Heavy truck battery replacement battery pack fixing structure
By installing a positioning device and a locking mechanism on the heavy truck, the problem of unstable connection of the battery box during the battery replacement process is solved, the battery box is stably installed and accurately positioned, and the reliability of the replacement process is ensured.
Patent Information
- Application Number
- CN202422713589.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-07
AI Technical Summary
When replacing batteries in existing heavy trucks, the external connections of the battery box are unstable, which can easily lead to problems such as inaccurate positioning and loose fixation.
The positioning device and locking mechanism on the chassis frame include components such as positioning columns, pneumatic blocks, pneumatic locking pins, positioning panels and fixed plugs. The positioning device is used to calibrate and fix the battery box, and the locking mechanism is used for stable installation.
The battery box is stably and firmly installed on the heavy truck, ensuring the position accuracy and connection reliability during the replacement process.
Smart Images

Figure CN223355380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery replacement for heavy trucks, and in particular to a fixing structure for a battery replacement battery pack for heavy trucks. Background Art
[0002] A battery-swap heavy-duty truck is a pure electric truck that relies entirely on batteries and electric motors for power and does not require the use of other energy or fuel.
[0003] At present, electric heavy-duty trucks need to go to designated heavy-duty truck battery swap stations for battery replacement. The interior of the battery swap station is equipped with multiple replaceable battery boxes and the lifting equipment required for replacement. The battery is lifted and replaced with the lifting equipment. A positioning column is provided on the top of the heavy-duty truck, and the positioning column is used to calibrate the hanging installation position of the battery box. The positioning column is provided with a pneumatic block. After the installation is completed, the pneumatic block will pop out a pneumatic locking pin to fix the battery. Since the positioning column and the pneumatic locking pin fix the battery box internally, the battery box must rely on the bottom for overall support, which can easily make the external connection of the battery box unstable. For this purpose, a heavy-duty truck battery pack fixing structure is provided. Utility Model Content
[0004] The purpose of the present utility model is to provide a heavy truck battery replacement battery pack fixing structure to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions: a heavy truck battery pack fixing structure, comprising a chassis frame, a battery box is provided on the top of the chassis frame, and further comprising:
[0006] A locking mechanism is provided at the connection between the chassis frame and the battery box, and includes a positioning column, a pneumatic block, and a pneumatic locking pin, wherein a plurality of pneumatic blocks are provided on the outer walls of the plurality of positioning columns;
[0007] A positioning device, which is arranged at the top edge of the chassis frame and is used to fix the position of the battery box;
[0008] A locking mechanism is provided on the outer wall of the battery box and is used to fix the position of the battery box.
[0009] Preferably, a connection plate is provided at the middle of the top end of the chassis frame, and a connection socket is provided at the top end of the connection plate.
[0010] Preferably, the plurality of pneumatic locking pins are arranged on the outer walls of the plurality of positioning columns and are located at an end away from the pneumatic block, and a chamfered block is provided at the top end of the positioning column.
[0011] Preferably, the positioning device includes a positioning plate and a positioning pin, the positioning plate is arranged at the top edge of the chassis frame, and the positioning pin is arranged at the top of the chassis frame and is located at one end close to the positioning plate.
[0012] Preferably, a positioning hole is provided on the bottom edge of the battery box, and the inner wall of the positioning hole is sleeved with the outer wall of the positioning pin.
[0013] Preferably, the blocking mechanism includes a fixed plug and a connecting rod, a plurality of the fixed plugs are arranged on one end of the plurality of connecting rods close to the battery box, and a plurality of fixing holes are horizontally symmetrically provided on the outer wall of the battery box.
[0014] Preferably, the outer walls of the plurality of connecting rods pass through the positioning enclosure and are interspersed with the plurality of fixing holes, and a plurality of rotating handles are provided at one end of the plurality of connecting rods away from the battery box.
[0015] The technical effects and advantages of this utility model are:
[0016] The utility model utilizes a positioning component and a fixing component provided on the top edge of the chassis frame. When the battery box is installed on the chassis frame, the position of the battery box can be corrected with the help of the positioning enclosure. At the same time, when the installation is completed, its positioning pin is sleeved on the top of the battery box and cooperates with the positioning enclosure to support and position it. Then the operator can use the fixing plug to insert the fixing hole and rotate it to make the fixing plug block block the connection between the battery box and the positioning enclosure, so that the battery box can be stably and firmly installed on the top of the chassis frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0018] Figure 2 It is a front view of the main structure of the utility model.
[0019] Figure 3 It is a side sectional view of the main structure of the utility model.
[0020] Figure 4 It is a top sectional view of the main structure of the utility model.
[0021] Figure 5 It is a front sectional view of the main structure of the utility model.
[0022] Figure 6 It is a partial view of the main structure of the utility model.
[0023] In the figure: 1. Chassis frame; 101. Connecting socket; 102. Connecting plate; 103. Battery box; 2. Positioning column; 201. Pneumatic block; 202. Pneumatic locking pin; 203. Chamfering block; 3. Positioning panel; 301. Positioning pin; 302. Positioning hole; 4. Fixing plug; 401. Fixing hole; 402. Connecting rod; 403. Rotating handle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] The utility model provides Figure 1-6 The chassis frame 1 shown in FIG. 1 has a battery box 103 disposed on the top of the chassis frame 1 and further includes
[0026] The locking mechanism is provided at the connection between the chassis frame 1 and the battery box 103. The locking mechanism includes a positioning column 2, a pneumatic block 201 and a pneumatic locking pin 202. A plurality of pneumatic blocks 201 are provided on the outer walls of the plurality of positioning columns 2.
[0027] A positioning device is provided at the top edge of the chassis frame 1 and is used to fix the position of the battery box 103;
[0028] The locking mechanism is arranged on the outer wall of the battery box 103 and is used to fix the position of the battery box 103 .
[0029] It should be noted that when installing the battery box 103, the middle of the bottom needs to be aligned with the connecting socket 101 at the top of the chassis frame 1, and the battery needs to be lifted up using the lifting equipment of the battery swap station to replace the new battery box 103. When replacing, the bottom end of the battery box 103 needs to be positioned on the inner wall of the positioning panel 3, and stable installation can be achieved under the positioning of the positioning column 2. The pneumatic block 201 of the positioning column 2 will eject the pneumatic locking pin 202 through the bottom end of the battery box 103 to achieve fixation.
[0030] Specifically, a connecting plate 102 is provided in the middle of the top of the chassis frame 1, a connecting socket 101 is provided at the top of the connecting plate 102, a plurality of pneumatic locking pins 202 are provided on the outer walls of a plurality of positioning columns 2 and are located at one end away from the pneumatic block 201, and a chamfered block 203 is provided at the top of the positioning column 2.
[0031] It should be noted that the connecting plate 102 and the connecting socket 101 are the battery connecting holes of the heavy truck. A connecting socket is provided at the bottom end of the battery box 103. When the battery box 103 is dropped for installation, it is necessary to electrically connect the socket end of the battery box 103 to the connecting socket 101. The chamfered block 203 of the positioning column 2 can calibrate the bottom position of the battery box 103 when the battery box 103 falls. At the same time, when the battery box 103 is calibrated and installed, the pneumatic block 201 of the positioning column 2 will eject the pneumatic locking pin 202 to fix the position of the battery box 103.
[0032] Specifically, the positioning device includes a positioning plate 3 and a positioning pin 301. The positioning plate 3 is arranged at the top edge of the chassis frame 1. The positioning pin 301 is arranged at the top of the chassis frame 1 and is located at one end close to the positioning plate 3. A positioning hole 302 is provided at the bottom edge of the battery box 103. The inner wall of the positioning hole 302 is socketed with the outer wall of the positioning pin 301.
[0033] It should be noted that the positioning panel 3 is set at the top edge of the chassis frame 1. When the battery box 103 is installed, the positioning panel 3 can locate the falling point of the battery box 103, and can also limit the installation position of the battery box 103. When the battery box 103 is positioned by the positioning panel 3, the positioning hole 302 at the bottom end of the battery box 103 will be mounted on the outer wall of the positioning pin 301. After the installation is completed, the positioning panel 3 can firmly support the bottom end of the battery box 103.
[0034] Specifically, the blocking mechanism includes a fixed plug 4 and a connecting rod 402. Multiple fixed plugs 4 are arranged at one end of the multiple connecting rods 402 close to the battery box 103. The outer wall of the battery box 103 is horizontally symmetrically provided with multiple fixing holes 401. The outer walls of the multiple connecting rods 402 pass through the positioning panel 3 and are interspersed with the multiple fixing holes 401. Multiple rotating handles 403 are provided at one end of the multiple connecting rods 402 away from the battery box 103.
[0035] It should be noted that circular holes are symmetrically provided on the outer wall of the positioning enclosure 3, and the size of the circular holes is equal to the shape and size of the fixing holes 401. When the battery box 103 is positioned and installed, the positions of the circular holes and the fixing holes 401 correspond to each other. At this time, the fixing plug 4 is passed through the circular hole and the fixing hole 401, and then the operator manually turns the rotating handle 403. The rotating handle 403 drives the fixing plug 4 to rotate ninety degrees through the connecting rod 402. After the end, the fixing plug 4 and the fixing hole 401 will be blocked with each other, so that the fixing plug 4 is fixed on the inner wall of the battery box 103, so that the position between the fixed battery box 103 and the positioning enclosure 3 is fixed.
[0036] Working principle of this utility model:
[0037] The specific operation is that when replacing the battery, the lifting device will lift the new battery box 103, align the middle of the bottom end of the battery box 103 with the connecting socket 101 and drop it for installation. During the falling process, the bottom end of the battery box 103 will be positioned under the guidance of the positioning panel 3 and the positioning column 2, and then slowly dropped to be installed on the top of the chassis frame 1. At the same time, the positioning hole 302 at the bottom end of the battery box 103 will be fitted with the positioning pin 301. Then the operator will insert the fixing block 4 into the fixing hole 401, and the pneumatic block 201 will eject the pneumatic locking pin 202 to lock the position of the battery box 103. Then turn the rotating handle 403, and the rotating handle 403 rotates the rotating handle 403 through the connecting rod 402. At this time, the fixed plug 4 will form a seal with the fixing hole 401, locking the connection between the battery box 103 and the positioning panel 3. During the installation of the battery box 103, this design can use the positioning panel 3 and the positioning column 2 to quickly calibrate and position it. At the same time, after the installation is completed, the positioning panel 3 and the positioning column 2 can also support the bottom position of the battery box 103. The connection position of the battery box 103 is firmly installed through the cooperation of the positioning panel 3 and the fixed plug 4.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A heavy truck battery pack fixing structure, comprising a chassis frame (1), a battery box (103) being provided at the top of the chassis frame (1), characterized in that: Also includes: A locking mechanism, the locking mechanism being arranged at the connection between the chassis frame (1) and the battery box (103), the locking mechanism comprising a positioning column (2), a pneumatic block (201) and a pneumatic locking pin (202), wherein a plurality of the pneumatic blocks (201) are arranged on the outer walls of a plurality of positioning columns (2); A positioning device, the positioning device being arranged on the top edge of the chassis frame (1), and the positioning device being used to fix the position of the battery box (103); A blocking mechanism is provided on the outer wall of the battery box (103), and is used to fix the position of the battery box (103).
2. A heavy truck battery pack fixing structure according to claim 1, characterized in that: A connection disk (102) is provided at the middle of the top end of the chassis frame (1), and a connection socket (101) is provided at the top end of the connection disk (102).
3. A heavy truck battery pack fixing structure according to claim 1, characterized in that: The plurality of pneumatic locking pins (202) are arranged on the outer walls of the plurality of positioning columns (2) and are located at an end away from the pneumatic block (201), and a chamfer block (203) is provided at the top end of the positioning column (2).
4. A heavy truck battery replacement battery pack fixing structure according to claim 1, characterized in that: The positioning device comprises a positioning panel (3) and a positioning pin (301), wherein the positioning panel (3) is arranged at the top edge of the chassis frame (1), and the positioning pin (301) is arranged at the top of the chassis frame (1) and is located at one end close to the positioning panel (3).
5. A heavy truck battery pack fixing structure according to claim 4, characterized in that: A positioning hole (302) is provided at the bottom edge of the battery box (103), and the inner wall of the positioning hole (302) is sleeved with the outer wall of the positioning pin (301).
6. A heavy truck battery pack fixing structure according to claim 1, characterized in that: The blocking mechanism comprises a fixed plug (4) and a connecting rod (402), wherein a plurality of the fixed plugs (4) are arranged at one end of a plurality of connecting rods (402) close to the battery box (103), and a plurality of fixing holes (401) are horizontally symmetrically arranged on the outer wall of the battery box (103).
7. A heavy truck battery pack fixing structure according to claim 6, characterized in that: The outer walls of the plurality of connecting rods (402) penetrate the positioning enclosure (3) and are interspersed with the plurality of fixing holes (401). The ends of the plurality of connecting rods (402) away from the battery box (103) are provided with a plurality of rotating handles (403).