High-speed automatic filling capping machine

By designing a high-speed automatic filling and capping machine and adopting a unique rotary lifting shaft mechanism and capping dial drive mechanism, the problems of slow speed, low precision and poor stability of the filling and capping machine are solved, and efficient and accurate drug filling and capping are achieved, thereby improving pharmaceutical production efficiency and economic benefits.

CN223356120UActive Publication Date: 2025-09-19SHANGHAI NEW WEISHENG PHARMA MACHINERY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422676613.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-19
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing filling and capping machines have problems such as slow filling speed, low precision and poor stability, and cannot meet the needs of modern pharmaceutical production.

Method used

A high-speed automatic filling and capping machine has been designed, which includes a bottle feeding mechanism, a bottle feeding dial, a tracking and filling device, a transition dial, a capping dial, a capping device, a capping bottle feeding dial and a capping mechanism. The rotary lifting shaft mechanism and the capping dial drive mechanism are used to achieve efficient and accurate filling and capping of medicine bottles. The unique built-in capping technology is used to ensure sealing and safety.

Benefits of technology

It achieves high efficiency and precision in the drug filling and capping processes, improves production efficiency, ensures drug quality and safety, reduces maintenance costs, and achieves a production rate of 600 bottles per minute, significantly improving the economic benefits of the pharmaceutical production line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223356120U_ABST
    Figure CN223356120U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-speed automatic filling and capping machine, which is used for a full-automatic production line for washing, drying, filling and capping oral liquid and comprises a rack, a bottle feeding mechanism, a bottle feeding drive plate mechanism, a tracking and filling device, a transition drive plate mechanism, a cap supplying device, a capping and bottle feeding drive plate mechanism, a capping mechanism and a bottle discharging mechanism. According to the utility model, through the application of the high-speed operation, accurate tracking filling and accurate capping technologies of each large and small driving plates, the production rate of 600 bottles per minute is stably realized, and compared with the general operation speed of 200 bottles per minute in a conventional linear filling and capping mode, the production efficiency of a pharmaceutical production line is greatly improved, the production period is greatly shortened, and the production cost is reduced. The economic benefits of pharmaceutical enterprises are obviously improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of washing, drying and filling production linkage lines in the pharmaceutical industry, in particular to a high-speed automatic filling and capping machine in the washing, drying and filling production linkage lines in the pharmaceutical industry. Background Art

[0002] With the rapid development of the pharmaceutical industry, the demand for automated, intelligent, and efficient pharmaceutical production equipment is increasing. Traditional filling and capping machines have problems such as slow filling speed, low precision, and poor stability, and can no longer meet the needs of modern pharmaceutical production.

[0003] Chinese invention patent application number CN117923402A discloses a filling method and an integrated filling and capping device. The device is characterized by comprising a support component, a bottle clamping and positioning mechanism, and a rotatable and elevating drive component. The bottle clamping and positioning mechanism and the drive component are both located on the support component, with the bottle clamping and positioning mechanism located below the drive component. The drive component is equipped with a filling component, a plug removal and placement component, a cap removal and capping component, and a capping component. The only "advanced" aspect of this invention patent over traditional methods is the use of a robot to replace manual labor or the broad concept of clamping and placing, which cannot accurately measure, quickly fill, or stably cap. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a high-efficiency, accurate and stable high-speed automatic filling and capping machine for the washing, drying and filling production line in the pharmaceutical industry, in view of the problems of slow filling speed, low precision and poor stability of traditional filling and capping machines.

[0005] The technical problems to be solved by the present invention can be achieved through the following technical solutions:

[0006] A high-speed automatic filling and capping machine, used for a fully automatic production line of washing, drying, filling and capping of oral liquids, comprising:

[0007] A rack, and disposed on the rack:

[0008] a bottle feeding mechanism, the bottle inlet of which is connected to the bottle outlet of the tunnel-type hot air circulation sterilization oven in the fully automatic production line for washing, drying, filling and capping of the oral liquid;

[0009] a bottle feed dial mechanism comprising a rotating bottle feed dial and a first arcuate transition strip; a continuous array of bottle-feeding teeth and tooth grooves is provided on the outer circumference of the bottle feed dial; a portion of the bottle-feeding teeth engages with the bottle outlet of the bottle feed mechanism to feed medicine bottles exiting the bottle outlet of the bottle feed mechanism into the tooth grooves of the bottle feed dial; a first portion of the first arcuate transition strip is located on the outer periphery of the bottle feed dial to protect medicine bottles entering the tooth grooves of the bottle feed dial;

[0010] a tracking and filling device that performs reciprocating motion in a step-by-step manner and is disposed above the bottle feed dial, wherein a plurality of long-tail filling needles are disposed on the tracking and filling device, and these long-tail filling needles are used to fill oral liquid into the medicine bottles that are carried into the dosing area by the bottle feed dial;

[0011] A transition dial mechanism, the transition dial mechanism comprising a rotating transition dial and a second arcuate transition dial bar, the outer circumference of the transition dial being provided with continuous transition teeth and transition tooth grooves; the rotation direction of the transition dial being opposite to the rotation direction of the bottle-feeding dial and being docked with the bottle-feeding dial so as to receive the medicine bottles filled with oral liquid sent by the bottle-feeding dial; the first portion of the second arcuate transition dial bar is located at the outer periphery of the transition dial so as to protect the medicine bottles filled with oral liquid entering the transition tooth groove of the transition dial, the second portion of the first arcuate transition dial bar extends above the bottle-feeding dial and is docked with the end of the first arcuate transition dial bar adjacent to the transition dial mechanism, together to dial the medicine bottles filled with oral liquid in the bottle-feeding dial into the transition tooth groove of the transition dial;

[0012] The bottle is then moved from the bottle capping mechanism to the bottle capping mechanism, and the bottle capping mechanism comprises a rotating bottle capping dial and a third arc-shaped transition bar, the outer circumference of the bottle capping dial being provided with continuous bottle capping teeth and bottle capping tooth grooves; the rotation direction of the bottle capping dial is opposite to the rotation direction of the transition dial and is docked with the transition dial to receive the bottle of oral liquid sent by the transition dial mechanism; the first part of the third arc-shaped transition bar is located at the outer periphery of the bottle capping dial to protect the bottle of oral liquid entering the bottle capping tooth groove of the bottle capping dial; the second part of the third arc-shaped transition bar extends to the top of the transition dial and is arranged opposite to the third part of the second arc-shaped transition bar, and together they move the bottle of oral liquid in the transition dial into the bottle capping tooth groove of the bottle capping dial; the first part of the second arc-shaped transition bar is located between the second part of the second arc-shaped transition bar and the third part of the second arc-shaped transition bar;

[0013] a cap feeding device, the cap feeding device comprising a cap feeding track, the cap discharge end of the cap feeding track being located above the capping dial, the bottle caps discharged from the cap discharge end of the cap feeding track falling onto the bottle mouth of the oral liquid medicine bottle in the capping dial;

[0014] A capping and feeding dial mechanism, the capping and feeding dial mechanism includes a rotating capping and feeding dial and a fourth arc-shaped transition bar, the outer circumference of the capping and feeding dial is provided with continuous capping and feeding teeth and capping and feeding tooth grooves; the rotation direction of the capping and feeding dial is opposite to the rotation direction of the capping dial and is docked with the capping dial to receive the medicine bottles filled with oral liquid and with medicine caps sent by the capping dial; the first part of the fourth arc-shaped transition bar is located on the outer periphery of the capping and feeding dial to protect the feeding bottle. The medicine bottle filled with oral liquid and with a medicine cap is inserted into the capping and bottle feeding tooth groove of the capping and bottle feeding dial; the second portion of the fourth arc-shaped transition strip extends above the capping dial and is arranged opposite to the third portion of the third arc-shaped transition strip, and together they move the medicine bottle filled with oral liquid and with a medicine cap in the capping dial into the capping and bottle feeding tooth groove of the capping and bottle feeding dial; the first portion of the third arc-shaped transition strip is located between the second portion of the third arc-shaped transition strip and the third portion of the third arc-shaped transition strip;

[0015] A capping mechanism, the capping mechanism comprises a capping dial, a capping device and a fifth arc-shaped transition strip; a continuous capping tooth and a capping tooth groove are provided on the outer circumference of the capping dial; the rotation direction of the capping dial is opposite to the rotation direction of the capping bottle feeding dial and is docked with the capping bottle feeding dial, and receives the medicine bottles filled with oral liquid and with medicine caps sent by the capping bottle feeding dial mechanism, and on the capping dial, the capping device caps these medicine bottles filled with oral liquid and with medicine caps; the first part of the fifth arc-shaped transition strip The first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar; the first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar; the second portion of the fifth arcuate transition bar extends to above the capping bottle feeding dial and is arranged opposite to the third portion of the fourth arcuate transition bar, and together they move the oral liquid-filled and capped medicine bottles in the capping bottle feeding dial slot into the capping tooth groove of the capping dial for capping; the first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar;

[0016] A bottle discharging mechanism, comprising a bottle discharging dial and a bottle discharging mesh belt, wherein the outer circumference of the bottle discharging dial is provided with continuous bottle discharging teeth and bottle discharging tooth grooves; the rotation direction of the bottle discharging dial is opposite to the rotation direction of the capping dial and is docked with the capping dial to receive the capped medicine bottles sent by the capping mechanism; the first part of the bottle discharging mesh belt is located at the outer periphery of the bottle discharging dial to protect the capped medicine bottles entering the bottle discharging tooth groove of the bottle discharging dial; the second part of the bottle discharging mesh belt extends to the Above the capping dial, it is arranged opposite to the third part of the fifth arc-shaped transition strip, and together they move the capped medicine bottles in the capping tooth groove into the bottle-discharging tooth groove of the bottle-discharging dial for discharging. The third part of the bottle-discharging mesh belt extends outward to discharge the bottles, and the first part of the bottle-discharging mesh belt is located between the second part of the bottle-discharging mesh belt and the third part of the bottle-discharging mesh belt; the first part of the fifth arc-shaped transition strip is located between the second part of the fifth arc-shaped transition strip and the third part of the fifth arc-shaped transition strip.

[0017] In a preferred embodiment of the present invention, the bottle feeding mechanism includes a circulating bottle feeding mesh belt and a spoiler block arranged above the bottle feeding mesh belt, and the spoiler block is two pieces, which are symmetrically arranged above the bottle feeding mesh belt; spoiler track surfaces are provided on the opposite surfaces of the two spoiler blocks, and the shape of the spoiler track surface can automatically adjust the density of bottles in front of the bottle feeding dial and the smoothness of the bottle-dipping tooth groove entering the bottle feeding dial, so as to smoothly realize the automatic bottle feeding, bottle sorting and bottle delivery process of the large fan-shaped bottle-dipping tooth groove, and ensure that the medicine bottles are delivered to the filling station intact, quickly and smoothly without damage or missing bottles.

[0018] In a preferred embodiment of the present invention, the tracking and filling device includes a rotary arm component, a rotary lifting shaft mechanism for driving the rotary arm component to lift and rotate, and a plurality of long-tail filling needles. The rotary lifting shaft mechanism is concentrically arranged with the bottle feed dial and rotates and lifts by means of a rotary lifting shaft rotation mechanism and a rotary lifting shaft lifting mechanism. The rotation center of the rotary arm component is fixed on the top end of the rotary lifting shaft mechanism. The plurality of long-tail filling needles are installed on the end of the rotary arm of the rotary arm component and are connected to the oral liquid delivery tube.

[0019] In a preferred embodiment of the present invention, the rotary lifting shaft mechanism includes a rotary shaft and a rotary lifting shaft, the rotary driven gear is fixed on the rotary shaft to drive the rotary shaft to rotate; the rotary shaft has an inner hole, the rotary lifting shaft is axially slidably arranged in the inner hole of the rotary shaft, and the rotary lifting shaft is driven by the rotary lifting shaft lifting mechanism to be lifted and lowered along the axial direction of the rotary lifting shaft; the rotary driven gear is driven by a rotary lifting shaft rotation mechanism to rotate relative to the rotary shaft; the rotation center of the swing arm component is fixed on the top end of the rotary lifting shaft.

[0020] In a preferred embodiment of the present invention, the rotary lifting shaft rotating mechanism also includes a rotary driven gear keyed on the rotary lifting shaft mechanism, a rotary driving gear meshing with the rotary driven gear, a rotating shaft for keying the rotary driving gear, a plane cam fixed on the rotating shaft, a rack for driving the plane cam to rotate back and forth, a guide rail fixing plate for the rack to perform linear motion and a rotary gear that drives the rack to perform linear motion, the rotary gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine, a linear guide rail is provided on the guide rail fixing plate, a slider is provided on the rack and a driving pin is provided at one end of the rack adjacent to the plane cam; a closed track groove is provided in the plane cam, the driving pin is slidably configured in the closed track groove to drive the plane cam to rotate; the slider slides on the linear guide rail.

[0021] In a preferred embodiment of the present invention, the rotary lifting shaft rotation mechanism also includes an L-shaped slide fixed to the rotary driven gear and a clamping plate with one end slidingly configured on the L-shaped slide, the other end of the clamping plate is fixed to the rotary lifting shaft, and the rotary driven gear body drives the rotary lifting shaft to rotate through the L-shaped slide and the clamping plate; the L-shaped slide moves up and down relative to the clamping plate following the rotary lifting shaft.

[0022] In a preferred embodiment of the present invention, the rotary lifting shaft lifting mechanism includes a filling cam, an anti-rotation splint mechanism and an anti-rotation column. The filling cam is driven to rotate by the main rotation system in the high-speed automatic filling and capping machine. During the rotation of the filling cam, the rotary lifting shaft is driven to perform lifting and lowering movements by the anti-rotation splint mechanism; a limiting waist-shaped groove is provided on the anti-rotation splint of the anti-rotation splint mechanism, and the anti-rotation column passes through the limiting waist-shaped groove to limit the rotation angle of the anti-rotation splint mechanism, and thereby limit the rotation angle of the rotary lifting shaft; the anti-rotation column is fixed to the frame.

[0023] In a preferred embodiment of the present invention, the rotary lifting shaft lifting mechanism also includes a set of rotary lifting shaft reset springs on the rotary lifting shaft, one end of the rotary lifting shaft reset spring acts on the rotary shaft, and the other end acts on the splint.

[0024] In a preferred embodiment of the present invention, the rotary shaft is arranged in a bottle feed dial shaft through a bearing shaft, the bottle feed dial is fixed to one end of the bottle feed dial shaft, and a filling gear is fixed to the other end of the bottle feed dial shaft. The filling gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine and drives the bottle feed dial to rotate through the bottle feed dial shaft.

[0025] In a preferred embodiment of the present invention, the capping dial is driven to rotate by a capping dial driving mechanism, and the capping dial driving mechanism includes an elevator mounted on the frame, a main column fixed on the elevator, a main driving shaft with an axis arranged on the main column, a capping dial shaft with a key arranged on the main driving shaft, a driving gear with a key arranged on the capping dial shaft, a chassis fixing seat fixed on the capping dial shaft, a plurality of chassis shafts circumferentially mounted on the chassis fixing seat, a bottom driving gear mounted on the frame and a chassis shaft gear fixed on each chassis shaft; one end of each chassis shaft corresponds to a medicine bottle and holds the corresponding medicine bottle, and the other end of each chassis shaft is provided with a bottom The disk shaft gear, the chassis shaft gear is engaged with the bottom driving gear, the capping dial is fixed on the bottom plate fixing seat, and rotates synchronously with the rotation of the chassis fixing seat; the bottom driving gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine, and during the rotation of the bottom driving gear, the chassis shaft is driven to rotate by the chassis shaft gear on each chassis shaft, and when the chassis shaft rotates, it drives the medicine bottle on the chassis shaft to rotate; the driving gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine, and the rotating driving gear drives the capping dial shaft, the main driving shaft and the chassis fixing seat to rotate, and the rotating chassis fixing seat drives several chassis shafts to revolve and the capping dial to rotate.

[0026] In a preferred embodiment of the present invention, the capping device includes: a cutter disc keyed on one end of the main drive shaft, a plurality of rolling cutter mechanisms and bottle turning mechanisms circumferentially installed on the cutter disc, a rolling cutter cam keyed on the main column and located above the cutter disc, a bottle turning driving gear keyed on the main column and located above the rolling cutter cam, and a lifting cam keyed on the main column; the main drive shaft drives the cutter disc to rotate, and the rotating cutter disc drives the plurality of rolling cutter mechanisms and the plurality of bottle turning mechanisms to revolve, while the plurality of rolling cutter mechanisms revolve, they rotate under the action of the rolling cutter cam to perform capping; while the plurality of bottle turning mechanisms revolve, they are lifted and lowered under the action of the lifting cam, and when the bottle turning mechanism descends, it rotates along with the medicine bottle to press the bottle cap.

[0027] In a preferred embodiment of the present invention, the cutting mechanism is located inside the bottle rotating mechanism.

[0028] In a preferred embodiment of the present invention, a closed-type rolling knife mechanism driving track groove is provided on the rolling knife cam, and the driving shaft in the rolling knife mechanism is slidably arranged in the closed-type rolling knife mechanism driving track groove, and the rolling knife mechanism rotates by relying on the drive of the closed-type rolling knife mechanism driving track groove.

[0029] In a preferred embodiment of the present invention, the guillotine mechanism includes a guillotine shaft, a tool holder, a tool rod and a guillotine, the guillotine shaft is arranged on the cutter disc through a bearing seat shaft, a fixing clamp is fixed at one end of the guillotine shaft, the drive shaft in the guillotine mechanism is installed on the fixing clamp, the tool holder is installed at the other end of the guillotine shaft, the tool rod is installed on the tool holder, and the guillotine is installed on the tool rod.

[0030] In a preferred embodiment of the present invention, the bottle rotating mechanism includes a bottle cap pressing head, a bottle rotating shaft, a bottle rotating shaft sleeve, a slide seat and a slider, the bottle cap pressing head and the slider are respectively fixed on the two ends of the bottle rotating shaft, the bottle rotating shaft sleeve is arranged on the knife disc, and is driven by the knife disc to rotate, and a bottle rotating gear is provided on the bottle rotating shaft sleeve, and the bottle rotating gear is engaged with the bottle rotating driving gear to drive the bottle rotating gear to rotate; the bottle rotating shaft key is arranged in the inner hole of the bottle rotating shaft sleeve and revolves and rotates with the bottle rotating shaft sleeve; the slider is arranged in the slide seat in an axial movement manner, and the slider is driven up and down by the lifting cam.

[0031] In a preferred embodiment of the present invention, a lifting track groove of a bottle rotating mechanism is provided on the outer circumference of the lifting cam, and a roller is provided on the slider. The roller is slidably configured in the lifting track groove of the bottle rotating mechanism, and relies on the lifting track groove of the bottle rotating mechanism to drive the slider to move up and down on the slide seat.

[0032] In a preferred embodiment of the present invention, the bottle rotating mechanism further comprises a fixed plate, the fixed plate shaft being arranged on the main column and located above the bottle rotating driving gear, and the slide being fixed on the fixed plate; the fixed plate is fixedly connected to the cutter disc via a plurality of circumferentially arranged connecting columns and rotates synchronously with the cutter disc.

[0033] Due to the adoption of the above technical solution, the utility model has the following characteristics:

[0034] 1. A tracking and filling device synchronized with the rotation of the bottle feed dial. This mechanism utilizes a rotary lift mechanism to drive the rotation and elevation of the rotary lift shaft, driving the long-tail filling needle on the swivel arm into the synchronously rotating bottle. Nitrogen is then blown in, the liquid medicine is injected without foam, and the long-tail filling needle is removed. The rotary lift mechanism then drives the swivel arm back quickly, allowing for the next tracking and filling step. This tracking and filling device, coupled with a high-precision metering pump and leak-free filling device, enables high-speed and accurate nitrogen pre-blowing and nitrogen post-filling of medicines.

[0035] 2. The capping device and the capping device are driven by the capping dial driving mechanism to rotate the capping dial, and the rotating capping dial drives the capped medicine bottle to make a circular motion with the same linear speed.

[0036] Acting on the capped medicine bottles, the bottles are made to revolve and rotate at high speed at the same time, so that the numerous rollers can perform progressive rolling operations on the numerous clamped and high-speed rotating bottle caps in turn, completing the entire capping process efficiently and ensuring the rigor, consistency and stability of the process.

[0037] 3. This utility model optimizes the filling structure, improves the filling speed, ensures the accuracy of drug measurement, and at the same time achieves coordinated operation and control with the linkage line high-speed bottle washing machine and tunnel-type sterilization oven to ensure stable and efficient drug production and accurate drug measurement.

[0038] 4. The utility model adopts a unique structure of built-in capping technology to ensure that the capping is tight and leak-free. While ensuring the sealing and safety of the medicines, it also effectively avoids possible accidental injuries to the operator caused by the active rotating capping knife during the operation of the machine.

[0039] 5. This utility model is easy to maintain: the equipment has a compact structure and reasonable design, which is convenient for daily maintenance and cleaning, reducing maintenance costs.

[0040] 6. The utility model improves production efficiency: through the high-speed operation of various dials, precise tracking filling and precise capping technology, a stable production rate of 600 bottles / minute is achieved, which is compared with the traditional linear filling and capping method with an operating speed of generally 200 bottles / minute. It greatly improves the production efficiency of the pharmaceutical production line, greatly shortens the production cycle, and significantly improves the economic benefits of pharmaceutical companies.

[0041] 7. Ensure drug quality: Precise filling and capping processes ensure the quality and safety of drugs and reduce drug waste and loss.

[0042] 8. Reduce maintenance costs: The equipment has a compact structure and reasonable design, which is easy to maintain and clean, reducing maintenance costs and production management costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 This is a top view of the high-speed automatic filling and capping machine of the utility model used in a fully automatic production line for washing, drying, filling and capping of oral liquids.

[0044] Figure 2 It is a top view of the high-speed automatic filling and capping machine of the utility model.

[0045] Figure 3 It is a top view of the bottle feeding mechanism, bottle feeding dial and tracking and filling device in the high-speed automatic filling and capping machine of the utility model.

[0046] Figure 4 This is one of the structural diagrams of the rotary lifting shaft rotating mechanism in the high-speed automatic filling and capping machine of the utility model.

[0047] Figure 5 This is the second structural diagram of the rotary lifting shaft rotating mechanism in the high-speed automatic filling and capping machine of the utility model.

[0048] Figure 6 The utility model is a schematic diagram of the structure of the rotary lifting shaft lifting mechanism in the high-speed automatic filling and capping machine.

[0049] Figure 7 It is a structural schematic diagram of the capping mechanism in the high-speed automatic filling and capping machine of the utility model.

[0050] Figure 8 for Figure 7 An enlarged schematic diagram of point I. DETAILED DESCRIPTION

[0051] The present invention will be described in detail below with reference to the accompanying drawings and specific implementations.

[0052] See also Figures 1 to 8 The figure shows a high-speed automatic filling and capping machine, which is used for the washing, drying, filling and capping automatic production line of oral liquid (see especially Figure 1 ), which includes: a frame 100, a bottle feeding mechanism 200, a bottle feeding dial mechanism 300, a tracking and filling device 400, a transition dial mechanism 500, a capping dial mechanism 600, a cap supplying device 700, a capping and bottle feeding dial mechanism 800, a capping mechanism 900 and a bottle discharging mechanism 1000.

[0053] The bottle inlet of the bottle feeding mechanism 200 is connected to the bottle outlet of the tunnel-type hot air circulation sterilization oven 2000 in the fully automatic production line of oral liquid washing, drying, filling and capping, and receives the medicine bottles from the bottle outlet of the tunnel-type hot air circulation sterilization oven 2000.

[0054] The bottle feeding mechanism 200 includes a circulating bottle feeding mesh belt 210 and a spoiler block 220 arranged above the bottle feeding mesh belt 210. The bottle feeding mesh belt 210 is driven by the main rotating system (not shown in the figure) in the high-speed automatic filling and capping machine.

[0055] There are two spoiler blocks 220, which are symmetrically arranged above the bottle-feeding mesh belt 210; spoiler track surfaces 221 are provided on the opposite surfaces of the two spoiler blocks 220. The shape of the spoiler track surfaces 221 can automatically adjust the density of bottles in front of the bottle-feeding dial 300 and the smoothness of the bottle-digging grooves entering the bottle-feeding dial 300, smoothly realizing the automatic bottle-feeding, bottle-sorting and bottle-delivering process of the large sector of the bottle-digging grooves, ensuring that the medicine bottles are delivered to the filling station intact, quickly and smoothly without damage or missing bottles.

[0056] The bottle feed dial mechanism 300 includes a rotating bottle feed dial 310 and an arcuate transition bar 320 (the aforementioned first arcuate transition bar). A continuous series of bottle-feeding teeth 311 and tooth grooves are provided on the outer circumference of the bottle feed dial 310. A portion of the bottle-feeding teeth 311 engages with the bottle outlet 230 of the bottle feed mechanism 200, directing bottles from the bottle outlet 230 of the bottle feed mechanism 200 into the tooth grooves of the bottle feed dial 310. The first portion of the arcuate transition bar 320 is located on the outer periphery of the bottle feed dial 310 to protect bottles within the tooth grooves of the bottle feed dial 310.

[0057] The tracking and filling device 400 is arranged above the bottle feeding dial 300. Figures 3 to 5 The tracking and filling device 400 includes a rotary arm component 410, a rotary lifting shaft mechanism and a plurality of long-tail filling needles 420.

[0058] The rotary lift shaft mechanism includes a rotary shaft 431 and a rotary lift shaft 432. The rotary shaft 431 defines an inner hole 431a, and the rotary lift shaft 432 is axially slidably disposed within the inner hole 431a of the rotary shaft 431. The rotary shaft 431 is pivotally mounted within a bottle feed dial shaft 330 via a bearing. The upper end of the bottle feed dial shaft 330 is fixedly connected to the rotation center of the bottle feed dial 300. Rotation of the bottle feed dial shaft 330 drives the bottle feed dial 300 to rotate. The bottle feed dial shaft 330 is supported on a bottle feed dial deck 110 via a bearing. The lower portion of the support base 330 is fixed to the bottle feed dial deck 110 in the frame 100. The curved transition bar 320 is supported on the bottle feed dial deck 110 via a curved transition bar support column 321.

[0059] One end of the rotating arm member 410 is fixed to the top of a rotating lifting shaft 432, rotating and lifting along with the shaft. A number of long-tailed injection needles 420 are mounted on the other end of the arm member 410. These needles 420 are connected to an oral liquid delivery tube (not shown) to allow nitrogen to enter the synchronously rotating medicine bottle and inject the liquid without foam. The oral liquid delivery tube is mounted on the arm member 410 via a tube holder 450.

[0060] The rotary lifting shaft mechanism relies on the rotary lifting shaft mechanism to perform lifting and rotation. The rotary lifting shaft mechanism includes a rotary lifting shaft lifting mechanism and a rotary lifting shaft rotating mechanism to drive the rotation and lifting.

[0061] See Figure 4 and Figure 5 The rotary lifting shaft rotation mechanism includes a rotary driven gear 441, a rotary driving gear 442, a rotating shaft 443, a plane cam 444, a rack 445, a guide rail fixing plate 446 and a rotary gear 447.

[0062] The rotary driven gear 441 is keyed to the lower end of the rotary shaft 431. The rotary driving gear 442 is keyed to the upper end of the rotating shaft 443. The upper and lower ends of the rotating shaft 443 are also pivotally mounted on the frame 100. The planar cam 444 is fixed to the center of the rotating shaft 443. When the planar cam 444 reciprocates, it drives the rotating shaft 443 to reciprocate. When the rotating shaft 443 reciprocates, it drives the rotary driving gear 442 to reciprocate. The rotary driving gear 442 meshes with the rotary driven gear 441. When the rotary driving gear 442 reciprocates, it drives the rotary driven gear 441 to reciprocate. When the rotary driven gear 441 reciprocates, it drives the rotary shaft 431 to reciprocate.

[0063] A closed track groove 444a is provided in the plane cam 444, and a driving pin 448 is provided at one end of the rack 445 adjacent to the plane cam 444. The driving pin 448 is slidably arranged in the closed track groove 444a. In this way, when the rack 445 performs linear reciprocating motion, the plane cam 444 is driven to rotate back and forth by the driving pin 448 and the closed track groove 444a, thereby converting the linear motion of the rack 445 into the reciprocating circular motion of the plane cam 444.

[0064] The linear motion of the rack 445 is driven by a rotary gear 447 meshing with the rack 445 , and the rotation of the rotary gear 447 is driven by a main rotating system (not shown) in the high-speed automatic filling and capping machine.

[0065] To improve the stability of the reciprocating linear motion of the rack 445, a linear guide 446a is provided on the guide rail fixing plate 446. A slider 445a is provided on the rack 445; the slider 445a slides on the linear guide 446a. The guide rail fixing plate 446 is fixed to the frame 100 through a plurality of guide rail brackets 460.

[0066] The rotary lift shaft rotation mechanism also includes an L-shaped slide 470 and a clamping plate 480. The upper end of the L-shaped slide 470 is fixedly connected to the rotary driven gear 441, and one end of the clamping plate 480 is slidably connected to the lower end of the L-shaped slide. In this way, the clamping plate 480 can move up and down relative to the L-shaped slide 470 and follow the rotary lift shaft 432. The other end of the clamping plate 480 is fixed to the rotary lift shaft 432. In this way, when the rotary driven gear 441 reciprocates, the rotary lift shaft 432 is driven to reciprocate through the L-shaped slide 470 and clamping plate 480.

[0067] The rotary lifting shaft lifting mechanism includes a filling cam 491, an anti-rotation splint mechanism 492 and an anti-rotation column 493. The filling cam 491 is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine. During the rotation of the filling cam 491, the rotary lifting shaft 432 is driven to move up and down through the anti-rotation splint mechanism 492.

[0068] A limiting waist-shaped groove 492aa is provided on the anti-rotation splint 492a of the anti-rotation splint mechanism 492, and the anti-rotation column 493 passes through the limiting waist-shaped groove 492aa to limit the rotation angle of the anti-rotation splint mechanism 492, and further limit the rotation angle of the rotary lifting shaft 430; the anti-rotation column 493 is fixed on the frame.

[0069] The rotary lifting shaft lifting mechanism also includes a rotary lifting shaft reset spring 494 on the rotary lifting shaft 432. One end of the rotary lifting shaft reset spring 494 acts on the rotary shaft 431, and the other end acts on the splint 480. In this way, the rotary lifting shaft 432 can be quickly reset by relying on the rotary lifting shaft reset spring 494.

[0070] A filling gear 340 is fixed to the lower end of the bottle feed dial shaft 330. The filling gear 340 is driven to rotate by the main rotating system of the high-speed automatic filling and capping machine. During the rotation of the filling gear 340, the bottle feed dial 310 is driven to rotate through the bottle feed dial shaft 330.

[0071] The transition dial mechanism 500 includes a rotating transition dial 510 and an arcuate transition bar 520 (the aforementioned second arcuate transition bar). Continuous transition teeth 511 and transition tooth grooves are provided on the outer circumference of the transition dial 510. The transition dial 510 is driven to rotate by a main rotating system (not shown in the figure) in the high-speed automatic filling and capping machine. The rotation direction of the transition dial 510 is opposite to that of the bottle feed dial 310 and the transition dial 510 is docked with the bottle feed dial 310 to receive the medicine bottles for oral liquid filling sent by the bottle feed dial 310.

[0072] The first part, that is, the middle part, of the arc-shaped transition bar 520 is located on the periphery of the transition dial 510 to protect the medicine bottle filled with oral liquid entering the transition tooth groove of the transition dial 510. The second part, that is, the end adjacent to the bottle feed dial 310, extends to the top of the bottle feed dial 310 to dial the medicine bottle filled with oral liquid in the bottle feed dial 310 into the transition tooth groove of the transition dial 510.

[0073] The capping dial mechanism 600 includes a rotating capping dial 610 and an arcuate transition bar 620 (the aforementioned third arcuate transition bar). A continuous series of capping teeth 611 and capping tooth grooves are provided on the outer circumference of the capping dial 610. The capping dial 610 is driven by a main rotation system (not shown) in the high-speed automatic filling and capping machine. The capping dial 610 rotates in the opposite direction to the transition dial 610 and interfaces with the transition dial 510 to receive oral liquid bottles delivered by the transition dial mechanism 500.

[0074] The first part of the arc-shaped transition bar 620, that is, the middle part, is located on the periphery of the capping dial 610 to protect the oral liquid bottle entering the capping tooth groove of the capping dial 610; the second part of the second arc-shaped transition bar, that is, the end adjacent to the transition dial 510, extends to the top of the transition dial 510, and is arranged opposite to the third part of the arc-shaped transition bar 520, that is, the end adjacent to the transition dial 510, to jointly move the oral liquid bottle in the transition dial 510 into the capping tooth groove of the capping dial 610; the first part of the arc-shaped transition bar 510 is located between the second part of the arc-shaped transition bar 510 and the third part of the arc-shaped transition bar 510.

[0075] The cap supply device 700 has a structure that is basically the same as that of a conventional cap supply device, and has a cap supply track 710. The cap outlet end of the cap supply track 710 is located above the capping dial 610, and the bottle caps coming out of the cap outlet end of the cap supply track 710 fall onto the bottle mouth of the oral liquid medicine bottle in the capping dial 610.

[0076] The capping and bottle feeding dial mechanism 800 includes a rotating capping and bottle feeding dial 810 and an arcuate transition bar 820 (the aforementioned fourth arcuate transition bar). Continuous capping and bottle feeding teeth 811 and capping and bottle feeding tooth grooves are provided on the outer circumference of the capping and bottle feeding dial 810. The capping and bottle feeding dial 810 is driven to rotate by the main rotating system (not shown in the figure) in the high-speed automatic filling and capping machine. The rotation direction of the capping and bottle feeding dial 810 is opposite to the rotation direction of the capping dial 610 and is connected to the capping dial 610 to receive the medicine bottles filled with oral liquid and with medicine caps sent by the capping dial 610.

[0077] The first part, that is, the middle part, of the arc-shaped transition bar 820 is located on the periphery of the capping and bottle feeding dial 810 to protect the medicine bottles filled with oral liquid and with medicine caps that enter the capping and bottle feeding tooth groove of the capping and bottle feeding dial 810; the second part, that is, the end adjacent to the capping dial, of the arc-shaped transition bar 810 extends to above the capping dial 610, and is arranged opposite to the third part, that is, the end adjacent to the capping and bottle feeding dial 810, to jointly move the medicine bottles filled with oral liquid and with medicine caps in the capping dial 610 into the capping and bottle feeding tooth groove of the capping and bottle feeding dial 810; the first part of the arc-shaped transition bar 610 is located between the second part of the arc-shaped transition bar 610 and the third part of the arc-shaped transition bar 610.

[0078] The capping mechanism 900 comprises a capping dial 910, a capping device 920, and an arcuate transition bar 930 (the fifth arcuate transition bar mentioned above). A continuous array of capping teeth 911 and capping tooth grooves are provided on the outer circumference of the capping dial 910.

[0079] The capping dial 910 is driven by a capping dial driving mechanism to rotate. The rotation direction of the capping dial 910 is opposite to the rotation direction of the capping bottle feeding dial 810 and is docked with the capping bottle feeding dial 810 to receive the medicine bottles filled with oral liquid and with medicine caps sent by the capping bottle feeding dial 810.

[0080] The capping dial driving mechanism includes an elevator 941, a main column 942, a main driving shaft 943, a capping dial shaft 944, a driving gear 945, a chassis fixing seat 946, a plurality of chassis shafts 947, a bottom driving gear 948 and a plurality of chassis shaft gears 949.

[0081] The elevator 941 is mounted on the frame 100, and the lower end of the main column 942 is fixed to the elevator 941. The main drive shaft 943 is mounted on the main column 942 via a bearing shaft. The capping dial shaft 944 is keyed to the main drive shaft 943. The driving gear 945 is keyed to the capping dial shaft 944. The driving gear 945 is driven by the main rotating system in the high-speed automatic filling and capping machine to rotate. The rotating driving gear 945 drives the capping dial shaft 944 to rotate, and the rotating capping dial shaft 944 drives the main drive shaft 943 to rotate.

[0082] The capping dial shaft 944 is mounted on the frame 100 through a bearing seat 944a and a bearing, and the capping dial shaft 944 rotates relative to the frame 100.

[0083] The bottom driving gear 948 is fixed on the bearing seat 949, and the capping dial shaft 944 rotates relative to the bottom driving gear 948.

[0084] The chassis fixing seat 946 is fixed on the capping dial shaft 944 and rotates following the capping dial shaft 944 ; the capping dial 910 is supported on the chassis fixing seat 946 through the capping dial support column 911 .

[0085] When the capping dial shaft 944 rotates, it drives the chassis fixing seat 946 and the capping dial 910 to rotate, and then drives the medicine bottle filled with oral liquid and with a medicine cap in the capping dial 910 to revolve.

[0086] The arcuate transition bar 930 is supported on the frame 100 via an arcuate transition bar support shaft 931. The first portion of the arcuate transition bar 930, i.e., the middle portion thereof, is located outside the capping dial 910 to protect capped medicine bottles entering the capping tooth groove of the capping dial 910. The second portion of the arcuate transition bar 930, i.e., the end thereof adjacent to the capping bottle feed dial 810, extends above the capping bottle feed dial 810 and cooperates with the third portion of the arcuate transition bar 820, i.e., the end thereof adjacent to the capping dial 910, to move the medicine bottles filled with oral liquid and capped in the capping bottle feed dial 810 into the capping tooth groove of the capping dial 910 for capping. The first portion of the arcuate transition bar 820 is located between the second portion of the arcuate transition bar 820 and the third portion of the arcuate transition bar 820.

[0087] Several chassis shafts 947 are circumferentially mounted on chassis mounting base 946 via chassis shaft bearings 947a. These shafts 947 can be driven by chassis mounting base 946 to revolve or rotate about their own axes. Each chassis shaft 947 supports a medicine bottle filled with oral liquid and capped. A chassis shaft gear 949 is secured to the lower end of each chassis shaft 947. These chassis shaft gears 949 revolve while also engaging with a bottom drive gear 948, driving the chassis shaft 947 to rotate.

[0088] On the capping dial 910, the capping device 920 caps the medicine bottles filled with oral liquid and with medicine caps.

[0089] The capping device 920 includes: a cutter disc 921, several sets of cutter mechanisms 922, several sets of bottle rotating mechanisms 923, a cutter cam 924, a bottle rotating driving gear 925, and a lifting cam 926.

[0090] The cutter disc 921 is keyed to the upper end of the main drive shaft 943. Several sets of crimping mechanisms 922 and several sets of bottle transfer mechanisms 923 are circumferentially mounted on the cutter disc 921. The crimping mechanisms 922 are located inside the bottle transfer mechanisms 923. This ensures tight capping without leakage, ensuring the sealing and safety of the medicines while effectively preventing accidental injuries to the operator caused by the actively rotating crimping blades during machine operation.

[0091] Each set of rolling knife mechanism 922 includes a rolling knife shaft 922a, a knife holder 922b, a knife rod 922c and a rolling knife 922d. The rolling knife shaft seat 922e is arranged on the cutter disc 921. A fixing clamp 922f is fixed at one end of the rolling knife shaft 922a. The driving shaft 922g in the rolling knife mechanism 922 is installed on the fixing clamp 922f. The knife holder 922b is installed at the other end of the rolling knife shaft 922a. The knife rod 922c is installed on the knife holder 922b, and the rolling knife 922d is installed on the knife rod 922c.

[0092] The guillotine cam 924 is keyed on the main column 942, and a closed guillotine mechanism driving track groove 924a is provided on the guillotine cam 924. The driving shaft 922g in the guillotine mechanism 922 is slidably arranged in the closed guillotine mechanism driving track groove 924a. When the guillotine mechanism 922 rotates following the cutter disc 921, the guillotine rotating shaft 922a in the guillotine mechanism 922 rotates by relying on the drive of the closed guillotine mechanism driving track groove 924a.

[0093] The bottle rotating mechanism 923 includes a bottle cap pressing head 923a, a bottle rotating shaft 923b, a bottle rotating shaft sleeve 923c, a slide 924d, a slider 924e, and a fixed plate 924f. The fixed plate 924f is axially mounted on the main column 942 so that the fixed plate 924f rotates relative to the main column 942. The bottle rotating driving gear 925 is keyed to the main column 942 and cannot rotate.

[0094] The bottle cap pressing head 923a and the slider 924e are respectively fixed on the two ends of the bottle rotating shaft 923b; the bottle rotating shaft sleeve 923c is arranged on the knife disc 921 and is driven by the knife disc 921 to revolve; a bottle rotating gear 924g is provided on the bottle rotating shaft sleeve 923c, and the bottle rotating gear 924g is engaged with the bottle rotating driving gear 925, so that the bottle rotating gear 924g rotates while following the revolving of the knife disc 921; the bottle rotating shaft 923b is keyed in the inner hole of the bottle rotating shaft sleeve 923c and revolves and rotates together with the bottle rotating shaft sleeve 923c; the slider 924e is arranged in the slide seat 924d in an axial movement manner, and the slider 924e is driven up and down by the lifting cam 926.

[0095] The slide 924d is fixed on the fixed disk 924f and revolves synchronously with the fixed disk 924f; the fixed disk 924zf is fixedly connected to the cutter disk 921 through a plurality of circumferentially arranged connecting columns 924h and rotates synchronously with the cutter disk 921.

[0096] A bottle-turning mechanism lifting track groove 926a is provided on the outer circumference of the lifting cam 926, and a roller 924i is provided on the slider 924e. The roller 924i is slidably configured in the bottle-turning mechanism lifting track groove 926a, and relies on the bottle-turning mechanism lifting track groove 926a to drive the slider 924e to move up and down on the slide seat 924d, thereby driving the bottle-turning shaft 923b to move up and down. When the bottle-turning mechanism 923 descends, it rotates with the medicine bottle to press the bottle cap.

[0097] The bottle discharge mechanism 1000 includes a bottle discharge dial 1100 and a bottle discharge mesh belt 1200. The bottle discharge dial 1100 is driven by the main rotation system (not shown) of the high-speed automatic filling and capping machine. The bottle discharge dial 1100 rotates in the opposite direction of the capping dial 910 and interfaces with the capping dial 910 to receive the capped medicine bottles delivered by the capping mechanism 900.

[0098] Continuous bottle-discharging teeth 1110 and bottle-discharging tooth grooves are provided on the outer circumference of the bottle-discharging dial 1100; the first part of the bottle-discharging mesh belt 1200, that is, the middle part of the bottle-discharging mesh belt 1200, is located on the outer periphery of the bottle-discharging dial 1100 to protect the capped medicine bottles entering the bottle-discharging tooth grooves of the bottle-discharging dial 1100; the second part of the bottle-discharging mesh belt 1200, that is, the end of the bottle-discharging mesh belt 1200 adjacent to the capping dial 910 extends to above the capping dial 910, and is arranged opposite to the third part of the arc-shaped transition strip 930, that is, the end of the arc-shaped transition strip 930 adjacent to the bottle-discharging dial 1100, to jointly move the capped medicine bottles in the capping dial 910 into the bottle-discharging tooth grooves of the bottle-discharging dial 1200 for discharging, and the third part of the bottle-discharging mesh belt 1200, that is, the end of the bottle-discharging mesh belt 1200 away from the bottle-discharging dial 1100 extends outward for discharging.

[0099] The first part of the arcuate transition bar 930 is located between the second part of the arcuate transition bar 930 and the third part of the arcuate transition bar 930; the first part of the bottle discharging mesh belt 1200 is located between the second part of the bottle discharging mesh belt 1200 and the third part of the bottle discharging mesh belt 1200.

Claims

1. A high-speed automatic filling and capping machine for a fully automatic production line of washing, drying, filling and capping of oral liquids, characterized in that: include: A rack, and disposed on the rack: a bottle feeding mechanism, the bottle inlet of which is connected to the bottle outlet of the tunnel-type hot air circulation sterilization oven in the fully automatic production line for washing, drying, filling and capping of the oral liquid; a bottle feed dial mechanism comprising a rotating bottle feed dial and a first arcuate transition strip; a continuous array of bottle-feeding teeth and tooth grooves is provided on the outer circumference of the bottle feed dial; a portion of the bottle-feeding teeth engages with the bottle outlet of the bottle feed mechanism to feed medicine bottles exiting the bottle outlet of the bottle feed mechanism into the tooth grooves of the bottle feed dial; a first portion of the first arcuate transition strip is located on the outer periphery of the bottle feed dial to protect medicine bottles entering the tooth grooves of the bottle feed dial; a tracking and filling device that performs reciprocating motion in a step-by-step manner and is disposed above the bottle feed dial, wherein a plurality of long-tail filling needles are disposed on the tracking and filling device, and these long-tail filling needles are used to fill oral liquid into the medicine bottles that are carried into the dosing area by the bottle feed dial; A transition dial mechanism, the transition dial mechanism comprising a rotating transition dial and a second arcuate transition dial bar, the outer circumference of the transition dial being provided with continuous transition teeth and transition tooth grooves; the rotation direction of the transition dial being opposite to the rotation direction of the bottle-feeding dial and being docked with the bottle-feeding dial so as to receive the medicine bottles filled with oral liquid sent by the bottle-feeding dial; the first portion of the second arcuate transition dial bar is located at the outer periphery of the transition dial so as to protect the medicine bottles filled with oral liquid entering the transition tooth groove of the transition dial, the second portion of the first arcuate transition dial bar extends above the bottle-feeding dial and is docked with the end of the first arcuate transition dial bar adjacent to the transition dial mechanism, together to dial the medicine bottles filled with oral liquid in the bottle-feeding dial into the transition tooth groove of the transition dial; The bottle is then moved from the bottle capping mechanism to the bottle capping mechanism, and the bottle capping mechanism comprises a rotating bottle capping dial and a third arc-shaped transition bar, the outer circumference of the bottle capping dial being provided with continuous bottle capping teeth and bottle capping tooth grooves; the rotation direction of the bottle capping dial is opposite to the rotation direction of the transition dial and is docked with the transition dial to receive the bottle of oral liquid sent by the transition dial mechanism; the first part of the third arc-shaped transition bar is located at the outer periphery of the bottle capping dial to protect the bottle of oral liquid entering the bottle capping tooth groove of the bottle capping dial; the second part of the third arc-shaped transition bar extends to the top of the transition dial and is arranged opposite to the third part of the second arc-shaped transition bar, and together they move the bottle of oral liquid in the transition dial into the bottle capping tooth groove of the bottle capping dial; the first part of the second arc-shaped transition bar is located between the second part of the second arc-shaped transition bar and the third part of the second arc-shaped transition bar; a cap feeding device, the cap feeding device comprising a cap feeding track, the cap discharge end of the cap feeding track being located above the capping dial, the bottle caps discharged from the cap discharge end of the cap feeding track falling onto the bottle mouth of the oral liquid medicine bottle in the capping dial; A capping and feeding dial mechanism, the capping and feeding dial mechanism includes a rotating capping and feeding dial and a fourth arc-shaped transition bar, the outer circumference of the capping and feeding dial is provided with continuous capping and feeding teeth and capping and feeding tooth grooves; the rotation direction of the capping and feeding dial is opposite to the rotation direction of the capping dial and is docked with the capping dial to receive the medicine bottles filled with oral liquid and with medicine caps sent by the capping dial; the first part of the fourth arc-shaped transition bar is located on the outer periphery of the capping and feeding dial to protect the feeding bottle. The medicine bottle filled with oral liquid and with a medicine cap is inserted into the capping and bottle feeding tooth groove of the capping and bottle feeding dial; the second portion of the fourth arc-shaped transition strip extends above the capping dial and is arranged opposite to the third portion of the third arc-shaped transition strip, and together they move the medicine bottle filled with oral liquid and with a medicine cap in the capping dial into the capping and bottle feeding tooth groove of the capping and bottle feeding dial; the first portion of the third arc-shaped transition strip is located between the second portion of the third arc-shaped transition strip and the third portion of the third arc-shaped transition strip; A capping mechanism, the capping mechanism comprises a capping dial, a capping device and a fifth arc-shaped transition strip; a continuous capping tooth and a capping tooth groove are provided on the outer circumference of the capping dial; the rotation direction of the capping dial is opposite to the rotation direction of the capping bottle feeding dial and is docked with the capping bottle feeding dial, and receives the medicine bottles filled with oral liquid and with medicine caps sent by the capping bottle feeding dial mechanism, and on the capping dial, the capping device caps these medicine bottles filled with oral liquid and with medicine caps; the first part of the fifth arc-shaped transition strip The first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar; the first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar; the second portion of the fifth arcuate transition bar extends to above the capping bottle feeding dial and is arranged opposite to the third portion of the fourth arcuate transition bar, and together they move the oral liquid-filled and capped medicine bottles in the capping bottle feeding dial slot into the capping tooth groove of the capping dial for capping; the first portion of the fourth arcuate transition bar is located between the second portion of the fourth arcuate transition bar and the third portion of the fourth arcuate transition bar; A bottle discharging mechanism, comprising a bottle discharging dial and a bottle discharging mesh belt, wherein the outer circumference of the bottle discharging dial is provided with continuous bottle discharging teeth and bottle discharging tooth grooves; the rotation direction of the bottle discharging dial is opposite to the rotation direction of the capping dial and is docked with the capping dial to receive the capped medicine bottles sent by the capping mechanism; the first part of the bottle discharging mesh belt is located at the outer periphery of the bottle discharging dial to protect the capped medicine bottles entering the bottle discharging tooth groove of the bottle discharging dial; the second part of the bottle discharging mesh belt extends to the Above the capping dial, it is arranged opposite to the third part of the fifth arc-shaped transition strip, and together they move the capped medicine bottles in the capping tooth groove into the bottle-discharging tooth groove of the bottle-discharging dial for discharging. The third part of the bottle-discharging mesh belt extends outward to discharge the bottles, and the first part of the bottle-discharging mesh belt is located between the second part of the bottle-discharging mesh belt and the third part of the bottle-discharging mesh belt; the first part of the fifth arc-shaped transition strip is located between the second part of the fifth arc-shaped transition strip and the third part of the fifth arc-shaped transition strip.

2. A high-speed automatic filling and capping machine according to claim 1, characterized in that: The bottle feeding mechanism includes a circulating bottle feeding mesh belt and a spoiler block arranged above the bottle feeding mesh belt. The spoiler block consists of two blocks, which are symmetrically arranged above the bottle feeding mesh belt. Spoiler track surfaces are provided on the opposite surfaces of the two spoiler blocks. The shape of the spoiler track surfaces can automatically adjust the density of bottles in front of the bottle feeding dial and the smoothness of the bottle dialing teeth entering the bottle feeding dial.

3. The high-speed automatic filling and capping machine according to claim 1, characterized in that: The tracking and filling device includes a rotary arm component, a rotary lifting shaft mechanism for driving the rotary arm component to lift and rotate, and a plurality of long-tail filling needles. The rotary lifting shaft mechanism is concentrically arranged with the bottle feed dial and rotates and lifts by means of a rotary lifting shaft rotation mechanism and a rotary lifting shaft lifting mechanism. The rotation center of the rotary arm component is fixed on the top end of the rotary lifting shaft mechanism. The plurality of long-tail filling needles are installed on the end of the rotary arm of the rotary arm component and are connected to the oral liquid delivery tube.

4. The high-speed automatic filling and capping machine according to claim 3, characterized in that: The rotary lifting shaft mechanism includes a rotary shaft, a rotary lifting shaft and a rotary driven gear with a key arranged on the rotary lifting shaft mechanism, and the rotary driven gear drives the rotary shaft to rotate; the rotary shaft has an inner hole, and the rotary lifting shaft is axially slidably arranged in the inner hole of the rotary shaft, and the rotary lifting shaft is driven by the rotary lifting shaft lifting mechanism to be lifted and lowered along the axial direction of the rotary lifting shaft; the rotary driven gear is driven by a rotary lifting shaft rotation mechanism to rotate relative to the rotary shaft; the rotation center of the swing arm component is fixed on the top end of the rotary lifting shaft.

5. The high-speed automatic filling and capping machine according to claim 4, characterized in that: The rotary lifting shaft rotation mechanism also includes a rotary driving gear meshing with the rotary driven gear, a rotating shaft for keying the rotary driving gear, a plane cam fixed on the rotating shaft, a rack for driving the plane cam to rotate back and forth, a guide rail fixing plate for the rack to perform linear motion, and a rotary gear that drives the rack to perform linear motion. The rotary gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine. A linear guide rail is provided on the guide rail fixing plate, a slider is provided on the rack, and a driving pin is provided on the end of the rack adjacent to the plane cam; a closed track groove is provided in the plane cam, and the driving pin is slidably configured in the closed track groove to drive the plane cam to rotate; the slider slides on the linear guide rail.

6. The high-speed automatic filling and capping machine according to claim 5, characterized in that: The rotary lifting shaft rotation mechanism also includes an L-shaped slide fixed to the rotary driven gear and a clamping plate with one end slidingly configured on the L-shaped slide, the other end of the clamping plate is fixed to the rotary lifting shaft, and the rotary driven gear body drives the rotary lifting shaft to rotate through the L-shaped slide and the clamping plate; the L-shaped slide moves up and down relative to the clamping plate following the rotary lifting shaft.

7. The high-speed automatic filling and capping machine according to claim 6, characterized in that: The rotary lifting shaft lifting mechanism includes a filling cam, an anti-rotation splint mechanism and an anti-rotation column. The filling cam is driven to rotate by the main rotation system in the high-speed automatic filling and capping machine. During the rotation of the filling cam, the rotary lifting shaft is driven to perform lifting and lowering movements by the anti-rotation splint mechanism; a limiting waist-shaped groove is provided on the anti-rotation splint of the anti-rotation splint mechanism, and the anti-rotation column passes through the limiting waist-shaped groove to limit the rotation angle of the anti-rotation splint mechanism, thereby limiting the rotation angle of the rotary lifting shaft; the anti-rotation column is fixed to the frame.

8. The high-speed automatic filling and capping machine according to claim 7, characterized in that: The rotary lifting shaft lifting mechanism also includes a set of rotary lifting shaft reset springs on the rotary lifting shaft, one end of the rotary lifting shaft reset spring acts on the rotary shaft, and the other end acts on the clamping plate.

9. The high-speed automatic filling and capping machine according to claim 8, characterized in that: The rotary shaft is arranged in a bottle-feeding dial shaft through a bearing shaft, the bottle-feeding dial is fixed on one end of the bottle-feeding dial shaft, and a filling gear is fixed on the other end of the bottle-feeding dial shaft. The filling gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine and drives the bottle-feeding dial to rotate through the bottle-feeding dial shaft.

10. The high-speed automatic filling and capping machine according to claim 1, characterized in that: The capping dial is driven to rotate by a capping dial driving mechanism, and the capping dial driving mechanism includes an elevator mounted on the frame, a main column fixed on the elevator, a main driving shaft arranged on the main column, a capping dial shaft with a key arranged on the main driving shaft, a driving gear with a key arranged on the capping dial shaft, a chassis fixing seat fixed on the capping dial shaft, a plurality of chassis shafts circumferentially mounted on the chassis fixing seat, a bottom driving gear mounted on the frame and a chassis shaft gear fixed on each chassis shaft; one end of each chassis shaft corresponds to a medicine bottle and holds the corresponding medicine bottle, and a chassis shaft gear is provided at the other end of each chassis shaft, The disk shaft gear is engaged with the bottom driving gear, and the capping dial is fixed on a bottom plate fixing seat and rotates synchronously with the rotation of the chassis fixing seat; the bottom driving gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine, and during the rotation of the bottom driving gear, the chassis shaft is driven to rotate by the chassis shaft gear on each chassis shaft, and when the chassis shaft rotates, it drives the medicine bottle on the chassis shaft to rotate; the driving gear is driven to rotate by the main rotating system in the high-speed automatic filling and capping machine, and the rotating driving gear drives the capping dial shaft, the main driving shaft and the chassis fixing seat to rotate, and the rotating chassis fixing seat drives several chassis shafts to revolve and the capping dial to rotate.

11. The high-speed automatic filling and capping machine according to claim 10, characterized in that: The capping device includes: a cutter disc keyed on one end of the main drive shaft, a plurality of rolling cutter mechanisms and bottle turning mechanisms circumferentially installed on the cutter disc, a rolling cutter cam keyed on the main column and located above the cutter disc, a bottle turning driving gear keyed on the main column and located above the rolling cutter cam, and a lifting cam keyed on the main column; the main drive shaft drives the cutter disc to rotate, and the rotating cutter disc drives the plurality of rolling cutter mechanisms and the plurality of bottle turning mechanisms to revolve, while the plurality of rolling cutter mechanisms revolve, they rotate under the action of the rolling cutter cam to perform capping; while the plurality of bottle turning mechanisms revolve, they are lifted and lowered under the action of the lifting cam, and when the bottle turning mechanism descends, it rotates along with the medicine bottle to press the bottle cap.

12. The high-speed automatic filling and capping machine according to claim 11, characterized in that: The cutting mechanism is located inside the bottle rotating mechanism.

13. The high-speed automatic filling and capping machine according to claim 12, characterized in that: A closed guillotine mechanism driving track groove is provided on the guillotine cam, and a driving shaft in the guillotine mechanism is slidably arranged in the closed guillotine mechanism driving track groove, and the guillotine mechanism rotates by being driven by the closed guillotine mechanism driving track groove.

14. The high-speed automatic filling and capping machine according to claim 13, characterized in that: The guillotine mechanism includes a guillotine shaft, a tool holder, a tool rod and a guillotine. The guillotine shaft is arranged on the cutter disc through a bearing seat shaft. A fixing clamp is fixed at one end of the guillotine shaft. The drive shaft in the guillotine mechanism is installed on the fixing clamp. The tool holder is installed at the other end of the guillotine shaft. The tool rod is installed on the tool holder, and the guillotine is installed on the tool rod.

15. The high-speed automatic filling and capping machine according to claim 14, characterized in that: The bottle rotating mechanism includes a bottle cap pressing head, a bottle rotating shaft, a bottle rotating shaft sleeve, a slide seat and a slider. The bottle cap pressing head and the slider are respectively fixed on the two ends of the bottle rotating shaft. The bottle rotating shaft sleeve is arranged on the knife disc and is driven by the knife disc to rotate. A bottle rotating gear is provided on the bottle rotating shaft sleeve. The bottle rotating gear is engaged with the bottle rotating driving gear to drive the bottle rotating gear to rotate. The bottle rotating shaft key is arranged in the inner hole of the bottle rotating shaft sleeve and rotates and revolves together with the bottle rotating shaft sleeve. The slider is arranged in the slide seat in an axial movement manner. The slider is driven up and down by the lifting cam.

16. The high-speed automatic filling and capping machine according to claim 15, characterized in that: A bottle rotating mechanism lifting track groove is provided on the outer circumference of the lifting cam, and a roller is provided on the slider. The roller is slidably configured in the bottle rotating mechanism lifting track groove, and relies on the bottle rotating mechanism lifting track groove to drive the slider to move up and down on the slide seat.

17. The high-speed automatic filling and capping machine according to claim 16, characterized in that: The bottle rotating mechanism also includes a fixed plate, the fixed plate shaft is arranged on the main column and located above the bottle rotating driving gear, and the slide is fixed on the fixed plate; the fixed plate is fixedly connected to the cutter disc through a plurality of circumferentially arranged connecting columns and rotates synchronously with the cutter disc.

Citation Information

Patent Citations

  • Filling method and filling and capping integrated device

    CN117923402A