Laminating machine for polyurethane plate processing
By designing a transmission mechanism in the laminator, the nozzle can move back and forth driven by the conveyor belt, which solves the problem of adhesive spraying requiring an independent drive mechanism in the existing technology, and achieves the effect of reducing costs and synchronous spraying.
Patent Information
- Application Number
- CN202422832696.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In the existing polyurethane sheet production process, adhesive spraying usually requires independent drive machinery, resulting in high costs.
A laminating machine for processing polyurethane sheets was designed. The power of the conveyor belt was transmitted to the nozzle through a transmission mechanism, so that the nozzle could move back and forth driven by the conveyor belt, realizing the synchronous spraying of adhesive.
The driving unit for driving the nozzle to move back and forth is reduced, the cost is reduced, and the purpose of synchronous spraying during the plate conveying process is achieved.
Smart Images

Figure CN223355166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of polyurethane plates, in particular to a laminating machine for processing polyurethane plates. Background Art
[0002] With moisture-proof and waterproof properties, the main application areas of polyurethane insulation boards are bumpers, body panels, trunk lids and corresponding fenders. Polyurethane materials are widely used in the manufacture of automobile bumpers, body panels and other parts due to their light weight, high strength, wear resistance and corrosion resistance.
[0003] In the existing technology, when producing polyurethane insulation boards, it is necessary to use a laminator to press the polyurethane board and other interlayers. The laminator is also called a press, which is a mechanical device used to press objects into one. Its working principle mainly includes three steps: feeding, pressing and discharging:
[0004] The laminating machine's feeding system feeds the objects to be laminated into the machine. This process can be done manually or with automated equipment.
[0005] The feeding system usually consists of conveyor belts, rollers or other devices to ensure that the objects enter the pressing area smoothly;
[0006] The object enters the pressing area. In the pressing area, the pressing machine will apply a certain force to press the various parts of the object tightly together. The pressing force can be generated by a hydraulic system, a pneumatic system or a mechanical device. This force makes the structure of the object more stable and prevents it from loosening or separating.
[0007] During the lamination process of polyurethane insulation boards, adhesive is first sprayed on the polyurethane surface, and then gauze is added to adhere to the adhesive, and then the board enters the laminating machine for lamination. Traditional adhesive spraying usually uses an independent drive machine to spray the adhesive. In order to further reduce the drive unit and reduce costs, the utility model proposes a laminating machine for polyurethane board processing. Utility Model Content
[0008] The purpose of the present utility model is to provide a laminator for processing polyurethane sheets in order to solve the problems raised in the above background technology.
[0009] To achieve the above-mentioned object, the present invention provides the following technical solution: a laminating machine for processing polyurethane sheets, comprising a frame, an outer wall of the frame being rotatably connected to a conveyor belt, a sheet being arranged above the conveyor belt, and a transmission mechanism being arranged on the frame and the conveyor belt;
[0010] The transmission mechanism includes a transmission unit and a guide unit;
[0011] The transmission unit is used to provide power for the reciprocating movement of the nozzle;
[0012] The guide unit is used to provide guidance for the reciprocating movement of the spray head.
[0013] As a further solution of the present invention: the transmission unit includes a transmission rod, a rotating wheel, a first gear, a second gear, and a transmission belt;
[0014] The transmission rod is eccentrically connected to the end of the shaft of the conveyor belt, and the transmission rod is used to synchronously drive the rotating wheel to rotate;
[0015] The rotating wheel is rotatably connected to the outer wall of the frame, and the rotating wheel is used to synchronously drive the first gear to rotate;
[0016] The first gear is fixed to the end of the shaft of the rotating wheel, and the first gear is used to drive the second gear to rotate;
[0017] The second gear is rotatably connected to the inner wall of the frame, and the second gear is used to drive the transmission belt;
[0018] One end of the transmission belt is sleeved and meshed with an outer wall of one end of the second gear and extends to the outside of the frame. The transmission belt is used for synchronously driving the push block to rotate circumferentially.
[0019] As a further solution of the present invention: the guide unit includes a nozzle, a positioning block, and a push block;
[0020] The push block is fixed on the inner side of the transmission belt, and is used to synchronously push the positioning block to move axially;
[0021] The positioning block is slidably mounted inside the frame, and is used to synchronously drive the nozzle to move axially;
[0022] The spray head is fixed on the end of the positioning block, and is used for spraying adhesive on the upper surface of the conveyor belt.
[0023] As a further solution of the present invention: the outer wall of the positioning block is in a rectangular shape as a whole, and the inner wall of the frame is formed with a sliding groove for the axial movement of the positioning block.
[0024] As a further solution of the present invention: the positioning block and the nozzle are fixedly connected by a cylindrical shaft, the inner side of one end of the push block is rotatably connected to the cylindrical shaft between the nozzle and the positioning block, and the rotation axis of the push block is at the same height as the axis of the second gear.
[0025] As a further solution of the present invention: the outer wall of the first gear is meshed with the outer wall of the second gear, and a rotation groove for the first gear and the second gear to rotate is provided inside the frame.
[0026] As a further solution of the present invention: the two ends of the transmission rod are eccentrically connected to the shaft end of the conveyor belt and the outer wall of the rotating wheel, and the two ends of the transmission rod are at a distance system from the shaft axis of the conveyor belt and the shaft axis of the rotating wheel. One end of the shaft of the conveyor belt is connected to a driving motor through a rotating shaft and a coupling.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] By setting up a transmission mechanism, when the conveyor belt is driven by the driving motor to transport the plate, the movable conveyor belt shaft can synchronously drive one end of the transmission rod to rotate, thereby transmitting the rotational force to the transmission belt, so that the transmission belt drives the nozzle to move back and forth, and sprays the plate under the nozzle, reducing the driving unit that drives the nozzle to move back and forth, achieving the purpose of synchronously spraying the plate back and forth during the plate transportation process, and further reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural diagram of the utility model;
[0030] Figure 2 This is a schematic diagram of the installation structure of the transmission rod of the utility model;
[0031] Figure 3 It is a structural schematic diagram of the transmission mechanism of the present utility model.
[0032] In the figure: 1. frame; 2. conveyor belt; 3. plate; 4. transmission mechanism; 401. transmission rod; 402. rotating wheel; 403. first gear; 404. second gear; 405. transmission belt; 406. nozzle; 407. positioning block; 408. push block; 5. pressing machine. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figure 1-Figure 3 In an embodiment of the present invention, a laminator for processing polyurethane sheets comprises a frame 1, an outer wall of the frame 1 is rotatably connected to a conveyor belt 2, a sheet 3 is arranged above the conveyor belt 2, and a transmission mechanism 4 is arranged on the frame 1 and the conveyor belt 2;
[0035] The transmission mechanism 4 includes a transmission unit and a guide unit;
[0036] The transmission unit is used to provide power for the reciprocating movement of the spray head 406;
[0037] The guide unit is used to provide guidance for the reciprocating movement of the nozzle 406;
[0038] The transmission unit includes a transmission rod 401, a rotating wheel 402, a first gear 403, a second gear 404, and a transmission belt 405;
[0039] The transmission rod 401 is eccentrically connected to the end of the shaft of the conveyor belt 2, and the transmission rod 401 is used to synchronously drive the rotating wheel 402 to rotate;
[0040] The rotating wheel 402 is rotatably connected to the outer wall of the frame 1, and the rotating wheel 402 is used to synchronously drive the first gear 403 to rotate;
[0041] The first gear 403 is fixed to the end of the shaft of the rotating wheel 402, and the first gear 403 is used to drive the second gear 404 to rotate;
[0042] The second gear 404 is rotatably connected to the inner wall of the frame 1, and the second gear 404 is used to drive the transmission belt 405;
[0043] One end of the transmission belt 405 is sleeved and meshed with the outer wall of one end of the second gear 404 and extends to the outside of the frame 1. The transmission belt 405 is used to synchronously drive the push block 408 to rotate circumferentially;
[0044] The guide unit includes a nozzle 406, a positioning block 407, and a push block 408;
[0045] The push block 408 is fixed on the inner side of the transmission belt 405 and is used to synchronously push the positioning block 407 to move axially;
[0046] The positioning block 407 is slidably mounted inside the frame 1 and is used to synchronously drive the nozzle 406 to move axially;
[0047] The nozzle 406 is fixed at the end of the positioning block 407 , and the nozzle 406 is used to spray adhesive onto the upper surface of the conveyor belt 2 .
[0048] In this embodiment: It should be supplemented that: the conveyor belt 2 is located at the front end of the feeding port of the laminating machine 5, and another conveying component for conveying the gauze is provided above the conveyor belt 2;
[0049] When using this device, the driving motor connected to the shaft of the conveyor belt 2 is started to drive the conveyor belt 2, and the driven conveyor belt 2 drives the transmission rod 401 connected to the eccentric rotation of the shaft end to rotate circumferentially synchronously, and the runner 402 connected to the eccentric rotation of the other end of the transmission rod 401 will also be driven synchronously, and the runner 402 will synchronously drive the first gear 403 to rotate, and the rotating first gear 403 will give the second gear 404 a rotating force, and the second gear 404 that is rotated by the force will synchronously drive the transmission belt 405 to transmit, so that the push block 408 fixed on the inner side of the transmission belt 405 moves with the transmission of the transmission belt 405, and the moving push block 408 pushes the positioning block 407 to move axially along the inner side of the transmission belt 405, so that the positioning block 407 The nozzle 406 with a fixed end moves synchronously to spray the upper surface of the plate 3. When the push block 408 moves to the end of the transmission belt 405, the push block 408 rotates 180 degrees around the circumference of the second gear 404 as the midpoint and moves from the upper inner side of the transmission belt 405 to the lower inner side of the transmission belt 405, while the positioning block 407 and the nozzle 406 remain unchanged. Thereafter, the push block 408 continues to move under the action of the transmission belt 405 to drive the nozzle 406 and the positioning block 407 to move, thereby achieving the purpose of driving the nozzle 406 to move back and forth, thereby spraying the upper surface of the plate 3, further reducing the number of driving units, and achieving the purpose of reciprocating spraying on the upper surface of the plate 3 while the conveyor belt 2 is being transported;
[0050] It should be noted that after the spraying is completed on the upper surface of the plate 3, the gauze is bonded to the upper surface of the plate 3 and is synchronously transported to the inside of the pressing machine 5 through the conveyor belt 2, and the gauze and the plate 3 are pressed by the pressing machine 5 (it should be noted that the pressing principle of the pressing machine 5 adopts conventional equipment technology on the existing market, so it will not be elaborated here).
[0051] Please refer to Figure 1-Figure 3 The outer wall of the positioning block 407 is rectangular as a whole, and the inner wall of the frame 1 is formed with a slide groove for axial movement of the positioning block 407. The positioning block 407 is fixedly connected to the nozzle 406 by a cylindrical shaft rod, and the inner side of one end of the push block 408 is rotatably sleeved with the cylindrical shaft rod between the nozzle 406 and the positioning block 407. The rotation axis of the push block 408 is at the same height as the axis of the second gear 404. The outer wall of the first gear 403 is meshed with the outer wall of the second gear 404. The interior of the frame 1 is provided with a rotation groove for the first gear 403 and the second gear 404 to rotate. The two ends of the transmission rod 401 are eccentrically connected to the shaft end of the conveyor belt 2 and the outer wall of the runner 402, and the two ends of the transmission rod 401 are at a distance system from the shaft axis of the conveyor belt 2 and the shaft axis of the runner 402. One end of the shaft of the conveyor belt 2 is connected to a drive motor through a rotating shaft and a coupling.
[0052] In this embodiment: this structure can synchronously drive the push block 408 to move circumferentially under the drive of the transmission belt 405. Under the action of the rectangular positioning block 407, the push block 408 will not synchronously drive the positioning block 407 and the nozzle 406 to flip during the movement, thereby achieving the purpose of driving the nozzle 406 to move back and forth.
[0053] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A laminating machine for processing polyurethane sheets, comprising a frame (1), an outer wall of the frame (1) being rotatably connected to a conveyor belt (2), a sheet (3) being arranged above the conveyor belt (2), and characterized in that: A transmission mechanism (4) provided on the frame (1) and the conveyor belt (2); The transmission mechanism (4) comprises a transmission unit and a guide unit; The transmission unit is used to provide power for the reciprocating movement of the spray head (406); The guide unit is used to provide guidance for the reciprocating movement of the nozzle (406).
2. A laminator for processing polyurethane sheets according to claim 1, characterized in that: The transmission unit comprises a transmission rod (401), a rotating wheel (402), a first gear (403), a second gear (404), and a transmission belt (405); The transmission rod (401) is eccentrically connected to the shaft end of the conveyor belt (2), and the transmission rod (401) is used to synchronously drive the rotating wheel (402) to rotate; The rotating wheel (402) is rotatably connected to the outer wall of the frame (1), and the rotating wheel (402) is used to synchronously drive the first gear (403) to rotate; The first gear (403) is fixed to the end of the shaft of the rotating wheel (402), and the first gear (403) is used to drive the second gear (404) to rotate; The second gear (404) is rotatably connected to the inner wall of the frame (1), and the second gear (404) is used to drive the transmission belt (405); One end of the transmission belt (405) is sleeved and meshed with an outer wall of one end of the second gear (404) and extends to the outside of the frame (1). The transmission belt (405) is used to synchronously drive the push block (408) to rotate circumferentially.
3. A laminator for processing polyurethane sheets according to claim 2, characterized in that: The guide unit includes a nozzle (406), a positioning block (407), and a push block (408); The push block (408) is fixed on the inner side of the transmission belt (405), and the push block (408) is used to synchronously push the positioning block (407) to move axially; The positioning block (407) is slidably mounted inside the frame (1), and the positioning block (407) is used to synchronously drive the nozzle (406) to move axially; The nozzle (406) is fixed to the end of the positioning block (407), and the nozzle (406) is used to spray adhesive on the upper surface of the conveyor belt (2).
4. A laminator for processing polyurethane sheets according to claim 3, characterized in that: The outer wall of the positioning block (407) is in a rectangular shape as a whole, and the inner wall of the frame (1) is formed with a sliding groove for the axial movement of the positioning block (407).
5. The polyurethane sheet processing laminator according to claim 3, characterized in that: The positioning block (407) and the nozzle (406) are fixedly connected via a cylindrical shaft, and the inner side of one end of the push block (408) is rotatably sleeved with the cylindrical shaft between the nozzle (406) and the positioning block (407), and the rotation axis of the push block (408) is at the same height as the axis of the second gear (404).
6. A laminator for processing polyurethane sheets according to claim 2, characterized in that: The outer wall of the first gear (403) is meshed with the outer wall of the second gear (404), and a rotation groove for the first gear (403) and the second gear (404) to rotate is provided inside the frame (1).
7. A laminator for processing polyurethane sheets according to claim 2, characterized in that: The two ends of the transmission rod (401) are eccentrically connected to the ends of the shaft of the conveyor belt (2) and the outer wall of the rotating wheel (402), and the two ends of the transmission rod (401) are spaced a distance from the axis of the shaft of the conveyor belt (2) and the axis of the shaft of the rotating wheel (402). One end of the shaft of the conveyor belt (2) is connected to a driving motor via a rotating shaft and a coupling.