted with the side surface of the assembly inspection turntable 10, a pump body qualified product output channel 13 is fixedly opened on the side surface of one end of the pump body defective product output channel 14, and the pump body qualified product output channel 13 is inclined in design, a crank 16 is rotatably mounted on the output end of the pushing cylinder 15, and one end of the crank 16 is connected to the rotating shaft of the baffle 17.

[0038] After the assembly is completed, the assembled pump body will be moved to the pump body defective product output channel 14 as the assembly inspection turntable 10 rotates, and the pump body will fall out of the assembly inspection turntable 10 and enter the interior of the pump body defective product output channel 14. The crank 16 is driven to rotate by the work of the push cylinder 15, so that the baffle 17 rotates together, so that the assembled pump body that falls out of the assembly inspection turntable 10 can be discharged outward from the pump body qualified product output channel 13 or the pump body defective product output channel 14 to separate qualified products from defective products.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mechanical assembly machine for an external pump assembly, comprising a mounting platform (1), a first vibration disk (2) being provided on one side of the mounting platform (1), the first vibration disk (2) being at the same height as the mounting platform (1), a servo motor being fixedly installed inside the mounting platform (1), a rotating discharge disk (4) being rotatably installed on the outer surface of the mounting platform (1), and a parts bayonet being evenly provided on the outer surface of the rotating discharge disk (4), an alarm control panel being provided on the outer surface of the mounting platform (1), an assembly detection turntable (10) being rotatably installed on the outer surface of the mounting platform (1), and a parts placement opening being provided on the outer surface of the assembly detection turntable (10), and the rotating discharge disk (4) and the assembly detection turntable (10) being connected to the servo motor, characterized in that: A transmission mechanism is provided between the installation platform (1) and the rotating discharge tray (4), and parts are fed into the rotating discharge tray (4) for loading via the transmission mechanism, thereby reducing the labor intensity of workers and improving assembly efficiency.

2. The mechanical assembly machine for an external pump assembly according to claim 1, characterized in that: The transmission mechanism comprises: a first feeding guide rail (3), the first feeding guide rail (3) is fixedly mounted on the outer surface of the mounting platform (1), one end of the first feeding guide rail (3) is connected to the first vibration disk (2), one end of the first feeding guide rail (3) is aligned with the part bayonet of the rotating discharge disk (4), a second vibration disk (5) is provided on one side of the mounting platform (1), a second feeding guide rail (6) is fixedly mounted on the outer surface of the mounting platform (1), one end of the second feeding guide rail (6) is connected to the second vibration disk (5), and one end of the second feeding guide rail (6) is aligned with the part bayonet of the rotating discharge disk (4).

3. The mechanical assembly machine for an external pump assembly according to claim 1, characterized in that: A limiting cylinder (7) is fixedly mounted on the outer surface of one end of the mounting platform (1) close to the rotating discharge tray (4), and the output end of the limiting cylinder (7) is in contact with the side surface of the rotating discharge tray (4). A pump core defective product output channel (8) is fixedly mounted on the outer surface of the mounting platform (1), and the pump core defective product output channel (8) is located below the limiting cylinder (7). A material receiving box is provided at one end of the pump core defective product output channel (8).

4. The mechanical assembly machine for an external pump assembly according to claim 1, characterized in that: A position-adjusting feeding guide rail (9) is fixedly mounted on the outer surface of the mounting platform (1), and one end of the position-adjusting feeding guide rail (9) is aligned with the part bayonet of the rotating discharge disk (4), and the other end of the position-adjusting feeding guide rail (9) is aligned with the part placement opening of the assembly detection turntable (10).

5. The mechanical assembly machine for an external pump assembly according to claim 1, characterized in that: A third feeding guide rail (12) is fixedly mounted on the outer surface of one end of the mounting platform (1) close to the assembly detection turntable (10), and the side surface of the assembly detection turntable (10) is in contact with the outer surface of the mounting platform (1). A third vibration disk (11) is provided on one side of the mounting platform (1), and the output end of the third vibration disk (11) is connected to the third feeding guide rail (12), and one end of the third feeding guide rail (12) is aligned with the part placement opening of the assembly detection turntable (10).

6. The mechanical assembly machine for an external pump assembly according to claim 1, characterized in that: A pump body defective product output channel (14) is fixedly mounted on the outer surface of the mounting platform (1), and a push-rotation mechanism is provided between the mounting platform (1) and the pump body defective product output channel (14), and defective products discharged from the assembly inspection turntable (10) are separated from qualified products by the push-rotation mechanism.

7. The mechanical assembly machine for an external pump assembly according to claim 6, characterized in that: The pushing and rotating mechanism comprises: a pushing cylinder (15), the pushing cylinder (15) is fixedly mounted on the outer surface of the pump body defective product output channel (14), and a baffle (17) is rotatably mounted on the outer surface of the pump body defective product output channel (14), and the outer surface of the baffle (17) is in contact with the inner surface of the pump body defective product output channel (14), one end of the pump body defective product output channel (14) is in contact with the side surface of the assembly detection turntable (10), a pump body qualified product output channel (13) is fixedly opened on the side surface of one end of the pump body defective product output channel (14), and the pump body qualified product output channel (13) is of an inclined design, and a crank (16) is rotatably mounted on the output end of the pushing cylinder (15), and one end of the crank (16) is connected to the rotating shaft of the baffle (17).