Precise-positioning pump core five-piece set automatic assembling device
Through the combined design of the positioning operation module and the ejection auxiliary module, and the use of flexible clamping and guiding mechanisms, the socketing problem caused by spring bending deformation was solved, the precise assembly of the five-piece pump core was achieved, and the assembly accuracy and quality were improved.
Patent Information
- Application Number
- CN202521589901.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2035-07-29
AI Technical Summary
When the existing pump core assembly machine is loading the spring, the spring is easy to bend and deform, making it difficult to dock with the upper pump column and unable to fully fit, affecting the assembly accuracy and quality.
The positioning operation module and the lifting auxiliary module are adopted, and the flexible clamping parts are used to maintain the vertical posture of the spring. The servo motor and the electric telescopic rod are used to achieve precise lowering. Combined with the conical sliding sleeve and the limiter guidance, it ensures that the upper pump column falls accurately in the center and avoids the bending of the spring.
The connection accuracy and assembly quality of the spring and the upper pump column are improved, installation failure is prevented, and assembly accuracy and product quality are improved.
Smart Images

Figure CN223353511U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly machines, in particular to a precisely positioned five-piece automatic assembly device for a pump core. Background Art
[0002] The pump core assembly machine can automatically complete the entire process of loading and unloading all components of the pump core through preset programs and precise actuators. It is one of the core equipment in the field of modern pump manufacturing. The five-piece set of the pump core includes the lower pump column, piston, lock cover, spring and upper pump column, among which the spring needs to be sleeved on the outside of the upper pump column.
[0003] In the prior art, when the pump core assembly machine is loading the spring, it is difficult for the spring to maintain a vertical posture due to the physical properties of the spring itself and the mutual extrusion and accumulation. Due to bending deformation, it is difficult to dock with the upper pump column, and it cannot be completely fitted onto the outside of the upper pump column, resulting in installation failure or even device blockage, reducing the assembly machine's alignment accuracy and product quality. Utility Model Content
[0004] The utility model discloses a precisely positioned five-piece automatic assembly device for a pump core, aiming to solve the technical problem that a spring is easily bent and deformed, making it difficult to connect with an upper pump column and even unable to be completely sleeved on the outside of the upper pump column.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a precisely positioned five-piece automatic assembly device for a pump core, comprising a fixed platform; an installation turntable, the installation turntable is movably connected to the upper end surface of the fixed platform; a fixed ring frame, the fixed ring frame is fixedly connected to the top of the fixed platform; a mounting frame, the mounting frame is fixedly connected to the fixed ring frame; a positioning operation module, the positioning operation module is arranged on the mounting frame, the positioning operation module comprises a fixed seat, a fixing hole is provided on the mounting frame, the fixing seat is fixedly connected to the fixing hole, the fixing seat is provided with two sliding slots, the two sliding slots are slidably connected to sliding rods, the outsides of the two sliding rods are slidably connected to flexible clamps, and the two flexible clamps are symmetrical to each other; a lifting auxiliary module, the lifting auxiliary module is arranged on the fixed platform and the installation turntable, the lifting auxiliary module The cam is connected to the upper end face of the fixing plate, and the fixing plate is connected to the fixing plate by a toothed connecting strip which is cooperatively connected with the fixing plate.
[0006] By providing a positioning operation module, after the spring falls between the two flexible clamping parts, the servo motor is started to rotate the transmission gear, and the mutual engagement of the transmission gear and the transmission gear ring drives the movable seat to rotate, forcing the sliding part to slide in the arc-shaped slot, driving the sliding rod and the flexible clamping part to move in opposite directions, and keeping the spring vertical during the flexible clamping process. The electric telescopic rod is started to push the flexible clamping part to drive the spring down, so that the spring is accurately placed on the outside of the upper pump column; the flexible clamping part is used to forcibly correct and maintain the vertical posture of the spring, and at the same time, the spring is accurately lowered to complete the socketing, which can avoid the spring in a bent state from being unable to be sleeved on the outside of the upper pump column, resulting in installation failure, thereby improving assembly accuracy and assembly quality.
[0007] In a preferred embodiment, the lifting auxiliary module also includes a lifting rod, multiple lifting rods all slide on the inner wall of the corresponding conical sliding sleeve, and the upper ends of the multiple lifting rods are fixedly connected to the limiting parts, the lower ends of the multiple lifting rods are fixedly connected to the sliding seat, the upper end surface of the fixed platform is fixedly connected to the sliding ring frame, the multiple sliding seats all slide above the sliding ring frame, the bottoms of the multiple conical sliding sleeves are fixedly connected to the return springs, the multiple return springs all surround the outside of the corresponding lifting rods, and the ends of the multiple return springs away from the conical sliding sleeves are fixedly connected to the upper end surface of the corresponding sliding seat, the fixed platform is fixedly connected to a drive motor, and the output end of the drive motor is fixedly connected to the bottom of the mounting turntable, the upper end surface of the mounting frame is provided with a spring feed rail, and the upper end surface of the fixed ring frame is provided with an upper pump column feed rail.
[0008] By providing a lifting auxiliary module, the upper pump column reaches the upper part of the corresponding mounting seat from the upper pump column feed rail and falls into the conical sleeve. Through the guiding effect of the conical surface of the inner wall of the conical sleeve, the upper pump column slides to the center of the conical sleeve during the falling process until it falls on the limit piece. The inner wall of the upper pump column is supported by the limit piece, which can avoid the situation that the upper pump column feeding is prone to tilting when the limit groove space is large. During the rotation of the installation turntable, since the sliding seat slides above the sliding ring frame, the sliding seat gradually overcomes the elastic effect of the return spring under the guiding action of the sliding ring frame to push the lifting rod and the limit piece to rise, thereby driving the upper pump column to rise; the guidance and limit piece support of the conical sleeve can ensure that the upper pump column falls accurately in the center, keeps it vertically fixed, and effectively prevents tilting. At the same time, the sliding ring frame is used to link the lifting rod to lift the upper pump column, creating space for spring assembly.
[0009] From the above, it can be seen that the utility model provides a precisely positioned five-piece automatic assembly device for a pump core, which uses a positioning operation module and a flexible clamping part to forcibly correct and maintain the vertical posture of the spring, while accurately lowering the spring to complete the connection. This can avoid the bent spring from being unable to be fitted onto the outside of the upper pump column, resulting in installation failure, and improve assembly accuracy and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the overall structure of a five-piece automatic assembly device for a precisely positioned pump core proposed by the utility model;
[0011] Figure 2 This is a structural diagram of the fixed platform of a five-piece automatic assembly device for a pump core with precise positioning proposed by the utility model;
[0012] Figure 3 This is a schematic diagram of the positioning module structure of a five-piece automatic assembly device for a precisely positioned pump core proposed by the present invention;
[0013] Figure 4This is a structural diagram of the flexible clamping parts and servo motor of the positioning module of the five-piece automatic assembly device for accurately positioning the pump core proposed by the utility model;
[0014] Figure 5 This is a structural schematic diagram of the ejection auxiliary module of the five-piece automatic assembly device for the pump core with precise positioning proposed by the utility model.
[0015] In the accompanying drawings: 1. Fixed table; 2. Fixed ring frame; 3. Mounting turntable; 4. Mounting frame; 5. Positioning operation module; 501. Fixed seat; 502. Movable seat; 503. Transmission gear ring; 504. Servo motor; 505. Transmission gear; 506. Arc slot; 507. Sliding part; 508. Electric telescopic rod; 509. Sliding rod; 510. Flexible clamping part; 6. Ejecting auxiliary module; 601. Sliding ring frame; 602. Mounting seat; 603. Conical sliding sleeve; 604. Ejecting rod; 605. Limiting part; 606. Sliding seat; 607. Return spring; 7. Spring feed rail; 8. Upper pump column feed rail; 9. Driving motor. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0017] The utility model discloses a precisely positioned five-piece automatic assembly device for a pump core, which is mainly used in scenarios where a spring is easily bent and deformed, making it difficult to dock with an upper pump column and even unable to be completely sleeved on the outside of the upper pump column.
[0018] Reference Figure 1-Figure 5, a five-piece automatic assembly device for a pump core with precise positioning, comprising a fixed platform 1; an installing turntable 3, the installing turntable 3 is movably connected to the upper end surface of the fixed platform 1; a fixing ring frame 2, the fixing ring frame 2 is fixedly connected to the top of the fixed platform 1; a mounting frame 4, the mounting frame 4 is fixedly connected to the fixing ring frame 2; a positioning operation module 5, the positioning operation module 5 is arranged on the mounting frame 4, the positioning operation module 5 includes a fixing seat 501, a fixing hole is opened on the mounting frame 4, the fixing seat 501 is fixedly connected to the fixing hole, and two sliding slots are opened on the fixing seat 501, the two sliding slots are slidably connected with sliding rods 509, the outsides of the two sliding rods 509 are slidably connected with flexible clamping members 510, and the two flexible clamping members 510 are symmetrical to each other; a lifting auxiliary module 6, the lifting auxiliary module 6 is arranged on the fixed platform 1 and the installing turntable 3, and the lifting auxiliary module 6 includes multiple mounting seats 602, and the multiple mounting seats 602 are all fixedly connected to the installing turntable On the platform 3, multiple mounting seats 602 are fixedly connected with conical sliding sleeves 603, and the positioning operation module 5 also includes a movable seat 502, which is movably connected to the upper end surface of the fixed seat 501. The movable seat 502 is provided with two arc-shaped slots 506, and the two arc-shaped slots 506 are slidably connected with sliding members 507. The bottoms of the two sliding members 507 are fixedly connected to the upper ends of the corresponding sliding rods 509. The outer wall of the movable seat 502 is fixedly connected with a transmission gear ring 503, and a mounting hole is provided on the mounting frame 4, and a servo motor 504 is fixedly connected in the mounting hole. The output end of the servo motor 504 is fixedly connected with a transmission gear 505, and the teeth of the transmission gear 505 can engage with the transmission gear ring 503. The mounting frame 4 is provided with two fixing holes, and the two fixing holes are fixedly connected with electric telescopic rods 508, and the driving ends of the two electric telescopic rods 508 are slidably connected to the upper end surfaces of the corresponding flexible clamping members 510.
[0019] Reference Figure 1 、 Figure 2 and Figure 5In a preferred embodiment, the ejection auxiliary module 6 further includes an ejection rod 604, a plurality of ejection rods 604 all slide on the inner wall of the corresponding conical sliding sleeve 603, and the upper ends of the plurality of ejection rods 604 are fixedly connected to the limiting member 605, the lower ends of the plurality of ejection rods 604 are fixedly connected to the sliding seat 606, the upper end surface of the fixed platform 1 is fixedly connected to the sliding ring frame 601, the plurality of sliding seats 606 all slide on the upper side of the sliding ring frame 601, and the bottoms of the plurality of conical sliding sleeves 603 are fixedly connected to the sliding ring frame 601. The parts are all fixedly connected with return springs 607, and multiple return springs 607 are all surrounded by the outside of the corresponding ejector rod 604, and the ends of the multiple return springs 607 away from the conical sleeve 603 are fixedly connected to the upper end surface of the corresponding sliding seat 606, and the fixed platform 1 is fixedly connected with a drive motor 9, and the output end of the drive motor 9 is fixedly connected to the bottom of the mounting turntable 3, the upper end surface of the mounting frame 4 is provided with a spring feed rail 7, and the upper end surface of the fixed ring frame 2 is provided with an upper pump column feed rail 8.
[0020] When the upper pump column is lowered, the upper pump column is lowered to the center of the tapered sleeve 603 by the guiding effect of the tapered surface of the inner wall of the tapered sleeve 603, until it falls on the limit piece 605. The inner wall of the upper pump column is supported by the limit piece 605, which can avoid the situation that the upper pump column feeding is prone to tilting when the limit groove space is large. Start the drive motor 9 to drive the installation turntable 3 to rotate, and the upper pump column enters the tapered sleeve 603 in turn. During the rotation of the installation turntable 3, the sliding seat 606 slides above the sliding ring frame 601. The sliding seat 606 gradually overcomes the elastic effect of the return spring 607 under the guiding effect of the sliding ring frame 601, pushing the ejector rod 604 and the limit piece 605 to rise, driving the upper pump column to rise, which is convenient for the placement of the spring. When it reaches the bottom of the positioning operation module 5, the spring falls between the two flexible clamping members 510 through the spring feed rail 7. The servo motor 504 is started to rotate the transmission gear 505, and the transmission gear 505 is meshed with the transmission gear ring 503 to drive the movable seat 502 to rotate, forcing the sliding member 507 to slide in the arc slot 506, driving the sliding rod 509 and the flexible clamping member 510 to move in opposite directions. In the process of flexible clamping of the spring, the spring is kept vertical to avoid the spring being in a bent state when placed, which may cause placement failure. The electric telescopic rod 508 is started to push the flexible clamping member 510 to drive the spring down, so that the spring is placed on the outside of the upper pump column, which can improve the accuracy of spring placement. Then the servo motor 504 drives the movable seat 502 to rotate in the opposite direction, and the electric telescopic rod 508 contracts, so that the flexible clamping member 510 is reset. The reciprocating process completes the installation of the spring and the upper pump column. After the spring and the upper pump column are assembled, they are transported to the assembly station of the lower pump column, piston and lock cover through the transfer mechanism, and assembled with the lower pump column, piston and lock cover to complete the assembly of the five-piece set of the pump core.
[0021] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.
Claims
1. A precise positioning pump core five-piece automatic assembly device, characterized in that: The invention comprises a fixed platform (1); a mounting turntable (3), wherein the mounting turntable (3) is movably connected to the upper end surface of the fixed platform (1); a fixed ring frame (2), wherein the fixed ring frame (2) is fixedly connected to the upper side of the fixed platform (1); a mounting frame (4), wherein the mounting frame (4) is fixedly connected to the fixed ring frame (2); a positioning operation module (5), wherein the positioning operation module (5) is arranged on the mounting frame (4), wherein the positioning operation module (5) comprises a fixing seat (501), wherein a fixing hole is provided on the mounting frame (4), wherein the fixing seat (501) is fixedly connected to the fixing hole, and wherein the fixing seat (501) is provided with a fixing hole. Two sliding slots are provided, and sliding rods (509) are slidably connected in the two sliding slots. Flexible clamps (510) are slidably connected to the outsides of the two sliding rods (509), and the two flexible clamps (510) are symmetrical to each other; a material ejection auxiliary module (6), the material ejection auxiliary module (6) is arranged on the fixed platform (1) and the mounting turntable (3), and the material ejection auxiliary module (6) includes a plurality of mounting seats (602), the plurality of mounting seats (602) are fixedly connected to the mounting turntable (3), and the plurality of mounting seats (602) are fixedly connected to a conical sliding sleeve (603).
2. The precise positioning automatic assembly device for a five-piece pump core according to claim 1, characterized in that: The positioning operation module (5) further comprises a movable seat (502), the movable seat (502) being movably connected to the upper end surface of the fixed seat (501), the movable seat (502) being provided with two arc-shaped slots (506), the two arc-shaped slots (506) being slidably connected with sliding members (507), the bottoms of the two sliding members (507) being fixedly connected to the upper ends of the corresponding sliding rods (509), the outer wall of the movable seat (502) being fixedly connected with a transmission gear ring (503), and the mounting frame (4) being provided with a mounting hole, the mounting hole being fixedly connected with a servo motor (504), the output end of the servo motor (504) being fixedly connected with a transmission gear (505), the teeth of the transmission gear (505) being able to mesh with the transmission gear ring (503).
3. The precise positioning automatic assembly device for a five-piece pump core according to claim 2, characterized in that: The mounting frame (4) is provided with two securing holes, and the two securing holes are fixedly connected to electric telescopic rods (508), and the driving ends of the two electric telescopic rods (508) are slidably connected to the upper end surfaces of the corresponding flexible clamping members (510).
4. The precise positioning automatic assembly device for a five-piece pump core according to claim 1, characterized in that: The ejection auxiliary module (6) further includes an ejection rod (604), wherein the plurality of ejection rods (604) all slide on the inner wall of the corresponding conical sliding sleeve (603), and the upper ends of the plurality of ejection rods (604) are all fixedly connected to the limiting member (605), and the lower ends of the plurality of ejection rods (604) are all fixedly connected to the sliding seat (606), and the upper end surface of the fixed platform (1) is fixedly connected to the sliding ring frame (601), and the plurality of sliding seats (606) all slide above the sliding ring frame (601).
5. The precise positioning automatic assembly device for a five-piece pump core according to claim 4 is characterized in that: The bottoms of the multiple conical sleeves (603) are fixedly connected to return springs (607), the multiple return springs (607) are all surrounded by the outside of the corresponding ejector rod (604), and the ends of the multiple return springs (607) away from the conical sleeves (603) are fixedly connected to the upper end surface of the corresponding sliding seat (606).
6. The precise positioning automatic assembly device for a five-piece pump core according to claim 1, characterized in that: A driving motor (9) is fixedly connected to the fixed platform (1), and an output end of the driving motor (9) is fixedly connected to the bottom of the mounting turntable (3).
7. The precise positioning automatic assembly device for a five-piece pump core according to claim 1, characterized in that: The upper end surface of the mounting frame (4) is provided with a spring feed rail (7), and the upper end surface of the fixed ring frame (2) is provided with an upper pump column feed rail (8).