Three-phase copper bar clamping mechanism
By designing a mechanical mechanism including a base plate, a clamping assembly and a clamping assembly, the synchronous clamping and conduction of the three-phase copper busbar is achieved, which solves the problems of high cost, low safety and poor stability when manually connecting high-voltage lines, and improves the simplicity and safety of operation.
Patent Information
- Application Number
- CN202422432201.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, the three-phase copper busbar needs to be connected to the external power supply manually in sequence, resulting in high labor costs, low safety and poor stability, and the risk of falling off.
A mechanical mechanism consisting of a base plate, a clamp assembly and a clamping assembly was designed. The U-shaped guide plate was driven by a quick clamp and a push plate to achieve synchronous clamping of the insulating jaws and the conducting jaws. Multiple sets of slide rails and springs were used to provide buffering, simplifying operation and improving safety.
The synchronous clamping and conduction of the three-phase copper busbar is realized, which reduces labor costs, improves safety and detection efficiency, and avoids the risks of connecting high-voltage lines separately.
Smart Images
Figure CN223354031U_ABST
Abstract
Description
Technical Field
[0001] The utility model is applied to the technical field of copper bar clamping and positioning, and particularly relates to a three-phase copper bar clamping mechanism. Background Art
[0002] A motor controller is an integrated circuit that actively controls the motor's direction, speed, angle, and response time. It converts the stored energy in the power battery into the energy needed to drive the motor, controlling the vehicle's starting, forward and backward speed, and hill climbing performance. It also assists with braking, storing some of the braking energy in the power battery. During the motor controller production process, the assembled product undergoes a power-on test. The motor controller is connected to an external power source via a three-phase copper busbar. During this connection process, the busbar's three sets of connectors must be connected to the external power source's connectors. Currently, this is typically done manually, sequentially connecting the three busbar connectors to the three high-voltage wiring harnesses. This method is labor-intensive, unsafe, and requires three separate connections. This significantly increases direct contact with the high-voltage wiring harness during manual connection, resulting in poor stability and the risk of high-voltage wiring becoming detached. A simple, easy-to-use, and mechanically flexible three-phase busbar clamping mechanism could address these issues. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a three-phase copper busbar clamping mechanism with a simple structure, easy operation and flexible clamping of three-phase copper busbars that are not in the same plane through a simple mechanical mechanism.
[0004] The cam assembly of the U-shaped guide plate is connected to the U-shaped guide plate by the movable end of the U-shaped guide plate, and the movable end of the U-shaped guide plate is connected to the U-shaped guide plate by the movable end of the U-shaped guide plate.
[0005] Furthermore, the insulating clamping claw module includes an insulating sliding plate and a plurality of insulating clamping claws, wherein the plurality of insulating sliding plates are connected to the movable ends on one side of the plurality of second X-axis slide rails, and the plurality of insulating clamping claws are slidably matched with the insulating sliding plate through a plurality of third X-axis slide rails.
[0006] Furthermore, a first baffle is provided on both sides of the insulating sliding plate, the insulating clamp is limitedly engaged with the first baffle, a first buffer spring is provided between the insulating clamp and the first baffle on the side away from the conductive clamp module, and the roller is provided on the outer side of the first baffle on the side away from the conductive clamp module, and the roller is slidably engaged with the inclined surface on the side corresponding to the U-shaped guide plate.
[0007] Furthermore, the conductive clamp module includes a conductive sliding plate and a conductive clamp, and several of the conductive sliding plates are connected to the movable ends on the other side of several second X-axis slide rails, and several of the conductive clamps are slidably matched with the upper end surfaces of several of the conductive sliding plates through several fourth X-axis slide rails.
[0008] Furthermore, a second baffle is provided on both sides of the conductive sliding plate, the conductive clamp is limitedly engaged with the second baffle, a second buffer spring is provided between the conductive clamp and the second baffle on the side away from the insulating clamp module, and the second baffle on the side away from the insulating clamp module is provided with the roller, and the roller is slidably engaged with the inclined surface on the side corresponding to the U-shaped guide plate.
[0009] Furthermore, a plurality of Y-axis slide rails are provided in the middle of the base plate, and the U-shaped guide plate is connected to the movable ends of the plurality of U-axis slide rails.
[0010] Furthermore, a plurality of third buffer springs are provided between the conductive sliding plate and the insulating sliding plate.
[0011] Furthermore, both ends of the other side of the base plate are provided with limit baffles, and the two groups of limit baffles are respectively matched with the insulating clamping jaw module and the conducting clamping jaw module to limit the position.
[0012] The beneficial effects of the present invention are as follows: the quick clamp drives the push plate to move synchronously, and the U-shaped guide plate is moved in a vertical direction by the multiple groups of slide rails in different directions and the inclined grooves and cams on the push plate; during the clamping process, multiple groups of springs are used for buffering to avoid crushing; and the three terminal terminals on the external copper bus can be directly extended between the three groups of insulating jaws and the three groups of conducting jaws; the external high-voltage wire is directly connected to the conducting jaws, and there is no need for a single group of external high-voltage wires to be connected separately, thereby increasing safety and detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1It is a three-dimensional view of the utility model;
[0014] Figure 2 It is a three-dimensional view of another state of the utility model;
[0015] Figure 3 It is an exploded view of the utility model;
[0016] Figure 4 It is a side view of the utility model;
[0017] Figure 5 is a three-dimensional view of the insulating jaw module;
[0018] Figure 6 3D is a three-dimensional view of the conductive clamping claw module. DETAILED DESCRIPTION
[0019] like Figures 1 to 6 As shown, in this embodiment, the utility model includes a base plate 1, a clamp assembly 2 and a clamp assembly 3, the clamp assembly 2 includes a quick clamp 4 and a push plate 5, the quick clamp 4 is arranged on one side of the base plate 1, the push plate 5 is slidably matched with the base plate 1 through a plurality of first X-axis slide rails 6, the clamp assembly 3 includes a U-shaped guide plate 7, an insulating clamp module 8 and a conductive clamp module 9, the insulating clamp module 8 and the matching conductive clamp module 9 are respectively connected through the two movable ends of the second X-axis slide rail 27 Sliding in cooperation with the other side of the base plate 1, the insulating clamp module 8 and the conductive clamp module 9 are both provided with a roller 10 on the side away from each other. The movable end of the quick clamp 4 drives the inclined groove 11 on the push plate 5 to cooperate with the cam 12 on the U-shaped guide plate 7 to make the U-shaped guide plate 7 move back and forth in the Y-axis direction. The inclined surface 13 on the side corresponding to the guide end on both sides of the U-shaped guide plate 7 cooperates with the roller 10 to make the insulating clamp module 8 and the conductive clamp module 9 clamp or release the external copper busbar structure. It can be seen that the quick clamp 4 can drive the push plate 5 to move in the same direction, and drive the U-shaped guide plate 7 to move synchronously in the vertical direction through the inclined groove 11 and the cam 12. The inclined surface 13 slides over the outside of the insulating sliding plate 14 and the outside of the conductive sliding plate 19, and cooperates with the roller 10 to make the insulating sliding plate 14 and the conductive sliding plate 19 approach or separate from each other, thereby realizing the simultaneous clamping and conduction of the three interface ends of the external three-phase copper busbar, with a simple structure and higher efficiency.
[0020] like Figure 3 and Figure 5As shown, in this embodiment, the insulating clamping jaw module 8 includes an insulating sliding plate 14 and a plurality of insulating clamping jaws 15. The insulating sliding plates 14 are connected to the movable ends of the second X-axis slide rails 27. The insulating clamping jaws 15 slidably cooperate with the insulating sliding plate 14 via the third X-axis slide rails 16. Thus, the insulating clamping jaws 15 serve as auxiliary insulation clamping.
[0021] like Figures 3 to 5 As shown, in this embodiment, first baffles 17 are provided on both sides of the insulating sliding plate 14. The insulating clamping jaws 15 are limitedly engaged with the first baffles 17. A first buffer spring 18 is provided between the insulating clamping jaws 15 and the first baffle 17 on the side away from the conductive clamping jaw module 9. The roller 10 is provided on the outer side of the first baffle 17 on the side away from the conductive clamping jaw module 9. The roller 10 slides in engagement with the inclined surface 13 on the side corresponding to the U-shaped guide plate 7. Thus, the first buffer spring 18 provides a pressing buffer to prevent uneven force during the pressing process from causing overpressure.
[0022] like Figure 3 and Figure 6 As shown, in this embodiment, the conductive clamping jaw module 9 includes a conductive sliding plate 19 and a conductive clamping jaw 20. Several of the conductive sliding plates 19 are connected to the movable ends on the other side of several second X-axis slide rails 27. Several of the conductive clamping jaws 20 slide in conjunction with the upper end surfaces of several of the conductive sliding plates 19 via several fourth X-axis slide rails 21. Thus, it can be seen that the three sets of conductive clamping jaws 20 and three sets of insulating clamping jaws 15 can achieve compression and conduction of the three interface ends of the external three-phase copper busbar. The conductive sliding plates 19 and insulating sliding plates 14 are arranged at different sliding ends of the same set of slide rails and can achieve independent movement, so the pressing process will not interfere with each other.
[0023] like Figure 3 and Figure 6 As shown, in this embodiment, second baffles 22 are provided on both sides of the conductive sliding plate 19. The conductive clamping jaw 20 is limitedly engaged with the second baffles 22. A second buffer spring 23 is provided between the conductive clamping jaw 20 and the second baffle 22 on the side away from the insulating clamping jaw module 8. The second baffle 22 on the side away from the insulating clamping jaw module 8 is provided with the roller 10, and the roller 10 slides with the inclined surface 13 on the side corresponding to the U-shaped guide plate 7. It can be seen that the second buffer spring 23 provides a pressing buffer to prevent uneven force during the pressing process from causing overpressure.
[0024] like Figure 3As shown, in this embodiment, a plurality of Y-axis slide rails 24 are provided in the middle of the base plate 1, and the U-shaped guide plate 7 is connected to the movable ends of the plurality of U-axis slide rails 24. Thus, the Y-axis slide rails 24 make the U-shaped guide plate 7 move more stably in the Y-axis direction.
[0025] like Figure 3 As shown, in this embodiment, a plurality of third buffer springs 25 are provided between the conductive sliding plate 19 and the insulating sliding plate 14. Thus, the third buffer springs 25 act as secondary buffers during the pressing process to prevent overpressure.
[0026] like Figure 1 and Figure 2 As shown, in this embodiment, limit baffles 26 are provided at both ends of the other side of the base plate 1. The two sets of limit baffles 26 respectively cooperate with the insulating clamping jaw module 8 and the conductive clamping jaw module 9 to limit the position. As can be seen, the limit baffles 26 can prevent the insulating clamping jaw module 8 and the conductive clamping jaw module 9 from sliding out of the base plate 1.
[0027] The working principle of the present invention is as follows: before the equipment is started, the quick clamp 4 is in the open state, the three groups of insulating jaws 15 and the three groups of conducting jaws 20 are in the open state, and the three interface ends of the three-phase copper busbar to be tested are placed between the three groups of insulating jaws 15 and the three groups of conducting jaws 20. After the positioning is completed, the quick clamp 4 is pushed, and the push plate 5 drives the inclined surfaces 13 at both ends of the U-shaped guide plate 7 to contact the roller 10, so that the three groups of insulating jaws 15 and the three groups of conducting jaws 20 are close to each other and press the three-phase copper busbar. After the pressing is completed, the power-on test is carried out. After the test is completed, the quick clamp is opened, the three-phase copper busbar that has been tested is taken out, and the three-phase copper busbar to be tested is replaced. The above steps are repeated to realize the synchronous clamping and powering on of the three-phase copper busbar of the machine controller.
[0028] Although the embodiments of the present invention are described with practical solutions, they do not limit the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.
Claims
1. A three-phase copper busbar clamping mechanism, comprising a base plate (1), a clamping assembly (2) and a clamping assembly (3), characterized in that: The clamp assembly (2) includes a quick clamp (4) and a push plate (5), wherein the quick clamp (4) is arranged on one side of the base plate (1), and the push plate (5) is slidably matched with the base plate (1) through a plurality of first X-axis slide rails (6). The clamp assembly (3) includes a U-shaped guide plate (7), an insulating clamping claw module (8) and a conductive clamping claw module (9), wherein the insulating clamping claw module (8) and the corresponding conductive clamping claw module (9) are slidably matched with the other side of the base plate (1) through two movable ends of a second X-axis slide rail (27). The insulating clamping jaw module (8) and the conductive clamping jaw module (9) are both provided with rollers (10) on the side away from each other. The movable end of the quick clamp (4) drives the inclined groove (11) on the push plate (5) to cooperate with the cam (12) on the U-shaped guide plate (7) to make the U-shaped guide plate (7) move back and forth in the Y-axis direction. The inclined surfaces (13) on the corresponding sides of the guide ends of both sides of the U-shaped guide plate (7) cooperate with the rollers (10) to make the insulating clamping jaw module (8) and the conductive clamping jaw module (9) clamp or release the external copper busbar structure.
2. A three-phase copper bar clamping mechanism according to claim 1, characterized in that: The insulating clamping claw module (8) comprises an insulating sliding plate (14) and a plurality of insulating clamping claws (15), wherein the plurality of insulating sliding plates (14) are connected to the movable ends on one side of the plurality of second X-axis slide rails (27), and the plurality of insulating clamping claws (15) are slidably engaged with the insulating sliding plate (14) via the plurality of third X-axis slide rails (16).
3. The three-phase copper bar clamping mechanism according to claim 2, characterized in that: A first baffle (17) is provided on both sides of the insulating sliding plate (14); the insulating clamping jaw (15) is limitedly engaged with the first baffle (17); a first buffer spring (18) is provided between the insulating clamping jaw (15) and the first baffle (17) on the side away from the conductive clamping jaw module (9); the roller (10) is provided on the outer side of the first baffle (17) on the side away from the conductive clamping jaw module (9); the roller (10) is slidably engaged with the inclined surface (13) on the side corresponding to the U-shaped guide plate (7).
4. A three-phase copper bar clamping mechanism according to claim 3, characterized in that: The conductive clamping claw module (9) includes a conductive sliding plate (19) and a conductive clamping claw (20), wherein a plurality of the conductive sliding plates (19) are connected to the movable ends on the other side of a plurality of the second X-axis slide rails (27), and a plurality of the conductive clamping claws (20) are slidably matched with the upper end surfaces of a plurality of the conductive sliding plates (19) through a plurality of fourth X-axis slide rails (21).
5. The three-phase copper bar clamping mechanism according to claim 4, characterized in that: A second baffle (22) is provided on both sides of the conductive sliding plate (19), the conductive clamping claw (20) is limitedly engaged with the second baffle (22), a second buffer spring (23) is provided between the conductive clamping claw (20) and the second baffle (22) on the side away from the insulating clamping claw module (8), the second baffle (22) on the side away from the insulating clamping claw module (8) is provided with the roller (10), and the roller (10) is slidably engaged with the inclined surface (13) on the side corresponding to the U-shaped guide plate (7).
6. The three-phase copper bar clamping mechanism according to claim 1, characterized in that: A plurality of Y-axis slide rails (24) are provided in the middle of the base plate (1), and the U-shaped guide plate (7) is connected to the movable ends of the plurality of Y-axis slide rails (24).
7. The three-phase copper bar clamping mechanism according to claim 4, characterized in that: A plurality of third buffer springs (25) are provided between the conducting sliding plate (19) and the insulating sliding plate (14).
8. The three-phase copper bar clamping mechanism according to claim 1, characterized in that: Limit baffles (26) are provided at both ends of the other side of the base plate (1), and the two sets of limit baffles (26) are respectively matched with the insulating clamping claw module (8) and the conducting clamping claw module (9) for limiting purposes.