Self-balancing blast furnace charging skip and blast furnace material transportation system
The design of the load-bearing and traction mechanisms of the self-balancing blast furnace charge car solves the problem of the blast furnace charge car shaking during the handover process of the main and auxiliary tracks, realizes the smooth transportation of the car body, and improves safety and stability.
Patent Information
- Application Number
- CN202422410022.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing blast furnace charge cars are prone to bumps during transportation due to errors in the docking of the main and auxiliary tracks, posing a safety hazard. In addition, the long maintenance cycle makes it difficult to detect problems.
A self-balancing blast furnace charge car is designed, which adopts the coordination of the load-bearing wheels and axles in the load-bearing mechanism, reduces the shaking of the car body by the swing of the second axle, and tows the car body through the traction beam and traction head to achieve force balance of the car body, solve the technical problems of the main and auxiliary tracks, realize technical problems, and solve the technical problems existing in the existing technology.
It effectively reduces the shaking of the car body during the handover of the main and auxiliary tracks, prevents the car body from tipping over, and improves the safety and stability during transportation.
Smart Images

Figure CN223355584U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of material transportation of iron-making blast furnaces, and more specifically, relates to a self-balancing blast furnace charge car. The utility model also relates to a blast furnace material transportation system. Background Art
[0002] The charge car winch pulls two loading cars, each traveling on the ironmaking facility's inclined bridge track. The two cars move in opposite directions, with the loaded charge car ascending and the empty one descending. To enable automatic unloading when the ascending charge car reaches the top of the inclined bridge, the charge car track at the top of the bridge is designed as a curved track, known as the main curved track. An auxiliary curved track, wider in gauge than the main curved track, is installed outside the main curved track to enable the charge car to tip over. As the front wheels of the charge car advance along the main curved track, the rear wheels transition onto the auxiliary curved track and continue ascending, gradually lifting the rear of the charge car. When the front wheels reach the end of the main curved track, the charge car tips over, automatically unloading the charge into the receiving hopper on the furnace roof.
[0003] When the winch reverses, the empty car that has unloaded the materials will automatically move down from the auxiliary curved track due to its own weight, and at the same time, another car loaded with materials will move up along the track on the other side of the inclined bridge. The loading operation is repeated in this way.
[0004] However, with the continuous expansion of blast furnaces, the corresponding volume of the charge car is also constantly increasing. The fully loaded charge car is very heavy, and the rear wheels need to be on the auxiliary track when the charge car reaches the furnace top to unload. The charge car runs on the inclined bridge track for a long time, and there are inevitable differences in the planes of the main and auxiliary tracks. The maintenance cycle is long and not easy to find. The front and rear wheels of the existing charge car are all fixedly connected to the car body, which may cause bumps when the rear wheels are on the auxiliary track. There are safety hazards and it is urgent to improve. Utility Model Content
[0005] The purpose of the utility model is to provide a self-balancing blast furnace skip to solve the technical problem that the existing skip is prone to bumps during transportation.
[0006] To achieve the above object, the technical solution adopted by the present invention is to provide a self-balancing blast furnace skip, comprising:
[0007] The car body is used to hold the blast furnace ironmaking materials;
[0008] The supporting mechanism includes a front load-bearing wheel, a first wheel axle, a rear load-bearing wheel, and a second wheel axle, wherein both ends of the first wheel axle are rotatably locked axially at the front end of the bottom of the vehicle body, and the rotation axis of the first wheel axle is perpendicular to the travel direction of the vehicle body, the number of the front load-bearing wheel and the number of the rear load-bearing wheel are both two, the two front load-bearing wheels are respectively provided at both ends of the first wheel axle, and the two rear load-bearing wheels are respectively provided at both ends of the second wheel axle, the middle portion of the second wheel axle is swingably provided at the other end of the bottom of the vehicle body via a first hinge shaft, and the rotation axis of the second wheel axle is perpendicular to the travel direction of the vehicle body, and the axis of the first hinge shaft is parallel to the travel direction of the vehicle body;
[0009] The traction mechanism includes a traction beam and a traction head. The traction beam extends along the traveling direction of the vehicle body. The traction head is arranged at the front end of the vehicle body and connected to one end of the traction beam. The other end of the traction beam is connected to the middle part of the vehicle body.
[0010] In one possible implementation, the supporting mechanism also includes a first connecting component, which includes a fixing frame, a fixing plate and a locking bolt. The fixing frame is arranged at the bottom of the vehicle body, the fixing frame is "U"-shaped and the opening is facing downward, the fixing plate is connected to the opening of the fixing frame through the locking bolt, and the first wheel axle is installed in the fixing frame through the fixing plate.
[0011] In a possible implementation, the supporting mechanism also includes two first support columns and two second support columns, the two first support columns are respectively arranged on both sides of the width direction of the front part of the vehicle body, the first support columns extend in the up and down directions, and the bottom ends of the first support columns are connected to the first wheel axle; the two second support columns are respectively arranged on both sides of the width direction of the rear part of the vehicle body, the second support columns extend in the up and down directions, and the bottom ends of the second support columns are provided with avoidance grooves opened in the up and down directions, and the second wheel axle can swing up and down in the avoidance grooves.
[0012] In a possible implementation, the traction beam is provided with a second hinge shaft hinged to the second support column at one end away from the traction head, the second hinge shaft is provided directly above the second wheel axle, and the axis of the second hinge shaft is parallel to the second wheel axle.
[0013] In a possible implementation, there are two traction beams, the two traction beams are arranged side by side along the width direction of the vehicle body, and the two traction beams are respectively provided on both sides of the vehicle body.
[0014] In a possible implementation, the traction mechanism also includes a triangular plate, a mounting beam and a connecting beam, the two ends of the mounting beam are respectively connected to the ends of the two traction beams away from the second hinge axis, the number of the triangular plates is two, and the triangular plate is a right triangle, the three corners of the triangular plate are respectively provided with a first connecting hole, a second connecting hole and a third connecting hole, the first connecting hole corresponds to the right angle of the triangular plate, the second connecting hole corresponds to one of the acute angles of the triangular plate, and the third connecting hole corresponds to the other acute angle of the triangular plate, the two triangular plates are symmetrically distributed on the mounting beam, and the two second connecting holes on the two triangular plates are arranged correspondingly, the triangular plate is connected to the mounting beam through the first connecting hole and the second connecting hole, the third connecting hole is located at the end of the triangular plate away from the mounting beam, and the two ends of the connecting beam are respectively connected to the two third connecting holes, and the traction head is connected to the two correspondingly distributed first connecting holes.
[0015] In a possible implementation, a pendulum needle is provided on one side of the vehicle body, the swing axis of the pendulum needle is parallel to the second hinge axis, and a plurality of scale protrusions are formed on the vehicle body, and the scale protrusions are evenly arranged along the swing arc of the pendulum needle.
[0016] In a possible implementation, reinforcement beams are respectively provided on both sides of the vehicle body, the reinforcement beams are used to install the second articulated shaft, and the reinforcement beams extend along the traveling direction of the vehicle body.
[0017] Compared with the existing technology, the beneficial effect of the self-balancing blast furnace charge car provided by the utility model is that: the utility model can carry the car body through the mutual cooperation of the carrying wheels and the axle in the carrying mechanism, so that the car body can move along the predetermined track. During the intersection of the main and secondary tracks, the utility model can reduce the shaking of the car body by swinging the second axle, and solve the technical problem of the existing main and secondary tracks causing the car body to be unbalanced due to the docking error. In addition, during the movement of the car body, the utility model can also tow the car body through the traction beam and the traction head, so that the middle part of the car body is connected to the traction beam, which is beneficial to the overall force balance of the car body during movement and prevents the car body from tipping over during the pulling process.
[0018] Another object of the present invention is to provide a blast furnace material transportation system, including the self-balancing blast furnace charge car mentioned above.
[0019] Compared with the prior art, the blast furnace material transportation system in the present invention has all the advantages of the above-mentioned self-balancing blast furnace charge car, which will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:
[0021] Figure 1 This is a front view of the self-balancing blast furnace charging car provided by the utility model;
[0022] Figure 2 A top view of the self-balancing blast furnace skip provided by the utility model;
[0023] Figure 3 This is a schematic diagram of the connection between the front load-bearing wheel and the vehicle body in the present invention;
[0024] Figure 4 This is a schematic diagram of the connection between the rear load-bearing wheels and the vehicle body in the present invention.
[0025] In the picture:
[0026] 1. Car body; 11. Pendulum needle; 12. Scale protrusion; 13. Reinforcement beam;
[0027] 2. Carrying mechanism; 21. Front load-bearing wheel; 22. Rear load-bearing wheel; 23. First wheel axle; 24. Second wheel axle; 25. First hinge axis; 26. First connecting assembly; 261. Fixing frame; 262. Fixing plate; 263. Locking bolt; 27. First support column; 28. Second support column; 29. Second hinge axis;
[0028] 3. Traction mechanism; 31. Traction beam; 32. Traction head; 33. Triangular plate; 331. First connecting hole; 332. Second connecting hole; 333. Third connecting hole; 34. Mounting beam; 35. Connecting beam. DETAILED DESCRIPTION
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0030] In the description of the present invention, it should be noted that if terms such as "upper", "lower", "inner", and "back" appear to indicate orientation or positional relationships, they are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0031] Furthermore, in the description of this utility model, unless otherwise expressly defined, the terms "mounted," "connected," "connection," and "connector" should be interpreted broadly. For example, a connection can be a fixed connection, a removable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0032] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0033] Please also refer to Figures 1 to 4 The self-balancing blast furnace skip provided by the present invention is now described. The self-balancing blast furnace skip comprises a vehicle body 1, a carrying mechanism 2 and a traction mechanism 3, wherein the vehicle body 1 is used to accommodate blast furnace ironmaking materials; the carrying mechanism 2 comprises a front carrying wheel 21, a first wheel axle 23, a rear carrying wheel 22 and a second wheel axle 24, the two ends of the first wheel axle 23 are rotatably locked axially at the front end of the bottom of the vehicle body 1, and the rotation axis of the first wheel axle 23 is perpendicular to the travel direction of the vehicle body 1, the number of the front carrying wheel 21 and the rear carrying wheel 22 are both two, the two front carrying wheels 21 are respectively provided at the two ends of the first wheel axle 23, the two rear carrying wheels 22 are respectively provided at the two ends of the first wheel axle 23, and the two rear carrying wheels 22 are respectively provided at the two ends of the first wheel axle 23. The wheels 22 are respectively arranged at both ends of the second wheel axle 24, and the middle part of the second wheel axle 24 is swingably arranged at the other end of the bottom of the vehicle body 1 through the first hinge shaft 25, and the rotation axis of the second wheel axle 24 is perpendicular to the traveling direction of the vehicle body 1, and the axis of the first hinge shaft 25 is parallel to the traveling direction of the vehicle body 1; the traction mechanism 3 includes a traction beam 31 and a traction head 32, the traction beam 31 extends along the traveling direction of the vehicle body 1, the traction head 32 is arranged at the front end of the vehicle body 1 and is connected to one end of the traction beam 31, and the other end of the traction beam 31 is connected to the middle part of the vehicle body 1.
[0034] Compared with the prior art, the self-balancing blast furnace charge car in the present invention can carry the car body 1 during operation through the mutual cooperation of the carrying wheels and the axle in the carrying mechanism 2, so as to facilitate the movement of the car body 1 along the predetermined track. During the intersection of the main and secondary tracks, the present invention can reduce the shaking of the car body 1 by the swing of the second axle 24, and solve the technical problem that the existing main and secondary tracks cause the car body 1 to be unbalanced due to the docking error. In addition, during the movement of the car body 1, the present invention can also tow the car body 1 through the traction beam 31 and the traction head 32, so that the middle part of the car body 1 is connected to the traction beam 31, which is beneficial to the overall force balance of the car body 1 during the movement, and prevents the car body 1 from tipping over during the pulling process.
[0035] Based on the above embodiment, a feasible implementation method is proposed. The supporting mechanism 2 also includes a first connecting component 26, which includes a fixing frame 261, a fixing plate 262 and a locking bolt 263. The fixing frame 261 is provided at the bottom of the vehicle body 1. The fixing frame 261 is "U"-shaped and has an opening facing downward. The fixing plate 262 is connected to the opening of the fixing frame 261 by the locking bolt 263. The first wheel axle 23 is installed in the fixing frame 261 through the fixing plate 262, so that the first wheel axle 23 is clamped by the fixing frame 261 and the fixing plate 262, making the connection between the first wheel axle 23 and the vehicle body 1 more secure. Similar to the above embodiment, corresponding to the second wheel axle 24, a structure similar to the fixing frame 261 described above is also provided at the bottom of the vehicle body 1, but the opening of this fixing frame 261 is not provided with any other sealing structure, so that the second wheel axle 24 can swing around the first hinge axis 25 and prevent the second wheel axle 24 from deviating from the verticality of the first hinge axis 25.
[0036] In one feasible embodiment, the support mechanism 2 further includes two first support columns 27 and two second support columns 28. The two first support columns 27 are respectively located on either side of the front width of the vehicle body 1. The first support columns 27 extend in the vertical direction, and the bottom ends of the first support columns 27 are connected to the first wheel axle 23. The two second support columns 28 are respectively located on either side of the rear width of the vehicle body 1. The second support columns 28 extend in the vertical direction, and the bottom ends of the second support columns 28 are provided with escape grooves extending in the vertical direction, so that the second wheel axle 24 can swing up and down in the escape grooves. With this arrangement, this embodiment can enhance the structural strength of the vehicle body 1 through the two support columns, and ensure the load-bearing capacity of the front and rear load-bearing wheels 21 and 22 on the vehicle body 1 through the connection between the two wheel axles and the two support columns.
[0037] In a feasible embodiment, a second hinge shaft 29 hinged to the second support column 28 is provided at one end of the traction beam 31 away from the traction head 32. The second hinge shaft 29 is provided directly above the second wheel axle 24, and the axis of the second hinge shaft 29 is parallel to the second wheel axle 24, so that the car body 1 can be flipped by pulling the traction beam 31, thereby facilitating the delivery of materials in the car body 1 into the blast furnace. The second hinge shaft 29 provided directly above the second wheel axle 24 makes the force application point of the traction beam 31 on the car body 1 located in the middle and rear of the car body 1, making the force application point of the traction beam 31 on the car body 1 more reasonable.
[0038] Preferably, in a feasible embodiment, there are two traction beams 31, and the two traction beams 31 are arranged side by side along the width direction of the vehicle body 1, and the two traction beams 31 are respectively provided on both sides of the vehicle body 1, so that the pulling force of the traction beam 31 on the vehicle body 1 is more evenly distributed, thereby preventing the vehicle body 1 from being offset during the pulling process.
[0039] Based on the above embodiment, a feasible implementation method is proposed. Specifically, the traction mechanism 3 also includes a triangular plate 33, a mounting beam 34 and a connecting beam 35. The two ends of the mounting beam 34 are respectively connected to the ends of the two traction beams 31 away from the second hinge shaft 29. The number of the triangular plates 33 is two, and the triangular plate 33 is a right-angled triangle. The three corners of the triangular plate 33 are respectively provided with a first connecting hole 331, a second connecting hole 332 and a third connecting hole 333. The first connecting hole 331 corresponds to the right angle of the triangular plate 33, and the second connecting hole 332 corresponds to the right angle of the triangular plate 33. The third connecting hole 333 corresponds to one of the acute angles of the triangle plate 33, and the third connecting hole 333 corresponds to the other acute angle of the triangle plate 33. The two triangle plates 33 are symmetrically distributed on the mounting crossbeam 34, and the two second connecting holes 332 on the two triangle plates 33 are arranged correspondingly. The triangle plate 33 is connected to the mounting crossbeam 34 through the first connecting hole 331 and the second connecting hole 332. The third connecting hole 333 is located at the end of the triangle plate 33 away from the mounting crossbeam 34. The two ends of the connecting beam 35 are respectively connected to the two third connecting holes 333. The traction head 32 is connected to the two correspondingly distributed first connecting holes 331. With such a configuration, this embodiment can form a connection between the traction head 32 and the mounting crossbeam 34 through the mutual adaptation of the triangle plate 33 and the connecting beam 35, so that the pulling force of the traction head 32 can be evenly distributed on the front end of the vehicle body 1, preventing the pulling force of the traction head 32 on the mounting crossbeam 34 from being concentrated at one point, and making the connection between the traction head 32 and the mounting crossbeam 34 more reasonable.
[0040] A feasible implementation method is proposed, in which a pendulum needle 11 is provided on one side of the vehicle body 1, and the swing axis of the pendulum needle 11 is parallel to the second hinge axis 29. A plurality of scale protrusions 12 are also formed on the vehicle body 1, and the scale protrusions 12 are evenly arranged along the swing arc of the pendulum needle 11. When the vehicle moves along the inclined track, under the action of gravity, the pendulum needle 11 is always perpendicular to the horizontal variable, and the rising angle of the vehicle can be judged by the relative position between the scale protrusion 12 on the vehicle body 1 and the pendulum needle 11.
[0041] Based on the above embodiments, a feasible implementation method is proposed. Specifically, reinforcing beams 13 are respectively provided on both sides of the vehicle body 1. The reinforcing beams 13 are used to install the second hinge shaft 29, and the reinforcing beams 13 extend along the traveling direction of the vehicle body 1 so that the reinforcing beams 13 can work together with the two support columns mentioned above to further enhance the overall structural strength of the vehicle body 1.
[0042] Based on the same inventive concept, the present invention also proposes a blast furnace material transportation system, which includes the self-balancing blast furnace charge car mentioned above.
[0043] Compared with the prior art, the blast furnace material transportation system in the present invention has all the advantages of the above-mentioned self-balancing blast furnace charge car, which will not be repeated here.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A self-balancing blast furnace skip, characterized in that: include: A car body (1) for accommodating blast furnace ironmaking materials; The supporting mechanism (2) comprises a front supporting wheel (21), a first wheel axle (23), a rear supporting wheel (22) and a second wheel axle (24), the two ends of the first wheel axle (23) are rotatably locked axially at the front end of the bottom of the vehicle body (1), and the rotation axis of the first wheel axle (23) is perpendicular to the travel direction of the vehicle body (1), the number of the front supporting wheel (21) and the number of the rear supporting wheel (22) are both two, the two front supporting wheels (21) are respectively arranged at the two ends of the first wheel axle (23), the two rear supporting wheels (22) are respectively arranged at the two ends of the second wheel axle (24), the middle part of the second wheel axle (24) is swingably arranged at the other end of the bottom of the vehicle body (1) through a first hinge shaft (25), and the rotation axis of the second wheel axle (24) is perpendicular to the travel direction of the vehicle body (1), and the axis of the first hinge shaft (25) is parallel to the travel direction of the vehicle body (1); The traction mechanism (3) comprises a traction beam (31) and a traction head (32), wherein the traction beam (31) extends along the traveling direction of the vehicle body (1), the traction head (32) is arranged at the front end of the vehicle body (1) and connected to one end of the traction beam (31), and the other end of the traction beam (31) is connected to the middle part of the vehicle body (1).
2. The self-balancing blast furnace skip car according to claim 1, characterized in that: The supporting mechanism (2) further comprises a first connecting assembly (26), the first connecting assembly (26) comprising a fixing frame (261), a fixing plate (262) and a locking bolt (263), the fixing frame (261) being arranged at the bottom of the vehicle body (1), the fixing frame (261) being U-shaped with an opening facing downward, the fixing plate (262) being connected to the opening of the fixing frame (261) via the locking bolt (263), and the first wheel axle (23) being installed in the fixing frame (261) via the fixing plate (262).
3. The self-balancing blast furnace skip car according to claim 1, characterized in that: The bearing mechanism (2) further comprises two first support columns (27) and two second support columns (28), wherein the two first support columns (27) are respectively arranged on both sides of the front width direction of the vehicle body (1), the first support columns (27) extend in the up-down direction, and the bottom ends of the first support columns (27) are connected to the first wheel axle (23); and the two second support columns (28) are respectively arranged on both sides of the rear width direction of the vehicle body (1), the second support columns (28) extend in the up-down direction, and the bottom ends of the second support columns (28) are provided with avoidance grooves opened in the up-down direction, and the second wheel axle (24) can swing up and down in the avoidance grooves.
4. The self-balancing blast furnace skip car according to claim 3, characterized in that: A second hinge shaft (29) hinged to the second support column (28) is provided at one end of the traction beam (31) away from the traction head (32). The second hinge shaft (29) is located directly above the second wheel axle (24), and the axis of the second hinge shaft (29) is parallel to the second wheel axle (24).
5. The self-balancing blast furnace skip car according to claim 4, characterized in that: There are two traction beams (31), which are arranged side by side along the width direction of the vehicle body (1), and are respectively provided on both sides of the vehicle body (1).
6. The self-balancing blast furnace skip car according to claim 5, characterized in that: The traction mechanism (3) further comprises a triangular plate (33), a mounting beam (34) and a connecting beam (35); The two ends of the mounting crossbeam (34) are respectively connected to one end of the two traction beams (31) away from the second hinge shaft (29); the number of the triangular plates (33) is two, and the triangular plates (33) are right-angled triangles; the three corners of the triangular plates (33) are respectively provided with a first connecting hole (331), a second connecting hole (332) and a third connecting hole (333); the first connecting hole (331) corresponds to the right angle of the triangular plate (33); the second connecting hole (332) corresponds to one of the acute angles of the triangular plate (33); the third connecting hole (333) corresponds to the other acute angle of the triangular plate (33); The two triangular plates (33) are symmetrically distributed on the mounting beam (34), and the two second connecting holes (332) on the two triangular plates (33) are arranged correspondingly. The triangular plates (33) are connected to the mounting beam (34) through the first connecting hole (331) and the second connecting hole (332). The third connecting hole (333) is located at one end of the triangular plate (33) away from the mounting beam (34). The two ends of the connecting beam (35) are respectively connected to the two third connecting holes (333). The traction head (32) is connected to the two correspondingly distributed first connecting holes (331).
7. The self-balancing blast furnace skip car according to claim 4, characterized in that: A pendulum needle (11) is provided on one side of the vehicle body (1), the swing axis of the pendulum needle (11) is parallel to the second hinge axis (29), and a plurality of scale protrusions (12) are also formed on the vehicle body (1), and the scale protrusions (12) are evenly arranged along the swing arc of the pendulum needle (11).
8. The self-balancing blast furnace skip car according to claim 4, characterized in that: Reinforcement beams (13) are respectively provided on both sides of the vehicle body (1), the reinforcement beams (13) are used to install the second hinge shaft (29), and the reinforcement beams (13) extend along the travel direction of the vehicle body (1).
9. A blast furnace material transportation system, characterized in that: Comprising the self-balancing blast furnace skip car according to any one of claims 1 to 8.