Dustproof filling station

The design of a dust-proof filling station solves the dust problem during the filling process of 6-chloro-2,4-dinitroaniline products, achieves dust-free filling, protects workers' health and improves production efficiency.

CN223355953UActive Publication Date: 2025-09-19ZHEJIANG HUIXIANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422157258.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-09-19
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

6-Chloro-2,4-dinitroaniline products are prone to generate dust during the filling process, which is harmful to the health of packaging workers.

Method used

A dust-proof filling station is designed, which includes an operating platform, a filling box and an in-and-out drive mechanism. By fixing the packaging bag to the material barrel, the in-and-out drive mechanism is used to drive the material barrel in and out of the filling box. A feeding pipe and a dust collector are set in the filling box to achieve dust-proof filling.

Benefits of technology

It effectively prevents dust from escaping during the filling process, protects workers' health, reduces their workload, and improves filling efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223355953U_ABST
Patent Text Reader

Abstract

The utility model discloses a dustproof filling station which comprises a working platform and a filling box, the filling box is fixedly installed on the working platform, an in-out driving mechanism is installed on the working platform, the in-out driving mechanism extends to be installed in the filling box, the in-out driving mechanism comprises a movable supporting plate base which is movably installed, and a material barrel can be placed on the movable supporting plate base. A packaging bag with an opening in the top is sleeved with the material barrel, the movable supporting plate base can carry the material barrel and the packaging bag to move into the filling box, a feeding pipeline and a dust remover are installed on the top of the filling box, and the feeding pipeline can conduct filling operation on the material barrel entering the filling box. Dustproof filling of products can be achieved in the filling box, raised dust cannot escape in the filling process, and the body health of packaging workers can be well guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of packaging equipment for chemical powder products, and more specifically, to a dust-proof filling station. Background Art

[0002] 6-Chloro-2,4-dinitroaniline is a raw material used in the production of disperse dyes, most commonly used in the preparation of 79 Blue and 291 Blue disperse dyes. 6-Chloro-2,4-dinitroaniline is a light yellow powder packaged in bags. Before shipment, the 6-chloro-2,4-dinitroaniline needs to be filled into plastic bags. Because it is a powder, dust is easily generated during filling. 6-Chloro-2,4-dinitroaniline is a hazardous chemical, and dust can have a significant impact on the health of packaging workers. Therefore, addressing the dust-resistant filling of 6-chloro-2,4-dinitroaniline is an urgent need for companies, leading to this case. Utility Model Content

[0003] The purpose of the present invention is to solve the needs of the above-mentioned prior art and provide a dust-proof filling station. The present invention fixes the packaging bag to the material barrel, and the in-and-out drive mechanism can drive the material barrel in and out of the filling box. Dust-proof filling of the product can be achieved in the filling box. Dust will not escape during the filling process, which can well protect the health of the packaging workers.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A dustproof filling station is used for filling operations of dichloro-, dinitroaniline products, comprising an operating platform and a filling box. The filling box is fixedly mounted on the operating platform. An in-and-out drive mechanism is installed on the operating platform. The in-and-out drive mechanism extends and is installed into the interior of the filling box. The in-and-out drive mechanism comprises a movably mounted mobile pallet seat. A material barrel can be placed on the mobile pallet seat. A packaging bag with an open top is installed in the material barrel. The mobile pallet seat can carry the material barrel and the packaging bag to the interior of the filling box. A feeding pipe and a dust collector are installed on the top of the filling box. The feeding pipe can fill the incoming material barrel.

[0006] Furthermore, an inlet and outlet opening is provided on the filling box, and the inlet and outlet opening is provided on the motion trajectory of the movable pallet seat, and a movable door is installed at the position of the inlet and outlet opening.

[0007] Furthermore, the in-and-out drive mechanism also includes a mechanism frame, a transmission screw, a guide rod, a motor and a linkage seat. The transmission screw is rotatably installed in the mechanism frame, and the two guide rods are installed on both sides of the transmission screw and are arranged parallel to the transmission screw. The two guide rods are fixedly installed, and the output end of the motor is connected to the transmission screw. The linkage seat is fixedly installed on the bottom of the movable pallet seat, and the movable pallet seat is passed through the two guide rods. The linkage seat is threadedly connected to the transmission screw.

[0008] Furthermore, the movable support plate seat is flush with the table surface of the working platform.

[0009] Furthermore, a marking area is provided at the central position of the movable pallet seat, the marking area is painted with a striking color, and a weight sensor is installed in the marking area.

[0010] Furthermore, a preparation platform and a discharge platform are installed close to the side of the working platform. The preparation platform and the discharge platform are at the same height as the working platform, and the preparation platform and the discharge platform are arranged at ninety degrees.

[0011] Furthermore, the movable door opens toward the idle side of the working platform.

[0012] Furthermore, an inclined discharging chute is installed on the side of the discharging platform, and the high point of the discharging chute is connected to the discharging platform.

[0013] The beneficial effects of the utility model are:

[0014] The utility model fixes the packaging bag to the material barrel, and the in-and-out driving mechanism can drive the material barrel in and out of the filling box. The dust-proof filling of the product can be achieved in the filling box, and dust will not escape during the filling process, which can well protect the health of the packaging workers. In the utility model, the in-and-out of the material barrel and the filling of the product can be automatically operated, which greatly reduces the workload of the workers. The utility model installs a preparation platform, a discharge platform, and a discharge slide on the side of the working platform to further facilitate the operation of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a top view of the dust-proof filling station in this embodiment;

[0016] Figure 2 This is a side structural diagram of the filling box and the in-and-out drive mechanism in this embodiment;

[0017] Figure 3 2 is a top view of the in-and-out drive mechanism in this embodiment;

[0018] Figure 4 It is a side structural diagram of the discharge platform and discharge chute in this embodiment.

[0019] Figure numerals: working platform 1, filling box 2, feed pipe 21, dust collector 22, movable door 23, inlet and outlet opening 24, inlet and outlet drive mechanism 3, movable pallet seat 31, marking area 311, weight sensor 312, mechanism frame 32, transmission screw 33, guide rod 34, motor 35, linkage seat 36, material barrel 4, packaging bag 41, preparation platform 5, discharge platform 6, discharge chute 7. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1-4 The dust-proof filling station shown is used for the filling operation of 6-chloro-2,4-dinitroaniline product. The 6-chloro-2,4-dinitroaniline product is in the form of light yellow powder. A large amount of dust will be generated during the filling process. The utility model is used to solve the problem of dust-proof filling. The dust-proof filling station includes an operating platform 1 and a filling box 2. The filling box 2 is fixedly installed on the operating platform 1. An in-and-out drive mechanism 3 is installed on the operating platform 1. The in-and-out drive mechanism 3 extends and is installed inside the filling box 2. The in-and-out drive mechanism 3 includes a movably installed movable support plate seat 31. The movable support plate seat 31 can move to the outside of the filling box 2 and to the inside of the filling box 2. A material barrel 4 can be placed on the movable support plate seat 31. The material barrel 4 is a tool specially equipped for this filling station. 6-chloro-2,4-dinitroaniline products are packaged in bags when leaving the factory. To facilitate automated filling, an empty packaging bag 41 is placed in a barrel 4, the top of the packaging bag 41 is opened to form an open mouth, and the top of the packaging bag 41 is folded and inserted into the top of the barrel 4, so that the packaging bag 41 is effectively fixed. The barrel 4 is placed outside the filling box 2, and the movable pallet seat 31 can carry the barrel 4 and the empty packaging bag 41 into the filling box 2. A feed pipe 21 and a dust collector 22 are installed on the top of the filling box 2. The feed pipe 21 can input 6-chloro-2,4-dinitroaniline products. After detecting that an empty barrel 4 has entered, the feed pipe 21 can be opened to fill the incoming barrel 4, and the dust collector 22 can also be opened at the same time to remove dust.

[0022] like Figure 2As shown, an inlet and outlet opening 24 is provided on the filling box 2, and the inlet and outlet opening 24 is provided on the movement trajectory of the movable pallet seat 31. The inlet and outlet opening 24 is provided to allow the movable pallet seat 31 and the material barrel 4 to move in and out smoothly. A movable door 23 is installed at the position of the inlet and outlet opening 24. When the movable door 23 is opened, the movable pallet seat 31 and the material barrel 4 can move in and out. When the movable door 23 is closed, the filling box 2 forms a closed environment, and the filling operation of the powder product can be carried out at this time. The dust generated by the filling cannot escape, and will not cause adverse physical effects on the workers.

[0023] like Figure 2 and Figure 3 As shown, the in-and-out drive mechanism 3 also includes a mechanism frame 32, a transmission screw 33, a guide rod 34, a motor 35 and a linkage seat 36. The transmission screw 33 is rotatably mounted in the mechanism frame 32, and two guide rods 34 are mounted on both sides of the transmission screw 33 and are arranged parallel to the transmission screw 33. The two guide rods 34 are fixedly installed, and the output end of the motor 35 is connected to the transmission screw 33. The linkage seat 36 is fixedly installed at the bottom of the mobile pallet seat 31. The mobile pallet seat 31 is mounted on the two guide rods 34. The linkage seat 36 is connected to the transmission screw 33. The movable screw 33 is threadedly connected, and the guide rod 34 plays the role of guiding and limiting the movement of the movable support plate seat 31, so that the movable support plate seat 31 can only move linearly along the length direction of the guide rod 34. The motor 35 can drive the transmission screw 33 to rotate, and then drive the linear movement of the movable support plate seat 31 through the linkage seat 36. The movement range of the movable support plate seat 31 covers the inside and outside of the filling box 2. The movable support plate seat 31 can perform filling operations inside the filling box 2, and the movable support plate seat 31 can perform material barrel 4 placement operations outside the filling box 2. Figure 2 As shown, the movable pallet seat 31 is flush with the table surface of the working platform 1, and the in-and-out drive mechanism 3 is installed in the groove of the table surface of the working platform 1. The movable pallet seat 31 can move to connect with the table surface of the working platform 1. At this time, the operation of pushing the barrel 4 can be performed directly, which is very convenient to operate.

[0024] like Figure 3 As shown, an identification area 311 is provided in the central position of the movable pallet seat 31, and the identification area 311 is painted with a striking color. The worker needs to place the barrel 4 accurately in the identification area 311, so that after the barrel 4 enters the filling box 2, it is just below the outlet of the feed pipe 21, so that the filling operation can be carried out smoothly. A weight sensor 312 is installed in the identification area 311, and the weight sensor 312 can weigh the total weight of the barrel 4 in real time to determine whether the filling weight meets the standard. If it meets the standard, it proves that the filling is in place. At this time, the feed pipe 21 is closed, and the movable pallet seat 31 automatically transfers the filled barrel 4 to the outside of the filling box 2 with the movable door 23 automatically opens before the movable pallet seat 31 so as not to affect the removal of the movable pallet seat 31. After the empty barrel 4 is sent into the filling box 2, the movable door 23 automatically closes, and then the filling is started.

[0025] like Figure 1 As shown, in order to improve production efficiency, the present invention is provided with a preparation platform 5 and a discharge platform 6 close to the side of the working platform 1. The preparation platform 5 and the discharge platform 6 are both at the same height as the working platform 1, and the preparation platform 5 and the discharge platform 6 are arranged at a ninety-degree angle. An empty material barrel 4 and a packaging bag 41 are prepared on the preparation platform 5, and the two are set together. The discharge platform 6 can receive the filled material barrel 4. In actual production, since the preparation platform 5 and the discharge platform 6 are both at the same height as the working platform 1, the empty material barrel 4 is directly pushed onto the movable support plate seat 31, and the filled material barrel 4 is directly pushed from the movable support plate seat 31. Out, and transferred to the discharge platform 6. In order to prevent movement interference, the movable door 23 is set to open toward the idle side of the working platform 1 (that is, the side without the preparation platform 5 and the discharge platform 6). The discharge platform 6 still has a certain height. The filled barrel 4 is heavy. If it is lifted down directly, the workers' workload will be heavy. Therefore, an inclined discharge chute 7 is installed on the side of the discharge platform 6. The high point of the discharge chute 7 is connected to the discharge platform 6. The worker pushes the barrel 4 into the discharge chute 7 and it slides naturally. The low point of the discharge chute 7 can be installed with a ground conveyor to transport the canned products.

[0026] The utility model can not only meet the demand for dust-proof filling, but also carry out a large number of automation and humanized designs. The filling and feeding and discharging operations are very efficient and convenient, which can not only reduce the workload of workers, but also ensure their health.

[0027] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A dustproof filling station for filling 6-chloro-2,4-dinitroaniline products, characterized in that: The invention comprises a working platform (1) and a filling box (2), wherein the filling box (2) is fixedly mounted on the working platform (1), an in-and-out driving mechanism (3) is mounted on the working platform (1), the in-and-out driving mechanism (3) is extended and inserted into the interior of the filling box (2), the in-and-out driving mechanism (3) comprises a movable supporting plate seat (31), a material barrel (4) can be placed on the movable supporting plate seat (31), a packaging bag (41) with an open top is mounted inside the material barrel (4), the movable supporting plate seat (31) can carry the material barrel (4) and the packaging bag (41) to move into the interior of the filling box (2), a feeding pipe (21) and a dust collector (22) are mounted on the top of the filling box (2), and the feeding pipe (21) can perform a filling operation on the material barrel (4) that has entered.

2. A dust-proof filling station according to claim 1, characterized in that: The filling box (2) is provided with an inlet and outlet opening (24), which is arranged on the movement trajectory of the movable support plate seat (31), and a movable door (23) is installed at the position of the inlet and outlet opening (24).

3. A dust-proof filling station according to claim 1, characterized in that: The in-and-out driving mechanism (3) further comprises a mechanism frame (32), a transmission screw (33), a guide rod (34), a motor (35) and a linkage seat (36); the transmission screw (33) is rotatably mounted in the mechanism frame (32); the two guide rods (34) are separately mounted on both sides of the transmission screw (33) and are arranged in parallel with the transmission screw (33); the two guide rods (34) are fixedly mounted; the output end of the motor (35) is connected to the transmission screw (33); the linkage seat (36) is fixedly mounted on the bottom of the movable support plate seat (31); the movable support plate seat (31) is mounted on the two guide rods (34); and the linkage seat (36) is threadedly connected to the transmission screw (33).

4. A dust-proof filling station according to claim 1, characterized in that: The movable support plate seat (31) is flush with the table surface of the working platform (1).

5. A dust-proof filling station according to claim 1, characterized in that: A marking area (311) is provided at the central position of the movable support plate seat (31), the marking area (311) is painted with a striking color, and a weight sensor (312) is installed in the marking area (311).

6. A dust-proof filling station according to claim 1, characterized in that: A preparation platform (5) and a discharge platform (6) are installed close to the side of the working platform (1). The preparation platform (5) and the discharge platform (6) are both at the same height as the working platform (1), and the preparation platform (5) and the discharge platform (6) are arranged at a ninety-degree angle.

7. A dust-proof filling station according to claim 2, characterized in that: The movable door (23) opens toward the idle side of the working platform (1).

8. A dust-proof filling station according to claim 6, characterized in that: An inclined discharging chute (7) is installed on the side of the discharging platform (6), and the high point of the discharging chute (7) is connected to the discharging platform (6).