Ultrasonic imprinting forming device for mattress

Abstract

The utility model discloses a mattress ultrasonic coining forming device which comprises a support, the bottom of the front face of the support is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating rod, and one side of the outer surface of the rotating rod is fixedly connected with a first rotating disc. According to the mattress ultrasonic imprinting forming device, through the arrangement of a first rotating disc, a first hydraulic rod, a second rotating disc, a rubber cone and printing rollers, under the action of the first hydraulic rod, an adjusting plate drives the second rotating disc to be away from the first rotating disc, the printing rollers with different patterns and patterns are arranged on the rubber cone on the surface of the first rotating disc in a sleeving mode, and then the second rotating disc is reset; the two sets of opposite rubber cones support the two ends of the printing roller, the replacement efficiency is improved, the first motor drives the rotating rod to rotate, the first rotating disc drives the second rotating disc to rotate synchronously through the printing roller, the positions of the different printing rollers are adjusted, storage of the printing rollers of various different pattern styles is achieved, replacement can be conducted in time, and time and labor are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of embossing devices, in particular to an ultrasonic embossing and forming device for a mattress. Background Art

[0002] Ultrasonic embossing uses frequency broadband tracking technology to ensure that the output frequency of the ultrasonic generator is always consistent with the transducer frequency, thereby ensuring the quality of embossing and greatly extending the life of the ultrasonic generator and transducer device. It can achieve compounding and printing between multiple layers of fabrics. The ultrasonic embossing molding device requires a roller to squeeze the material and emboss the surface of the material through a pattern roller.

[0003] A search revealed Chinese patent publication (announcement) number CN215096521U, which discloses an ultrasonic automatic embossing machine comprising a machine body, a conveying mechanism mounted on the machine body for conveying a back fastener, a positioning seat mounted on the machine body for limiting the movement position of the back fastener conveyed by the conveying mechanism, and an embossing mechanism mounted on the machine body for ultrasonically embossing the back fastener on the positioning seat. This application can automatically feed the back fastener, improving the embossing efficiency of underwear back fasteners, and can also improve the positioning and feeding accuracy of the back fastener, reducing the embossing defect rate of the back fastener.

[0004] Although the above patent can automatically feed the material for embossing, in order to emboss different patterns on the mattress, the printing roller on the device needs to be replaced. However, when replacing the printing roller of the existing ultrasonic embossing molding device, the entire printing roller needs to be removed and replaced with a printing roller of a different style, which is relatively cumbersome. Therefore, it is necessary to design a mattress ultrasonic embossing molding device to solve the above problem. Utility Model Content

[0005] The main purpose of the utility model is to provide a mattress ultrasonic embossing device, which can effectively solve the problems in the background technology.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0007] A mattress ultrasonic embossing device comprises a bracket, wherein the bottom of the front side of the bracket is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a rotating rod, one side of the outer surface of the rotating rod is fixedly connected to a first turntable, the middle part of the inner bottom wall of the bracket is fixedly connected to a first hydraulic rod, the output end of the first hydraulic rod is fixedly connected to an adjustment plate; the middle part of the inner side surface of the adjustment plate is fixedly connected to a fixed rod, the outer surface of the fixed rod is rotatably connected to a second turntable, the edges of the outer surfaces of the first turntable and the second turntable are fixedly connected to a support rod, one end of the support rod is rotatably connected to a baffle, the outer surface of the baffle is fixedly connected to a rubber cone, and the outer surface of the rubber cone is movably connected to a printing roller.

[0008] In order to facilitate the support of the turntable, as a mattress ultrasonic embossing molding device of the present invention, the inner side surfaces of the bracket and the adjustment plate are rotatably connected to support wheels, and the support wheels are slidably connected to the first turntable and the second turntable.

[0009] In order to achieve the effect of enhancing the moving stability of the adjustment plate, as a mattress ultrasonic embossing molding device of the utility model, both sides of the inner bottom wall of the bracket are fixedly connected with guide rails, and both sides of the lower surface of the adjustment plate are provided with guide grooves.

[0010] In order to achieve the effect of facilitating the adjustment of the position of the vibration roller, as a mattress ultrasonic embossing molding device of the utility model, a second hydraulic rod is fixedly connected to the middle of the upper surface of the bracket, and the output end of the second hydraulic rod is fixedly connected to the support plate, and guide rods are fixedly connected to both sides of the upper surface of the support plate, and the guide rods are slidably connected to the bracket.

[0011] In order to achieve the effect of ultrasonic embossing, the utility model provides a mattress ultrasonic embossing forming device, in which ultrasonic generators are fixedly connected to both sides of the upper surface of the bracket, a transducer is fixedly connected to the upper surface of the support plate, and a vibration rod is fixedly connected to the lower surface of the transducer.

[0012] In order to achieve the effect of facilitating embossing, as a mattress ultrasonic embossing molding device of the present invention, one end of the vibration rod is fixedly connected to a support seat, and the inner side surface of the support seat is rotatably connected to a vibration roller.

[0013] In order to facilitate the transportation of mattresses, as a mattress ultrasonic embossing molding device of the present invention, both sides of the front side of the bracket are fixedly connected to the second motor, and the output end of the second motor is fixedly connected to the conveying roller.

[0014] In order to achieve the effect of facilitating the pressing of the mattress, the utility model provides a mattress ultrasonic embossing molding device. A slide groove is provided on the inner wall of the bracket, a spring is fixedly connected to the inner top wall of the slide groove, one end of the spring is fixedly connected to a slider, the slider is slidably connected to the slide groove, and the inner side surface of the slider is rotatably connected to a pressure roller.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In the utility model, through the arrangement of the first turntable, the first hydraulic rod, the second turntable, the rubber cone and the printing roller, under the action of the first hydraulic rod, the adjustment plate drives the second turntable away from the first turntable, and a plurality of printing rollers with different patterns and designs are sleeved on the rubber cone on the surface of the first turntable, and then the second turntable is reset. The two sets of opposite rubber cones support the two ends of the printing roller, thereby improving the efficiency of replacement and fixing printing rollers of different diameters within a certain range. The first motor drives the rotating rod to rotate, so that the first turntable drives the second turntable to rotate synchronously through the printing roller, and the positions of different printing rollers are adjusted, thereby realizing the storage of printing rollers with a variety of different patterns and styles, and enabling timely replacement, saving time and effort.

[0017] 2. In the utility model, through the arrangement of the second hydraulic rod, the ultrasonic generator, the transducer and the vibration roller, the output end of the second hydraulic rod is extended and retracted, the support plate is controlled to move up and down, and the height of the vibration roller is adjusted, so that the device can be used to emboss mattresses of different thicknesses within a certain range. The ultrasonic generator generates high-frequency and small-amplitude vibrations, which are converted into mechanical vibration energy through the transducer and then transmitted to the vibration roller through the vibration rod. When the mattress is conveyed from the surface of the printing roller, the pattern and design on the surface of the printing roller are transmitted to the mattress along with the vibration, thereby realizing the embossing and forming of the mattress, which is fast and energy-saving, and there is no spark during the processing, thereby improving the safety and quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model;

[0019] Figure 2 This is a side structural diagram of an embodiment of the present utility model;

[0020] Figure 3 This is a schematic diagram of the structure of a printing roller according to an embodiment of the present utility model;

[0021] Figure 4 This is a schematic structural diagram of a vibrating roller according to an embodiment of the present utility model;

[0022] Figure 5 This is a schematic diagram of the pressure roller structure of an embodiment of the present utility model.

[0023] In the figure: 1. bracket; 2. first motor; 3. rotating rod; 4. first turntable; 5. first hydraulic rod; 6. adjusting plate; 7. fixing rod; 8. second turntable; 9. supporting rod; 10. baffle; 11. rubber cone; 12. printing roller; 13. supporting roller; 14. guide rail; 15. guide groove; 16. second hydraulic rod; 17. supporting plate; 18. guide rod; 19. ultrasonic generator; 20. transducer; 21. vibrating rod; 22. supporting seat; 23. vibrating roller; 24. second motor; 25. conveying roller; 26. slide groove; 27. spring; 28. slider; 29. ​​pressure roller. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example

[0026] like Figure 1-5 As shown, a mattress ultrasonic embossing molding device includes a bracket 1, a first motor 2 is fixedly connected to the bottom of the front side of the bracket 1, the output end of the first motor 2 is fixedly connected to a rotating rod 3, one side of the outer surface of the rotating rod 3 is fixedly connected to a first turntable 4, a first hydraulic rod 5 is fixedly connected to the middle of the inner bottom wall of the bracket 1, and the output end of the first hydraulic rod 5 is fixedly connected to an adjusting plate 6; a fixed rod 7 is fixedly connected to the middle of the inner side surface of the adjusting plate 6, the outer surface of the fixed rod 7 is rotatably connected to a second turntable 8, the edges of the outer surfaces of the first turntable 4 and the second turntable 8 are fixedly connected to a support rod 9, one end of the support rod 9 is rotatably connected to a baffle 10, the outer surface of the baffle 10 is fixedly connected to a rubber cone 11, and the outer surface of the rubber cone 11 is movably connected to a printing roller 12.

[0027] During specific use, through the arrangement of the first motor 2, the first turntable 4, the first hydraulic rod 5, the second turntable 8, the baffle 10, the rubber cone 11 and the printing roller 12, the fixing rod 7 is fixed to the outer surface of the adjusting plate 6 to support the second turntable 8 so that it can rotate stably. The second turntable 8 has the same surface structure as the first turntable 4. Under the action of the output end of the first hydraulic rod 5, the adjusting plate 6 drives the second turntable 8 away from the first turntable 4, and the printing rollers 12 with multiple different patterns and designs are respectively sleeved on the rubber cone 11 on the surface of the first turntable 4, and then the second turntable 8 is reset. The two sets of opposite rubber cones 11 support the two ends of the printing roller 12, making the installation and disassembly of the printing roller 12 more convenient and improving In order to improve the efficiency of replacement, the rubber cone 11 is made of rubber material and has a conical structure. It can fix printing rollers 12 of different diameters within a certain range, expanding the scope of use of the device. The baffle 10 supports the rubber cone 11 while rotating and connecting to one end of the support rod 9 to ensure the rotation of the printing roller 12, so that the patterns and patterns on its surface can be completely embossed. When the mattress needs to be replaced with different patterns and designs, the first motor 2 drives the rotating rod 3 to rotate, so that the first turntable 4 on its outer surface drives the second turntable 8 to rotate synchronously through the printing roller 12, and adjusts the positions of different printing rollers 12, thereby realizing the storage of printing rollers 12 with a variety of different patterns and styles, which can be replaced in time, saving time and effort.

[0028] In this embodiment, the inner side surfaces of the bracket 1 and the adjustment plate 6 are both rotatably connected to supporting wheels 13 , and the supporting wheels 13 are slidably connected to the first turntable 4 and the second turntable 8 .

[0029] During specific use, through the setting of the supporting wheels 13, multiple supporting wheels 13 are respectively rotatably connected to the inner side surfaces of the bracket 1 and the adjustment plate 6, contacting the first turntable 4 and the second turntable 8, and providing limited support for the two, thereby improving the reliability of the two during rotation adjustment, strengthening their supporting strength, and increasing stability during use.

[0030] In this embodiment, guide rails 14 are fixedly connected to both sides of the inner bottom wall of the bracket 1 , and guide grooves 15 are formed on both sides of the lower surface of the adjustment plate 6 .

[0031] During specific use, through the setting of the guide rail 14 and the guide groove 15, when the adjustment plate 6 moves under the action of the first hydraulic rod 5, it slides on the outer surface of the guide rail 14 through the guide groove 15, thereby increasing the stability and movement flexibility of the adjustment plate 6 during use.

[0032] In this embodiment, a second hydraulic rod 16 is fixedly connected to the middle of the upper surface of the bracket 1, and the output end of the second hydraulic rod 16 is fixedly connected to a support plate 17. Guide rods 18 are fixedly connected to both sides of the upper surface of the support plate 17, and the guide rods 18 are slidably connected to the bracket 1.

[0033] During specific use, by setting the second hydraulic rod 16, the output end of the second hydraulic rod 16 is extended and retracted, which can control the support plate 17 to move up and down, and adjust the height of the vibration roller 23, so that the device can be used to imprint mattresses of different thicknesses within a certain range, thereby expanding the scope of use of the device. The guide rod 18 moves with the movement of the support plate 17, and can guide and limit the support plate 17, making its movement more stable and avoiding deviation.

[0034] In this embodiment, ultrasonic generators 19 are fixedly connected to both sides of the upper surface of the bracket 1 , a transducer 20 is fixedly connected to the upper surface of the support plate 17 , and a vibration rod 21 is fixedly connected to the lower surface of the transducer 20 .

[0035] During specific use, through the setting of the ultrasonic generator 19 and the transducer 20, the ultrasonic generator 19 generates high-frequency and small-amplitude vibrations, which are converted into mechanical vibration energy through the transducer 20, and then transmitted to the vibration roller 23 through the vibration rod 21. When the mattress is transported from the surface of the printing roller 12, the patterns and designs on the surface of the printing roller 12 are transmitted to the mattress along with the vibration, thereby realizing the embossing of the mattress.

[0036] In this embodiment, one end of the vibration rod 21 is fixedly connected to a support base 22 , and an inner side surface of the support base 22 is rotatably connected to a vibration roller 23 .

[0037] During specific use, through the setting of the vibration roller 23, the support seat 22 is used to support the vibration roller 23. The vibration roller 23 can transmit the patterns and designs on the printing roller 12 to the mattress along with the vibration, thereby realizing ultrasonic embossing of the mattress. It is fast and energy-saving, and there is no spark during the processing, thereby improving the safety and quality of the product.

[0038] In this embodiment, both sides of the front surface of the bracket 1 are fixedly connected to the second motor 24 , and the output end of the second motor 24 is fixedly connected to the conveying roller 25 .

[0039] During specific use, through the setting of the conveying roller 25, the second motor 24 drives the conveying roller 25 to rotate, and cooperates with the pressing roller 29 to convey the mattress, so that the mattress can be embossed and formed during the conveying process, thereby improving work efficiency.

[0040] In this embodiment, a slide groove 26 is provided on the inner wall of the bracket 1, and a spring 27 is fixedly connected to the inner top wall of the slide groove 26. One end of the spring 27 is fixedly connected to a slider 28. The slider 28 is slidingly connected to the slide groove 26, and the inner side surface of the slider 28 is rotatably connected to a pressure roller 29.

[0041] During specific use, through the setting of the pressure roller 29, the slider 28 is slidably connected to the inside of the slide groove 26. Under the elastic action of the spring 27, the slider 28 moves downward, so that the pressure roller 29 applies rolling force to the conveyed mattress, making the mattress conveying more stable. It can be used for mattresses of different thicknesses within a certain range, increasing the applicability of the device.

[0042] Working principle: During use, the output end of the first hydraulic rod 5 is extended, so that the adjustment plate 6 drives the second turntable 8 away from the first turntable 4, and multiple printing rollers 12 with different patterns and designs are respectively placed on the rubber cones 11 on the surface of the first turntable 4. Then the second turntable 8 is reset. Two sets of opposite rubber cones 11 support the two ends of the printing roller 12. The second motor 24 drives the conveying roller 25 to rotate, and cooperates with the pressure roller 29 to convey the mattress. The output end of the second hydraulic rod 16 is extended to control the support plate 17 to move up and down, so that the vibration roller 23 contacts the mattress, and the ultrasonic generator 19 generates high-frequency The vibrations are converted into mechanical vibration energy by the transducer 20 and then transmitted to the vibration roller 23 through the vibration rod 21. When the mattress is transported from the surface of the printing roller 12, the patterns and designs on the surface of the printing roller 12 are transmitted to the mattress along with the vibration, thereby realizing the embossing of the mattress. When the mattress needs to be replaced with different patterns and designs, the first motor 2 drives the rotating rod 3 to rotate, so that the first turntable 4 on its outer surface drives the second turntable 8 to rotate synchronously through the printing roller 12, thereby adjusting the positions of different printing rollers 12, thereby realizing the storage of printing rollers 12 with various patterns and styles, and enabling timely replacement, saving time and effort.

[0043] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A mattress ultrasonic embossing device, comprising a bracket (1), characterized in that: A first motor (2) is fixedly connected to the bottom of the front face of the bracket (1); an output end of the first motor (2) is fixedly connected to a rotating rod (3); a first rotary disk (4) is fixedly connected to one side of the outer surface of the rotating rod (3); a first hydraulic rod (5) is fixedly connected to the middle of the inner bottom wall of the bracket (1); and an output end of the first hydraulic rod (5) is fixedly connected to an adjustment plate (6); A fixing rod (7) is fixedly connected to the middle of the inner side surface of the adjustment plate (6); the outer surface of the fixing rod (7) is rotatably connected to the second turntable (8); the edges of the outer surfaces of the first turntable (4) and the second turntable (8) are fixedly connected to a support rod (9); one end of the support rod (9) is rotatably connected to a baffle (10); the outer surface of the baffle (10) is fixedly connected to a rubber cone (11); the outer surface of the rubber cone (11) is movably connected to a printing roller (12).

2. The mattress ultrasonic embossing device according to claim 1, characterized in that: The inner side surfaces of the bracket (1) and the adjustment plate (6) are both rotatably connected to a supporting wheel (13), and the supporting wheel (13) is slidably connected to the first rotating disk (4) and the second rotating disk (8).

3. The mattress ultrasonic embossing device according to claim 1, characterized in that: Guide rails (14) are fixedly connected to both sides of the inner bottom wall of the bracket (1), and guide grooves (15) are provided on both sides of the lower surface of the adjustment plate (6).

4. The mattress ultrasonic embossing device according to claim 1, characterized in that: A second hydraulic rod (16) is fixedly connected to the middle of the upper surface of the bracket (1), an output end of the second hydraulic rod (16) is fixedly connected to a support plate (17), and both sides of the upper surface of the support plate (17) are fixedly connected to guide rods (18), and the guide rods (18) are slidably connected to the bracket (1).

5. The mattress ultrasonic embossing device according to claim 4, characterized in that: Ultrasonic wave generators (19) are fixedly connected to both sides of the upper surface of the bracket (1), a transducer (20) is fixedly connected to the upper surface of the support plate (17), and a vibration rod (21) is fixedly connected to the lower surface of the transducer (20).

6. The mattress ultrasonic embossing device according to claim 5, characterized in that: One end of the vibration rod (21) is fixedly connected to a support seat (22), and the inner side surface of the support seat (22) is rotatably connected to a vibration roller (23).

7. The mattress ultrasonic embossing device according to claim 1, characterized in that: Both sides of the front side of the bracket (1) are fixedly connected to a second motor (24), and the output end of the second motor (24) is fixedly connected to a conveying roller (25).

8. The mattress ultrasonic embossing device according to claim 1, characterized in that: The inner wall of the bracket (1) is provided with a slide groove (26), the inner top wall of the slide groove (26) is fixedly connected to a spring (27), one end of the spring (27) is fixedly connected to a slider (28), the slider (28) is slidably connected to the slide groove (26), and the inner side surface of the slider (28) is rotatably connected to a pressure roller (29).

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