Double-end-face grinding equipment for PE core winding pipe
By designing double-end surface grinding equipment for PE core pipes, automated clamping and grinding are achieved, solving the problem of low efficiency of manual grinding, improving production efficiency, reducing labor intensity, and ensuring consistency of grinding quality.
Patent Information
- Application Number
- CN202422357891.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-26
AI Technical Summary
Manual grinding of PE coiled core pipes is inefficient and cannot meet the needs of large-scale production. It also consumes a lot of physical energy of workers, leading to fatigue and decreased efficiency.
A double-end surface grinding device for PE core pipes is designed, which includes an operating frame, a grinding blade, a lifting platform and a clamping assembly. Through automated clamping and grinding, the PE core pipes can be precisely positioned and controlled, reducing human errors.
It improves the precision and consistency of grinding, reduces labor intensity, improves production efficiency and equipment utilization, and reduces production costs.
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Figure CN223353746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PE coiled core pipe grinding, in particular to a double-end surface grinding device for PE coiled core pipes. Background Art
[0002] PE roll-core pipe is a tubular core material made of polyethylene as raw material, also known as polyethylene roll-core pipe. PE roll-core pipe is mainly made of polyethylene resin, has good toughness and corrosion resistance, and has good heat resistance and pressure resistance. During the production process, some defects may appear on the surface of PE roll-core pipe, such as scratches and unevenness. Polishing can remove the rough part of the surface of PE roll-core pipe, making its surface smoother, thereby improving the overall appearance quality of the product.
[0003] The grinding of PE coiled core pipe is to use coarser sandpaper or grinding wheel for preliminary grinding to remove large particles, burrs and obvious unevenness on the surface. On the basis of preliminary grinding, use finer sandpaper or grinding wheel for fine grinding to further smooth the surface and improve the finish. After grinding, use a cleaning cloth or detergent to remove the grinding residue on the surface to keep the surface clean and tidy.
[0004] However, manual polishing relies on the manual operation of workers, and its efficiency is usually lower than that of mechanical polishing. In large-scale production scenarios, manual polishing may not be able to meet the needs of fast and efficient production. The polishing process requires workers to exert continuous effort, which places high demands on workers' physical strength and endurance. Working for a long time can easily lead to fatigue and decreased efficiency. Utility Model Content
[0005] In view of the above-mentioned problem of low efficiency of manual grinding, the present utility model is proposed.
[0006] To solve the above technical problems, the present invention provides the following technical solutions: a double-end surface grinding device for PE core-rolled pipes, comprising an operating frame, a No. 1 fixed plate fixedly connected to the bottom of the operating frame, a grinding plate fixedly connected to both sides of the upper surface of the No. 1 fixed plate, a grinding blade provided on one side of the grinding plate, a lifting platform fixedly connected to both sides of the operating frame, a clamping plate capable of lifting and sliding is provided at the bottom of the lifting platform, and a clamping assembly for clamping the PE core-rolled pipe is provided on the surface of the clamping plate;
[0007] The clamping assembly includes a No. 2 threaded rod rotatably connected to the inner wall of the clamping plate, sliding rods are fixedly connected to both sides of the No. 2 threaded rod, the surfaces of the No. 2 threaded rod and the sliding rod are slidably connected to the No. 1 clamping rod, the bottom of the clamping plate is fixedly connected to the No. 2 clamping rod, the upper surface of the No. 1 clamping rod is rotatably connected to the No. 1 rotating rod, and the upper surface of the clamping plate is rotatably connected to the No. 2 rotating rod.
[0008] As a preferred solution of the double-end surface grinding equipment for PE coiled core pipes of the present invention, a conveyor belt is provided on the inner side wall of the operating frame, and a support frame is fixedly connected to the bottom of the operating frame.
[0009] As a preferred solution of the double-end surface grinding equipment for PE core pipes described in the utility model, a No. 1 motor is installed on the other side of the grinding plate, and the output end is spline-connected to the surface of the grinding blade, and a hydraulic rod is fixedly connected to the side of the grinding plate away from the grinding blade.
[0010] As a preferred solution of the double-end surface grinding equipment for PE coiled core pipes described in the utility model, wherein: a cylinder whose output end is spline-connected to the surface of the hydraulic rod is installed on the upper surface of the No. 1 fixed plate, and a spring is fixedly connected to the inner side wall of the No. 1 fixed plate, and one end of the spring is fixedly connected to a buffer disk.
[0011] As a preferred solution of the double-end surface grinding equipment for PE core pipes described in the utility model, the inner side wall of the lifting platform is fixedly connected with a U-shaped plate, and the inner top of the lifting platform is rotatably connected with a No. 1 threaded rod.
[0012] As a preferred solution of the double-end surface grinding equipment for PE core pipes described in the present invention, a No. 2 motor is installed on the upper surface of the lifting platform, and the output end is spline-connected to the surface of the No. 2 threaded rod.
[0013] As a preferred solution of the double-end surface grinding equipment for PE core pipes described in the utility model, the surface of the No. 1 threaded rod and the surface of the clamping plate are threadedly connected, and slide plates are fixedly connected to both sides of the clamping plate.
[0014] As a preferred solution of the double-end surface grinding equipment for PE coiled core pipes described in the utility model, the slide slides on the surface of the U-shaped plate, and a second fixed plate is provided at one end of the second threaded rod and the sliding rod.
[0015] As a preferred solution of the double-end surface grinding equipment for PE core pipes described in the utility model, the No. 1 rotating rod and the No. 2 rotating rod are rotatably connected at the intersection, and a No. 3 motor with an output end spline-connected to the surface of the No. 2 threaded rod is installed on one side of the No. 2 fixed plate.
[0016] As a preferred solution of the double-end surface grinding equipment for PE coiled core pipes described in the present invention, the inner side walls of the No. 1 clamping rod and the No. 2 clamping rod are fixedly connected with anti-slip pads, which are made of rubber.
[0017] Beneficial effects of the utility model:
[0018] This new and practical device is provided with a grinding blade, a lifting platform and a clamping assembly. The lifting platform drives the clamping assembly to rise and fall. The lifting clamping device allows the height of the clamping point to be flexibly adjusted according to the different sizes and shapes of the workpiece. The No. 1 clamping rod and the No. 2 clamping rod clamp the PE core tube, and the grinding blade grinds the clamped PE core tube. The clamping grinding can better control the positioning and clamping force of the PE core tube, thereby ensuring the accuracy and consistency of grinding and improving the processing quality. Automated grinding reduces errors caused by human factors, such as the instability of manual operation, making the processing results more reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0021] Figure 2 This is a schematic diagram of the overall structure of the clamping assembly of the utility model.
[0022] Figure 3 This is a schematic diagram of the overall structure of the grinding blade and the No. 1 fixing plate of the utility model.
[0023] Figure 4 This is a schematic diagram of the overall structure of the lifting platform and No. 1 threaded rod of the utility model.
[0024] Description of reference numerals:
[0025] 1. Operating frame; 2. Fixed plate No. 1; 3. Grinding plate; 4. Grinding blade; 5. Lifting platform; 6. Clamping plate; 7. Threaded rod No. 2; 8. Sliding rod; 9. Clamping rod No. 1; 10. Clamping rod No. 2; 11. Rotating rod No. 1; 12. Rotating rod No. 2; 13. Motor No. 1; 14. Hydraulic rod; 15. Cylinder; 16. Spring; 17. Buffer plate; 18. Motor No. 2; 19. U-shaped plate; 20. Threaded rod No. 1; 21. Slide plate; 22. Fixed plate No. 2; 23. Motor No. 3. DETAILED DESCRIPTION
[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0027] Example 1
[0028] Reference Figure 1-3, which is the first embodiment of the utility model, provides a double-end surface grinding device for PE core roll pipes, including an operating frame 1, a No. 1 fixing plate 2 is fixedly connected to the bottom of the operating frame 1, and grinding plates 3 are fixedly connected to both sides of the upper surface of the No. 1 fixing plate 2, and a grinding blade 4 is provided on one side of the grinding plate 3. The grinding blade 4 is used to grind both ends of the PE core roll pipe, and a lifting platform 5 is fixedly connected to both sides of the operating frame 1. A clamping plate 6 that can be lifted and slid is provided at the bottom of the lifting platform 5. A clamping assembly for clamping the PE core roll pipe is provided on the surface of the clamping plate 6. The clamping assembly is used to clamp the PE core roll pipe to facilitate subsequent clamping and grinding. The clamping can quickly and accurately position and clamp the PE core roll pipe, reducing the time and error of manual adjustment, thereby improving the overall production efficiency;
[0029] The clamping assembly includes a No. 2 threaded rod 7 rotatably connected to the inner wall of the clamping plate 6, and sliding rods 8 are fixedly connected on both sides of the No. 2 threaded rod 7. The surfaces of the No. 2 threaded rod 7 and the sliding rod 8 are slidably connected to the No. 1 clamping rod 9. The bottom of the clamping plate 6 is fixedly connected to the No. 2 clamping rod 10, and the upper surface of the No. 1 clamping rod 9 is rotatably connected to the No. 1 rotating rod 11. The upper surface of the clamping plate 6 is rotatably connected to the No. 2 rotating rod 12. The above-mentioned parts can be clamped in an appropriate clamping manner according to the characteristics and processing requirements of the PE core tube, so as to effectively protect the surface of the PE core tube from damage. Automated grinding reduces manual participation, and workers do not need to perform repetitive and heavy grinding work for a long time, which reduces labor intensity. Automated equipment can operate continuously, which improves equipment utilization and production efficiency, and further reduces the production cost of unit products.
[0030] Example 2
[0031] Reference Figure 1-4 , which is the second embodiment of the present utility model, which is different from the first embodiment in that: a conveyor belt is provided on the inner side wall of the operating frame 1, which is used to transport the PE core pipe to facilitate subsequent processing operations, and a support frame is fixedly connected to the bottom of the operating frame 1, and a No. 1 motor 13 with an output end spline-connected to the surface of the grinding blade 4 is installed on the other side of the grinding plate 3, and a hydraulic rod 14 is fixedly connected to the side of the grinding plate 3 away from the grinding blade 4, and a cylinder 15 with an output end spline-connected to the surface of the hydraulic rod 14 is installed on the upper surface of the No. 1 fixed plate 2, and a spring 16 is fixedly connected to the inner side wall of the No. 1 fixed plate 2, and one end of the spring 16 is fixedly connected to a buffer plate 17, and the spring 16 and the buffer plate 17 are used to avoid long-term collision with the No. 1 fixed plate 2 when the grinding plate 3 finishes work and moves backward, causing wear, and at the same time can extend the service life of the product;
[0032] The inner side wall of the lifting platform 5 is fixedly connected with a U-shaped plate 19, and the inner top of the lifting platform 5 is rotatably connected to a No. 1 threaded rod 20. The upper surface of the lifting platform 5 is provided with a No. 2 motor 18 whose output end is splined with the surface of the No. 2 threaded rod 7. The surface of the No. 1 threaded rod 20 is threadedly connected to the surface of the clamping plate 6. Both sides of the clamping plate 6 are fixedly connected with a slide plate 21, and the slide plate 21 slides on the surface of the U-shaped plate 19. One end of the No. 2 threaded rod 7 and the sliding rod 8 is provided with a No. 2 fixed plate 22. The connection intersection of the No. 1 rotating rod 11 and the No. 2 rotating rod 12 is rotatably connected. One side of the No. 2 fixed plate 22 is installed with a No. 3 motor 23 whose output end is splined with the surface of the No. 2 threaded rod 7. The inner side wall of the No. 1 clamping rod 9 and the No. 2 clamping rod 10 is fixedly connected with an anti-skid pad. The anti-skid pad is made of rubber. The anti-skid pad is used to prevent slipping when the No. 1 clamping rod 9 and the No. 2 clamping rod 10 clamp the PE core pipe, which is convenient for subsequent grinding work.
[0033] The working process of this utility model is as follows:
[0034] The conveyor belt transports the PE core pipe, and then the staff starts the No. 2 motor 18 and the No. 3 motor 23. The No. 1 threaded rod 20 rotates, driving the clamping plate 6 to move up and down in the lifting platform 5. At the same time, the slide 21 moves in the U-shaped plate 19, and the No. 2 threaded rod 7 rotates. The No. 1 clamping rod 9 moves in the No. 2 threaded rod 7 and the sliding rod 8. As the distance between the No. 1 clamping rod 9 and the No. 2 clamping rod 10 is shortened, the No. 1 rotating rod 11 and the No. 2 rotating rod 12 are driven to rotate closer, and at the same time, the No. 1 clamping rod 9 can be assisted to move through precise lifting control and clamping. Force adjustment can achieve precise control of the grinding force and avoid surface quality problems of workpieces caused by excessive or insufficient force. The No. 1 clamping rod 9 and the No. 2 clamping rod 10 can clamp the PE core tube, and then the staff starts the No. 1 motor 13 and the cylinder 15, and the grinding blade 4 rotates to start grinding the clamped PE core tube. At the same time, the hydraulic rod 14 drives the grinding plate 3 to move. By adjusting the distance of the grinding blade 4, the contact point and contact force between the grinding blade 4 and the PE core tube can be accurately controlled, thereby ensuring the accuracy and consistency of grinding.
[0035] The remaining structures are the same as those of Example 1.
[0036] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A double-end surface grinding device for PE coiled core pipes, comprising an operating frame (1), wherein a first fixing plate (2) is fixedly connected to the bottom of the operating frame (1), grinding plates (3) are fixedly connected to both sides of the upper surface of the first fixing plate (2), and a grinding blade (4) is provided on one side of the grinding plate (3), characterized in that: A lifting platform (5) is fixedly connected to both sides of the operating frame (1); a clamping plate (6) capable of lifting and sliding is provided at the bottom of the lifting platform (5); and a clamping assembly for clamping the PE core pipe is provided on the surface of the clamping plate (6); The clamping assembly comprises a No. 2 threaded rod (7) rotatably connected to the inner wall of the clamping plate (6), a sliding rod (8) is fixedly connected to both sides of the No. 2 threaded rod (7), a No. 1 clamping rod (9) is slidably connected to the surfaces of the No. 2 threaded rod (7) and the sliding rod (8), a No. 2 clamping rod (10) is fixedly connected to the bottom of the clamping plate (6), a No. 1 rotating rod (11) is rotatably connected to the upper surface of the No. 1 clamping rod (9), and a No. 2 rotating rod (12) is rotatably connected to the upper surface of the clamping plate (6).
2. The double-end surface grinding device for PE core pipe according to claim 1, characterized in that: The inner side wall of the operating frame (1) is provided with a conveyor belt, and the bottom of the operating frame (1) is fixedly connected to a support frame.
3. The double-end surface grinding device for PE core pipe according to claim 1, characterized in that: A No. 1 motor (13) whose output end is spline-connected to the surface of the grinding blade (4) is installed on the other side of the grinding plate (3), and a hydraulic rod (14) is fixedly connected to the side of the grinding plate (3) away from the grinding blade (4).
4. The double-end surface grinding device for PE coiled core pipe according to claim 3, characterized in that: A cylinder (15) is mounted on the upper surface of the No. 1 fixed plate (2), the output end of which is spline-connected to the surface of the hydraulic rod (14); a spring (16) is fixedly connected to the inner side wall of the No. 1 fixed plate (2); and one end of the spring (16) is fixedly connected to a buffer disk (17).
5. The double-end surface grinding device for PE coiled core pipe according to claim 1, characterized in that: The inner side wall of the lifting platform (5) is fixedly connected to a U-shaped plate (19), and the inner top of the lifting platform (5) is rotatably connected to a No. 1 threaded rod (20).
6. The double-end surface grinding device for PE core pipe according to claim 1, characterized in that: A No. 2 motor (18) is mounted on the upper surface of the lifting platform (5), the output end of which is spline-connected to the surface of the No. 1 threaded rod (20).
7. The double-end surface grinding device for PE core pipe according to claim 5, characterized in that: The surface of the No. 1 threaded rod (20) and the surface of the clamping plate (6) are threadedly connected, and slide plates (21) are fixedly connected to both sides of the clamping plate (6).
8. The double-end surface grinding device for PE core pipe according to claim 7, characterized in that: The slide plate (21) slides on the surface of the U-shaped plate (19), and one end of the No. 2 threaded rod (7) and the sliding rod (8) is provided with a No. 2 fixing plate (22).
9. The double-end surface grinding device for PE coiled core pipe according to claim 8, characterized in that: The first rotating rod (11) and the second rotating rod (12) are rotatably connected at the intersection, and a third motor (23) having an output end spline-connected to the surface of the second threaded rod (7) is installed on one side of the second fixing plate (22).
10. The double-end surface grinding device for PE core pipe according to claim 1, characterized in that: The inner side walls of the No. 1 clamping rod (9) and the No. 2 clamping rod (10) are fixedly connected with anti-slip pads, and the anti-slip pads are made of rubber.