Intersecting line lofting and drawing tool used when two round pipes are connected in acute-angle intersecting mode
By designing a tool including a C-shaped block base, a magnetic block, a bearing and a pin shaft, the problem of drawing intersection lines when circular tubes intersect at sharp angles is solved, efficient and accurate intersection line drawing is achieved, and on-site operation efficiency is improved.
Patent Information
- Application Number
- CN202422648703.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the prior art, circular tube saddle processing tools are unable to accurately draw the intersection line when the branch pipe and the main pipe form an acute angle, resulting in low on-site operation efficiency.
A tool was designed, which included a C-shaped block base, a magnetic block, a bearing, a pin, a central rotating shaft and a marking pen. The tool was fixed to the main pipeline through a magnetic base. The angle was adjusted by using a rotating mechanism composed of bearings and pins. The intersection line was accurately positioned and drawn in combination with an infrared emitter and a dial.
When the intersection connection of two circular tubes at an acute angle is realized, the intersection line layout tool can accurately draw the intersection line and layout the intersection line, thereby improving the efficiency and accuracy of on-site operations.
Smart Images

Figure CN223354253U_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an intersecting steel pipe, in particular to a tool for drawing and laying out the intersecting line when two circular pipes form an acute angle. Background Art
[0002] The steam or water main pipeline of a power plant is often connected with branch pipelines. During the installation of these pipelines, saddle-shaped connecting ports of the branch pipelines need to be processed on the main pipeline, and the branch pipelines are butt-welded to the processed connecting ports to form a pipe network system. Currently, in the mechanical processing industry, the saddle mouth processing of round pipes mostly adopts software design to form a layout model. After manual layout is performed according to the model, a hole is opened on the wall of the round pipe. In this process, the saddle mouth needs to be drawn and laid out on site. This work has high technical requirements for on-site operators and limits the work efficiency of on-site workers. In order to improve the drawing and laying out efficiency of on-site operators, those skilled in the art have developed many layout and marking tools. Patent document No. CN215701644U discloses "a round pipe marking tool, comprising: a center rod; a positioning member, arranged at the center One end of the rod is suitable for fixing the center rod on the wall of the circular tube; the cantilever rod has one end connected to the center rod, and the cantilever rod and the center rod are arranged perpendicularly to each other; the drawing rod has a connecting portion connected to the cantilever rod, the drawing rod can slide along the extension direction of the cantilever rod, the drawing rod and the center rod are arranged parallel to each other, and the action portion of the drawing rod is suitable for drawing lines on the wall of the circular tube. When drawing lines, the circular tube marking tool, after determining the center line position of the opening on the circular tube, fixes the center rod on the circular tube through the positioning piece, so that the distance between the center rod and the drawing rod is consistent with the radius of the connecting pipe, and then rotates the drawing rod around the center rod to draw the "saddle mouth intersection line"; the tool can realize the lofting and marking work when the branch pipe and the main pipe are at 90 degrees. Since the cantilever rod is difficult to rotate in the Y-axis, when the branch pipe and the main pipe form an acute angle, the tool cannot realize the work of drawing the intersection line of two circular tubes at an acute angle. Summary of the Invention
[0003] The invention provides a tool for drawing the intersection line when two circular tubes are connected at an acute angle, solving the technical problem of how to draw the intersection line of the two circular tubes at an acute angle.
[0004] The present invention solves the above technical problems through the following technical solutions:
[0005] A tool for drawing intersection lines when two circular pipes intersect at an acute angle, comprising a C-shaped block base and a main pipe, wherein magnetic blocks are provided on the lower bottom surfaces of the C-shaped block bases on both sides of the C-mouth, and shaft sleeve support seats are provided on the top surfaces of the C-shaped block bases on both sides of the C-mouth, and a bearing is horizontally provided between the two shaft sleeve support seats, a first pin is fixedly connected to the front side vertical surface of the bearing outer ring of the bearing, a second pin is fixedly connected to the rear side vertical surface of the bearing outer ring of the bearing, and the outer end of the first pin is movable It is movably connected to the sleeve on the front sleeve seat, and the outer end of the second pin shaft is movably connected to the sleeve on the rear sleeve seat. A central rotating shaft is fixedly connected to the inner ring of the bearing, and a horizontal cantilever rod is connected to the central rotating shaft. A slider is movably connected to the horizontal cantilever rod, and a vertical through hole for a marking pen to be connected is provided on the slider, and a marking pen is movably connected to the vertical through hole for the marking pen to be connected; the base of the C-shaped block is adsorbed on the outer wall of the main pipeline at the intersection with the branch pipeline through a magnetic seat.
[0006] A pointer is connected to the end of the first pin shaft outside the sleeve on the sleeve seat, and an angle dial is provided on the front side elevation of the C-shaped block base; a length scale is provided on the horizontal cantilever rod; an axis infrared emitter for axis indication is provided at the center of the lower bottom surface of the central rotating shaft; an external thread is provided at the end of the first pin shaft, and a pin shaft positioning locking nut is screwed onto the external thread provided at the end of the first pin shaft.
[0007] A spring embedding hole is provided on the lower bottom surface of the C-shaped block base, a limit spring is provided in the spring embedding hole, a magnet block is connected to the lower end of the limit spring, and a support plate is provided on the lower bottom surface of the C-shaped block base inside the magnet block.
[0008] A slider positioning and locking screw is provided between the horizontal cantilever rod and the slider; a pen holder is movably connected in the vertical through hole for the marking pen, a marking pen telescopic spring is provided in the pen holder, a marking pen is inserted in the pen holder below the telescopic spring, and a positioning and fastening screw of the marking pen holder is provided between the pen holder and the slider.
[0009] A lofting method using a lofting tool for drawing an intersection line when two circular tubes intersect at an acute angle is characterized by the following steps:
[0010] The first step is to determine the intersection position of the branch pipe that intersects the main pipe at an acute angle on the outer wall of the main pipe, and mark the intersection point of the central axis of the branch pipe and the outer wall of the main pipe at this position;
[0011] Step 2: Adsorb the C-shaped block base onto the intersecting position on the main pipeline determined in the first step;
[0012] Step 3: Rotate the horizontal bearing so that the infrared rays emitted by the axis infrared emitter coincide with the intersection of the central axis of the branch pipe and the outer wall of the main pipe marked in the first step, and lock the up and down swing angle of the bearing by using the pin positioning lock nut;
[0013] Step 4. Move the slider so that the distance between the drawing pen and the infrared ray emitted by the axis infrared emitter is equal to the radius of the intersection surface when the main pipe and the branch pipe are connected, and lock the slider by positioning and locking the top screw;
[0014] Step 5. Rotate the horizontal cantilever rod so that the drawing pen can draw the layout line where the branch pipe intersects with the main pipe on the outer wall of the main pipe.
[0015] During the fifth step, the positioning and fastening screw of the marker pen holder can be loosened to adjust the telescopic position of the marker pen.
[0016] The beneficial effects of the present invention are as follows: (1) the bearing, the first pin shaft and the second pin shaft form a whole that can be rotated in the up and down directions by relying on the two shaft sleeve support seats, so that the whole marking mechanism can be adjusted according to the angle between the two intersecting circular pipe branches, and the infrared rays emitted by the axis infrared emitter are coincident with the central axis of the branch pipe of the corresponding pipe, so that the marking mechanism draws the intersection line of the two intersecting circular pipes around the central axis of the branch pipe intersecting the main pipe as the central axis of the circle. In this process, the degree of the pointer on the angle dial can accurately indicate whether the angle of the whole rotating in the up and down direction is consistent with the two intersecting angles; (2) through the circumference composed of the horizontal cantilever rod and the scale on it, the movable slider and the drawing pen The rotating mechanism is used to adjust and position the radius of the relevant line; (3) the marking pen is connected to the vertical through hole, the pen holder, the marking pen, the stretching spring of the marking pen and the positioning and fastening screw of the marking pen holder are coordinated to realize the contact marking of the marking pen on the arc surface of the outer wall of the main pipeline; (4) the limit spring set in the spring embedding hole allows the magnet block to be installed in the hole opened in the base, so that when the base is placed on the arc surface of the steel pipe, after the base is supported by the support block, the magnet block is attached to the arc surface of the steel pipe under the action of magnetic force, thereby improving the stability of the magnetic seat installed on the steel pipe surface, and at the same time, it is convenient for the magnetic seat to adapt to steel pipes with different outer diameters, solving the problem of online contact between steel pipes with different outer diameters and the magnetic seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0018] Figure 2 Schematic diagram of the three-dimensional structure of the scribing mechanism of the present invention;
[0019] Figure 3 1 is a schematic diagram of a partially half-section structure of the marking mechanism of the present invention as viewed from the right;
[0020] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure at A in the middle;
[0021] Figure 5 yes Figure 3 Schematic diagram of the enlarged structure at B in the middle;
[0022] Figure 6 It is a schematic structural diagram of the present invention when laying out and marking on the main pipeline 16. DETAILED DESCRIPTION
[0023] The present invention is described in detail below with reference to the accompanying drawings:
[0024] A tool for laying out and drawing intersection lines when two circular tubes intersect at an acute angle, comprising a C-shaped block base 1 and a main pipeline 16. The C-shaped block base 1 is placed horizontally, and magnetic blocks 2 are provided on the lower bottom surfaces of the C-shaped block base 1 on both sides of the C-mouth. A shaft sleeve support seat 17 is provided on the top surface of the C-shaped block base 1 on both sides of the C-mouth. A bearing 4 is horizontally arranged between the two shaft sleeve support seats 17. The bearing 4 is arranged directly above the C-mouth of the C-shaped block base 1. A first pin 18 is fixedly connected to the front side elevation of the bearing outer ring of the bearing 4, and a second pin 19 is fixedly connected to the rear side elevation of the bearing outer ring of the bearing 4. The first pin 18 and the second pin 19 are spaced 180 degrees apart in an arc, and the outer end of the first pin 18 is movably connected to the shaft sleeve seat on the front side. In the shaft sleeve on 17, the outer end of the second pin shaft 19 is movably connected to the shaft sleeve on the rear shaft sleeve seat, so that the bearing 4 rotates in the up and down directions under the support of the two shaft sleeve seats 17 to facilitate the adjustment of the intersection angle between the two intersecting circular tubes. A central rotating shaft 3 is fixedly connected to the inner ring of the bearing 4, and a horizontal cantilever rod 8 is connected to the central rotating shaft 3. A slider 9 is movably connected to the horizontal cantilever rod 8, and a vertical through hole 20 for a marking pen to pass through is provided on the slider 9. A marking pen 12 is movably connected to the vertical through hole 20 for the marking pen to pass through. The horizontal cantilever rod 8 and the marking pen 12 can be rotated with the central rotating shaft 3 as the center of the circle for marking; the C-shaped block base 1 is adsorbed on the outer wall of the main pipe 16 at the intersection with the branch pipe through the magnetic seat 2.
[0025] A pointer 6 is connected to the end of the first pin 18 outside the sleeve that passes through the sleeve seat 17. The pointer 6 is fixedly connected to the first pin 18 and is used to indicate the angle through which the bearing 4 has rotated upward, that is, the angle between the two intersecting circular tubes. An angle dial 7 is provided on the front elevation of the C-shaped block base 1; a length scale is provided on the horizontal cantilever rod 8, and the position of the slider 9 is controlled by the length scale to locate the radius of the intersecting circle; an axis infrared emitter 15 for axis indication is provided at the center of the lower bottom surface of the central rotating shaft 3. The infrared ray emitted by the axis infrared emitter 15 is an extension line of the central axis of the central rotating shaft 3; an external thread is provided at the end of the first pin, and a pin positioning locking nut 5 is screwed onto the external thread provided at the end of the first pin. When the bearing 4 is adjusted into place in the up and down direction, the first pin 18 is tightened in the sleeve on the sleeve seat 17 by rotating the pin positioning locking nut 5, so that the first pin 18 can no longer rotate in the sleeve, thereby realizing the positioning and locking of the rotation angle.
[0026] A spring embedding hole 21 is provided on the lower bottom surface of the C-shaped block base 1, and a limit spring 22 is provided in the spring embedding hole 21. A magnet block 23 is connected to the lower end of the limit spring 22, and a support plate 24 is provided on the lower bottom surface of the C-shaped block base 1 inside the magnet block 23; the two support plates 24 are supported on the outer wall of the main pipeline 16, and the limit spring 22 and the magnet block 23 are elastically adsorbed on the outer wall of the main pipeline 16, so that the C-shaped block base 1 is accurately and stably positioned on the curved outer wall of the main pipeline 16.
[0027] A slider positioning and locking screw 10 is provided between the horizontal cantilever rod 8 and the slider 9; a pen holder 11 is movably connected in the vertical through hole 20 for the marking pen, a marking pen telescopic spring 13 is provided in the pen holder 11, a marking pen 12 is inserted in the pen holder 11 below the telescopic spring 13, and a positioning and fastening screw 14 of the marking pen holder is provided between the pen holder 11 and the slider 9; the locking of the movable parts is achieved by the screws.
[0028] A lofting method using a lofting tool for drawing an intersection line when two circular tubes intersect at an acute angle is characterized by the following steps:
[0029] The first step is to determine the intersection position of the branch pipe that intersects the main pipe 16 at an acute angle on the outer wall of the main pipe 16, and mark the intersection point of the central axis of the branch pipe and the outer wall of the main pipe 16 at this position;
[0030] Step 2: Adsorb the C-shaped block base 1 onto the intersecting position on the main pipeline 16 determined in the first step;
[0031] Step 3: Rotate the horizontal bearing 4 so that the infrared rays emitted by the axis infrared emitter 15 coincide with the intersection of the central axis of the branch pipe and the outer wall of the main pipe 16 marked in the first step, and lock the vertical swing angle of the bearing 4 by positioning the locking nut 5 with the pin;
[0032] Step 4: Move the slider 9 so that the distance between the marker pen 12 and the infrared ray emitted by the axis infrared emitter 15 is equal to the radius of the intersection surface when the main pipe 16 and the branch pipe are intersected and connected, and lock the movable slider 9 by positioning and locking the top screw 10;
[0033] Step 5: Rotate the horizontal cantilever rod 8 so that the drawing pen 12 draws a layout line 25 on the outer wall of the main pipeline 16 where the branch pipeline intersects the main pipeline 16 .
[0034] During the fifth step, the positioning and fastening screw 14 of the marker pen holder can be loosened to adjust the telescopic position of the marker pen 12 .
Claims
1. A tool for drawing and laying out the intersection line when two circular pipes intersect at an acute angle, comprising a C-shaped block base (1) and a main pipe (16), characterized in that: Magnetic blocks (2) are provided on the lower bottom surfaces of the C-shaped block bases (1) on both sides of the C-mouth, and shaft sleeve support seats (17) are provided on the top surfaces of the C-shaped block bases (1) on both sides of the C-mouth. A bearing (4) is horizontally provided between the two shaft sleeve support seats (17), a first pin shaft (18) is fixedly connected to the front side vertical surface of the bearing outer ring of the bearing (4), and a second pin shaft (19) is fixedly connected to the rear side vertical surface of the bearing outer ring of the bearing (4), the outer end of the first pin shaft (18) is movably connected to the shaft sleeve on the front side shaft sleeve support seat (17), and the second pin shaft (19) is fixedly connected to the rear side vertical surface of the bearing outer ring of the bearing (4). The outer end of the shaft (19) is movably connected to the shaft sleeve on the rear shaft sleeve seat, the central rotating shaft (3) is fixedly connected to the bearing inner ring of the bearing (4), the horizontal cantilever rod (8) is connected to the central rotating shaft (3), the slider (9) is movably connected to the horizontal cantilever rod (8), a marking pen connecting vertical through hole (20) is provided on the slider (9), and a marking pen (12) is movably connected to the marking pen connecting vertical through hole (20); the C-shaped block base (1) is adsorbed on the outer side wall of the main pipe (16) at the intersection with the branch pipe through the magnetic block (2).
2. The tool for drawing the intersection line when two circular tubes intersect at an acute angle according to claim 1, characterized in that: A pointer (6) is connected to the end of a first pin shaft (18) extending outside the sleeve on the sleeve support seat (17); an angle dial (7) is provided on the front side elevation of the C-shaped block base (1); a length scale is provided on the horizontal cantilever rod (8); an axis infrared emitter (15) for axis indication is provided at the center of the lower bottom surface of the central rotating shaft (3); an external thread is provided at the end of the first pin shaft, and a pin shaft positioning lock nut (5) is screwed onto the external thread provided at the end of the first pin shaft.
3. A tool for drawing and laying out the intersection line when two circular tubes intersect at an acute angle according to claim 1 or 2, characterized in that: A spring embedding hole (21) is provided on the lower bottom surface of the C-shaped block base (1), a limit spring (22) is provided in the spring embedding hole (21), a magnet block (23) is connected to the lower end of the limit spring (22), and a support plate (24) is provided on the lower bottom surface of the C-shaped block base (1) inside the magnet block (23).
4. The tool for drawing the intersection line when two circular tubes intersect at an acute angle according to claim 3, characterized in that: A slider positioning locking top screw (10) is provided between the horizontal cantilever rod (8) and the slider (9); a pen holder (11) is movably connected in the marking pen connecting vertical through hole (20), a marking pen telescopic spring (13) is provided in the pen holder (11), a marking pen (12) is inserted into the pen holder (11) below the telescopic spring (13), and a positioning fastening top screw (14) of the marking pen holder is provided between the pen holder (11) and the slider (9).
Citation Information
Patent Citations
Round tube line drawing tool
CN215701644U