Automatic cutting equipment for activated carbon production

By designing the coordination of transmission, power, auxiliary and rotation mechanisms, the problems of low conveying efficiency and inconvenient discharge rate of automatic splitting equipment for activated carbon production are solved, efficient splitting and conveying are achieved, and resources are saved.

CN223354347UActive Publication Date: 2025-09-19SUZHOU AINOSON ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422489098.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing automatic splitting equipment used in activated carbon production has low conveying efficiency and is not convenient for adjusting the discharge rate.

Method used

An automatic segmentation device including a transmission mechanism, a power mechanism, an auxiliary mechanism and a rotating mechanism is designed. The efficient segmentation and transportation of activated carbon sheets are achieved through the cooperation of the segmentation component and the power mechanism. The auxiliary mechanism utilizes the cooperation of cylindrical blocks and concave wheels to achieve efficient transportation of activated carbon sheets. The rotating mechanism adjusts the discharge rate by adjusting the inclination angle of the receiving plate.

Benefits of technology

It realizes efficient segmentation and transportation of activated carbon sheets, improves transportation efficiency, makes it easy to adjust the discharge rate, and saves resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic segmentation equipment for activated carbon production, including transmission mechanism, power mechanism, auxiliary mechanism and rotation mechanism, transmission mechanism outer side front end and rear end both are equipped with support plate, transmission mechanism right side upper part is provided with segmentation subassembly, power mechanism and auxiliary mechanism, segmentation subassembly is located power mechanism lower part, and the rotation mechanism is located in the transmission mechanism right side upper part. The conveying mechanism comprises a conveying belt, conveying wheels and a first motor, the conveying wheels are arranged at the left end and the right end in the conveying belt, and the output end of the first motor is fixedly connected to the front portion and the rear portion of the conveying wheel on the front side. The first motor is fixedly installed on the outer side of the front side supporting plate, and the connecting rod is connected into the second connecting plate in a sliding mode. According to the automatic cutting equipment for activated carbon production, activated carbon sheets can be cut conveniently, the activated carbon sheets can be conveyed conveniently, resources are saved, and the discharging speed can be adjusted conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated carbon production, in particular to automatic splitting equipment for activated carbon production. Background Art

[0002] Activated carbon is produced by pyrolysis and activation of carbon-containing raw materials such as wood, coal, and petroleum coke. It is a general term for carbon materials with a well-developed pore structure, a large specific surface area, and abundant surface chemical groups, resulting in strong specific adsorption capacity. Automatic splitting equipment is a crucial tool for improving efficiency and precision in the activated carbon production process.

[0003] With reference to Chinese patent authorization announcement number CN220972464U, the authorization announcement date is 2024-05-17, and an automatic film cutting device is disclosed, including a frame and a cutting mechanism, wherein a cutting mechanism is provided at one end of the frame, and the cutting mechanism includes a hydraulic telescopic rod, a spring, a damper, an upper heat sealing knife and a lower heat sealing knife, a connecting plate is provided at the bottom of the hydraulic telescopic rod, an upper heat sealing knife is provided at the bottom of the connecting plate, two springs are respectively provided at both ends of the upper heat sealing knife, a pressure block is provided at the bottom of the spring, a damper is provided in the spring, and the frame is provided with a lower heat sealing knife below the upper heat sealing knife, and support plates are respectively provided at both ends of the lower heat sealing knife. The utility model makes it possible to easily cut the film through the design of the upper heat sealing knife and the lower heat sealing knife, and by cutting the film in this way, the wear of the film on the upper heat sealing knife and the lower heat sealing knife will be relatively small, so that they do not need to be replaced frequently.

[0004] However, the existing automatic splitting equipment for activated carbon production has low conveying efficiency and is not convenient for adjusting the discharge rate. For example, the comparative patent mentioned above has this problem; therefore, we propose an automatic splitting equipment for activated carbon production to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic splitting device for activated carbon production, so as to solve the problem in the above background technology that the existing automatic splitting device for activated carbon production has low conveying efficiency and is not convenient for adjusting the discharge rate.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic splitting device for activated carbon production, comprising a transmission mechanism, a power mechanism, an auxiliary mechanism and a rotating mechanism, support plates are installed on the front and rear ends of the outer side of the transmission mechanism, a splitting assembly, a power mechanism and an auxiliary mechanism are arranged on the upper right side of the transmission mechanism, the splitting assembly is located below the power mechanism, the auxiliary mechanism is located on the right side of the splitting assembly, a rotating mechanism is installed on the left side of the support plate, the transmission mechanism comprises a conveyor belt, a conveyor wheel and a first motor, conveyor wheels are provided at both ends of the conveyor belt, the output end of the first motor is fixedly connected to the front and rear of the front conveyor wheel, and the first motor is fixedly installed on the outer side of the front support plate.

[0007] Preferably, the cutting assembly includes a cutting blade, a first connecting plate, a connecting rod, a second connecting plate, a connecting ring and a spring, the bottom of the crossbar end of the first connecting plate is fixedly connected to the connecting rod, and the connecting rod is slidably connected to the second connecting plate.

[0008] Preferably, a connecting ring is fixedly installed on the outside of the top end of the connecting rod located in the second connecting plate, a spring is provided at the bottom of the connecting ring, the spring is provided on the outside of the connecting rod, the spring is provided in the second connecting plate, the second connecting plate is fixedly connected to the inner side of the support plate, and the vertical rod end of the first connecting plate is fixedly connected to a dividing blade.

[0009] Preferably, the power mechanism includes a convex plate, a first rotating shaft, a first gear, a second gear and a second motor. The first rotating shaft is rotatably connected in the front and rear support plates. The first rotating shaft is located on the inner side of the support plate and two convex plates are fixedly installed outside. A first connecting plate is provided under the convex plate.

[0010] Preferably, the first rotating shaft is located at the outer end of the support plate and is fixedly connected to the first gear, the output end of the second motor is fixedly connected to the second gear, the left side of the second gear is meshed with the first gear, and the second motor is fixedly installed on the outer side of the front support plate.

[0011] Preferably, the auxiliary mechanism includes a third gear, a fixed plate, a cam, a cylindrical block, a concave wheel, a second rotating shaft and a first conveying roller, the top end of the third gear is meshed and connected with the first gear, a fixed plate is fixedly installed on the outside of the third gear, a cam and a cylindrical block are fixedly installed on the end of the fixed plate away from the first gear, a cylindrical block is provided at the concave end of the cam, and a concave wheel is provided on the right side of the third gear.

[0012] Preferably, the concave part of the concave wheel fits with the convex surface of the cam, the width of the groove part of the concave wheel is the same as the diameter of the cylindrical block, the cylindrical block is arranged in the groove of the concave wheel, the second rotating shaft is rotatably connected in the support plate, the part of the second rotating shaft located inside the support plate is fixedly connected to the first conveying roller, and the part of the second rotating shaft located outside the support plate is fixedly connected to the concave wheel.

[0013] Preferably, the rotating mechanism includes an automatic telescopic rod, a tooth plate, a fourth gear, a third rotating shaft, a material receiving plate and a second conveying roller. The third rotating shaft is rotatably connected in the support plate. The front side of the third rotating shaft is located at the outer end of the support plate and is fixedly connected to the fourth gear. The bottom of the fourth gear is meshed with the tooth plate, and the right side of the tooth plate is fixedly connected to the automatic telescopic rod.

[0014] Preferably, the automatic telescopic rod is fixedly mounted on the outside of the front support plate, the third rotating shaft is located inside the support plate and is fixedly connected to the receiving plate, and the middle of the third rotating shaft is sleeved with a second conveying roller.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the automatic splitting equipment for activated carbon production is convenient for splitting activated carbon sheets, convenient for conveying activated carbon sheets, with high conveying efficiency, saving resources, and convenient for adjusting the discharge rate.

[0016] 1. A splitting assembly and a power mechanism are provided. The second gear is meshed with the first gear. The first gear drives the first rotating shaft to rotate. The first rotating shaft drives the convex plate. The convex portion of the convex plate pushes the first connecting plate downward, pushing the splitting blade downward, thereby splitting the activated carbon sheet.

[0017] Furthermore, a spring is arranged outside the connecting rod, a spring is arranged inside the second connecting plate, and a spring is arranged at the bottom of the connecting ring. The convex plate is separated from the first connecting plate, and the spring gives the connecting ring an upward thrust, so that the dividing blade returns to its original position;

[0018] 2. An auxiliary mechanism is provided. When the cylindrical block rotates to the direction of the concave wheel, it enters the groove of the concave wheel, causing the cylindrical block to drive the concave wheel to rotate, and the concave wheel drives the second rotating shaft to rotate. The second rotating shaft drives the first conveying roller to rotate, so that the first conveying roller conveys the activated carbon sheet. The uncut activated carbon sheet is pushed to the left by the first conveying roller, making the conveying more convenient and more efficient.

[0019] Furthermore, the auxiliary mechanism and the splitting assembly share the second motor, which results in a higher resource efficiency.

[0020] 3. A rotating mechanism is provided, and the automatic telescopic rod drives the tooth plate to move, and the tooth plate is engaged with the fourth gear to rotate the receiving plate. The second conveyor roller assists and adjusts the downward tilt angle to adjust the discharge rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the top view of the structure of the utility model;

[0022] Figure 2 This is a side view schematic diagram of the cutaway structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure at A in the middle;

[0024] Figure 4 This is a schematic diagram of the front view structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the front view cutaway structure of the utility model;

[0026] Figure 6 This is a schematic diagram of the first structure of the connection between the first gear and the auxiliary mechanism of the utility model;

[0027] Figure 7 This is a second structural diagram of the connection between the first gear and the auxiliary mechanism of the utility model.

[0028] In the figure: 1. Conveying mechanism; 101. Conveyor belt; 102. Conveyor wheel; 103. First motor; 2. Support plate; 3. Cutting assembly; 301. Cutting blade; 302. First connecting plate; 303. Connecting rod; 304. Second connecting plate; 305. Connecting ring; 306. Spring; 4. Power mechanism; 401. Conveyor plate; 402. First rotating shaft; 403. First gear; 404. Second gear; 405. Second motor; 5. Auxiliary mechanism; 501. Third gear; 502. Fixed plate; 503. Cam; 504. Cylindrical block; 505. Concave wheel; 506. Second rotating shaft; 507. First conveyor roller; 6. Rotating mechanism; 601. Automatic telescopic rod; 602. Tooth plate; 603. Fourth gear; 604. Third rotating shaft; 605. Material receiving plate; 606. Second conveyor roller. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:

[0031] Example 1: The existing automatic splitting equipment for activated carbon production is not convenient for splitting activated carbon sheets. To solve this technical problem, this example discloses the following technical content:

[0032] An automatic splitting device for activated carbon production includes a transmission mechanism 1, a power mechanism 4, an auxiliary mechanism 5 and a rotating mechanism 6. Support plates 2 are installed on the front and rear ends of the outer side of the transmission mechanism 1. A splitting component 3, a power mechanism 4 and an auxiliary mechanism 5 are provided on the upper right side of the transmission mechanism 1. The splitting component 3 is located below the power mechanism 4, and the auxiliary mechanism 5 is located on the right side of the splitting component 3. The rotating mechanism 6 is installed on the left side of the support plate 2. The transmission mechanism 1 includes a conveyor belt 101, a conveyor wheel 102 and a first motor 103. Conveyor wheels 102 are provided at both left and right ends of the conveyor belt 101. The output end of the first motor 103 is fixedly connected to the front and rear of the front conveyor wheel 102. The first motor 103 is fixedly installed on the outer side of the front support plate 2.

[0033] like Figure 1-Figure 7 As shown, the transmission mechanism 1 includes a conveyor belt 101, a conveyor wheel 102 and a first motor 103, the cutting assembly 3 includes a cutting blade 301, a first connecting plate 302, a connecting rod 303, a second connecting plate 304, a connecting ring 305 and a spring 306, and the power mechanism 4 includes a convex plate 401, a first rotating shaft 402, a first gear 403, a second gear 404 and a second motor 405. The activated carbon sheet is placed on the conveyor belt 101, and conveyor wheels 102 are provided on both sides of the conveyor belt 101.

[0034] Start the first motor 103, which drives the conveying wheel 102 on the right to rotate, so that the conveyor belt 101 moves to the left, and start the second motor 405 fixedly installed on the outside of the front support plate 2. The output end of the second motor 405 is fixedly connected to the second gear 404. The second motor 405 drives the second gear 404 to rotate. The left side of the second gear 404 is meshed with the first gear 403. The second gear 404 drives the first gear 403 to rotate. The first rotating shaft 402 is rotatably connected to the front and rear support plates 2. The first rotating shaft 402 is located at the outer end of the support plate 2 and is fixedly connected to the first gear 403. The first gear 403 drives the first rotating shaft 402 rotates, the first rotating shaft 402 is located on the outer side of the inner part of the support plate 2 and is fixedly installed with two convex plates 401. The first rotating shaft 402 drives the convex plates 401 to rotate. A first connecting plate 302 is provided below the convex plates 401, so that the protruding part of the convex plates 401 contacts the first connecting plate 302, which presses the first connecting plate 302 downward, causing the first connecting plate 302 to move downward. The vertical rod end of the first connecting plate 302 is fixedly connected to the splitting blade 301. The first connecting plate 302 drives the splitting blade 301 to move downward, so that the splitting blade 301 contacts the activated carbon at its bottom, so that it splits the activated carbon;

[0035] When the cam 303 is in the unlock state, the locking cam 303 is in the unlock state, and the locking cam 303 is in the unlock state, so that the cam 303 is locked and the locking cam 303 is locked.

[0036] Example 2: The existing automatic splitting equipment for activated carbon production is not convenient for conveying activated carbon sheets, resulting in low conveying efficiency. To solve this technical problem, this example discloses the following technical content:

[0037] like Figure 1-Figure 3 、 Figure 6 and Figure 7 As shown, the auxiliary mechanism 5 includes a third gear 501, a fixed plate 502, a cam 503, a cylindrical block 504, a concave gear 505, a second rotating shaft 506 and a first conveying roller 507. The top of the third gear 501 is meshed with the first gear 403, and the first gear 403 drives the third gear 501 to rotate. The fixed plate 502 is fixedly installed on the outer side of the third gear 501, and the third gear 501 drives the fixed plate 502 to rotate. The cam 503 and the cylindrical block 504 are fixedly installed on the end of the fixed plate 502 away from the first gear 403. The fixed plate 502 drives the cam 503 to rotate, and at the same time drives the cylindrical block 504 to perform a circular motion.

[0038] A concave wheel 505 is provided on the right side of the third gear 501. The concave part of the concave wheel 505 fits with the convex surface of the cam 503. The width of the groove part of the concave wheel 505 is the same as the diameter of the cylindrical block 504. A cylindrical block 504 is provided at the concave end of the cam 503. After the dividing blade 301 cuts the activated carbon once, it rises upward. When the cylindrical block 504 just rotates to the direction of the concave wheel 505, it enters the groove in the concave wheel 505, so that the cylindrical block 504 drives the concave wheel 505 to rotate. The second rotating shaft 506 is rotatably connected to the support plate 2. The second rotating shaft 506 is connected to the support plate 2. The rotating shaft 506 is located on the outer side of the support plate 2 and is fixedly connected to a concave wheel 505. The concave wheel 505 drives the second rotating shaft 506 to rotate. The second rotating shaft 506 is located on the inner side of the support plate 2 and is fixedly connected to a first conveying roller 507. The second rotating shaft 506 drives the first conveying roller 507 to rotate, so that the first conveying roller 507 conveys the activated carbon sheet. The uncut activated carbon sheet is pushed to the left by the first conveying roller 507, thereby making transportation more convenient. In addition, the auxiliary mechanism 5 and the cutting assembly 3 share the second motor 405, which makes the resource benefit rate greater.

[0039] Example 3: The existing automatic splitting equipment for activated carbon production is not convenient for adjusting the discharge rate. To solve this technical problem, this example discloses the following technical content:

[0040] like Figure 1 、 Figure 4 and Figure 5 As shown, the rotating mechanism 6 includes an automatic telescopic rod 601, a tooth plate 602, a fourth gear 603, a third rotating shaft 604, a material receiving plate 605 and a second conveying roller 606. The automatic telescopic rod 601 fixedly installed on the outside of the front support plate 2 is started, and the automatic telescopic rod 601 is fixedly connected to the right side of the tooth plate 602. The automatic telescopic rod 601 drives the tooth plate 602 to move, and the bottom of the fourth gear 603 is meshed with the tooth plate 602. The tooth plate 602 drives the fourth gear 603 to rotate, and the third rotating shaft 604 is rotatably connected to the support plate 2. The front side of the third rotating shaft 604 is located at the outer end of the support plate 2 and is fixedly connected. The fourth gear 603 drives the third rotating shaft 604 to rotate. The third rotating shaft 604 is located in the support plate 2 and is fixedly connected to the receiving plate 605. The middle part of the third rotating shaft 604 is covered with a second conveying roller 606. The third rotating shaft 604 drives the receiving plate 605 to rotate, and the second conveying roller 606 assists in adjusting the downward tilt angle of the receiving plate 605. The cut activated carbon sheets slide from the tilted receiving plate 605 to the collection box. The receiving plates 605 with different tilt angles make the sliding speed of the activated carbon sheets different. The smaller the downward tilt angle, the faster the discharging speed, and vice versa.

[0041] The above completes a series of operations of the automatic splitting equipment for activated carbon production. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0042] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0043] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic splitting device for producing activated carbon, comprising a transmission mechanism (1), a power mechanism (4), an auxiliary mechanism (5) and a rotating mechanism (6), characterized in that: Support plates (2) are installed at the front and rear ends of the outer side of the transmission mechanism (1); a splitting assembly (3), a power mechanism (4) and an auxiliary mechanism (5) are arranged above the right side of the transmission mechanism (1); the splitting assembly (3) is located below the power mechanism (4); the auxiliary mechanism (5) is located on the right side of the splitting assembly (3); a rotating mechanism (6) is installed on the left side of the support plate (2); the transmission mechanism (1) comprises a conveyor belt (101), a conveyor wheel (102) and a first motor (103); conveyor wheels (102) are arranged at the left and right ends of the conveyor belt (101); the output end of the first motor (103) is fixedly connected to the front and rear of the front conveyor wheel (102); and the first motor (103) is fixedly installed on the outer side of the front support plate (2).

2. The automatic splitting equipment for activated carbon production according to claim 1, characterized in that: The splitting assembly (3) comprises a splitting blade (301), a first connecting plate (302), a connecting rod (303), a second connecting plate (304), a connecting ring (305) and a spring (306); the bottom of the crossbar end of the first connecting plate (302) is fixedly connected to the connecting rod (303), and the connecting rod (303) is slidably connected to the inside of the second connecting plate (304).

3. The automatic splitting equipment for activated carbon production according to claim 2, characterized in that: A connecting ring (305) is fixedly installed on the outer side of the top end of the connecting rod (303) located inside the second connecting plate (304); a spring (306) is provided at the bottom of the connecting ring (305); the spring (306) is provided on the outer side of the connecting rod (303); the spring (306) is provided inside the second connecting plate (304); the second connecting plate (304) is fixedly connected to the inner side of the support plate (2); and a dividing blade (301) is fixedly connected to the vertical rod end of the first connecting plate (302).

4. The automatic splitting equipment for activated carbon production according to claim 1, characterized in that: The power mechanism (4) comprises a convex plate (401), a first rotating shaft (402), a first gear (403), a second gear (404) and a second motor (405); the first rotating shaft (402) is rotatably connected to the front and rear support plates (2); the first rotating shaft (402) is located on the inner side of the support plate (2) and is fixedly mounted with two convex plates (401); a first connecting plate (302) is provided below the convex plate (401).

5. The automatic splitting equipment for activated carbon production according to claim 4, characterized in that: The first rotating shaft (402) is located at the outer end of the support plate (2) and is fixedly connected to the first gear (403); the output end of the second motor (405) is fixedly connected to the second gear (404); the left side of the second gear (404) is meshed with the first gear (403); and the second motor (405) is fixedly installed on the outer side of the front support plate (2).

6. The automatic splitting equipment for activated carbon production according to claim 1, characterized in that: The auxiliary mechanism (5) comprises a third gear (501), a fixed disk (502), a cam (503), a cylindrical block (504), a concave wheel (505), a second rotating shaft (506) and a first conveying roller (507); the top end of the third gear (501) is meshedly connected with the first gear (403); the fixed disk (502) is fixedly mounted on the outside of the third gear (501); the cam (503) and the cylindrical block (504) are fixedly mounted on one end of the fixed disk (502) away from the first gear (403); the cylindrical block (504) is provided on the concave end of the cam (503); and the concave wheel (505) is provided on the right side of the third gear (501).

7. The automatic splitting equipment for activated carbon production according to claim 6, characterized in that: The concave portion of the concave wheel (505) is fitted with the convex surface of the cam (503); the width of the groove portion of the concave wheel (505) is the same as the diameter of the cylindrical block (504); the cylindrical block (504) is arranged in the groove of the concave wheel (505); the second rotating shaft (506) is rotatably connected to the support plate (2); the second rotating shaft (506) is located inside the support plate (2) and is fixedly connected to the first conveying roller (507); and the second rotating shaft (506) is located outside the support plate (2) and is fixedly connected to the concave wheel (505).

8. The automatic splitting equipment for activated carbon production according to claim 1, characterized in that: The rotating mechanism (6) comprises an automatic telescopic rod (601), a tooth plate (602), a fourth gear (603), a third rotating shaft (604), a material receiving plate (605) and a second conveying roller (606); the third rotating shaft (604) is rotatably connected to the support plate (2); the front side of the third rotating shaft (604) is located at the outer end of the support plate (2) and is fixedly connected to the fourth gear (603); the bottom of the fourth gear (603) is meshedly connected to the tooth plate (602); and the right side of the tooth plate (602) is fixedly connected to the automatic telescopic rod (601).

9. The automatic splitting equipment for activated carbon production according to claim 8, characterized in that: The automatic telescopic rod (601) is fixedly mounted on the outside of the front support plate (2); the third rotating shaft (604) is located inside the support plate (2) and is fixedly connected to a receiving plate (605); and a second conveying roller (606) is sleeved on the middle of the third rotating shaft (604).

Citation Information

Patent Citations

  • A film automatic cutting device

    CN220972464U