Sliding contact line power supply type sorting machine

Abstract

The utility model belongs to the technical field of sliding contact line power supply type sorting machines, and particularly relates to a sliding contact line power supply type sorting machine which comprises a sorting machine body, two end safety covers, two door plates, a plurality of supporting feet, a safety bottom net, two linear guide rails, four double-rail arc rails, a plurality of arc section supporting rods and a linear permanent magnet motor. The double-rail closed-loop control device further comprises a sliding contact line installation seat and an infrared installation plate, the sliding contact line installation seat and the infrared installation plate are both arranged between the two linear guide rails, the sliding contact line installation seat and the infrared installation plate are located on the two sides of the linear permanent magnet motor respectively, and an infrared transmitter is fixedly installed on the infrared installation plate. The utility model has the advantages of simple structure, low noise, high sorting efficiency and more stable equipment operation, is suitable for most medium and low speed scenes, needs regular maintenance design, maintains the replacement period of the sliding contact arm for about 10 months, has lower manufacturing cost than a wireless power supply type, and is biased to medium and small sites and medium and low end type customer groups.

Description

Technical Field

[0001] The utility model belongs to the technical field of busbar-powered sorting machines, and in particular relates to a busbar-powered sorting machine that can quickly and accurately sort parcels of different destinations to corresponding areas, thereby improving logistics distribution efficiency, classifying, storing and shipping a large number of commodities, reducing manual operations and improving inventory management. Background Art

[0002] A sorting machine is a device used to classify and sort items according to specific rules. It is widely used in logistics, warehousing, manufacturing and other fields.

[0003] Due to structural design limitations, conventional sorting machines are unable to adapt to high-speed motion, operate unsteadily, generate excessive noise, and have a short service life. Furthermore, common wirelessly powered sorting machines are expensive and require high manufacturing costs, making them unsuitable for small and medium-sized sites and low-end customer groups. To address this, we propose a busbar-powered sorting machine. Utility Model Content

[0004] The purpose of the present utility model is to provide a busbar-powered sorting machine to solve the problems raised in the above-mentioned background technology.

[0005] In view of this, the utility model provides a busbar-powered sorting machine, comprising: a sorting machine, two end safety covers, two door panels, a plurality of legs, a safety bottom net, two linear guide rails, four double-track circular arc tracks, a plurality of circular arc segment support rods and a linear permanent magnet motor, and also comprising:

[0006] The bus bar mounting seat and the infrared mounting plate are both arranged between the two linear guide rails, and the bus bar mounting seat and the infrared mounting plate are respectively located on both sides of the linear permanent magnet motor, an infrared emitter is fixedly installed on the infrared mounting plate, a bus bar hanger is fixedly installed on the bus bar mounting seat, a bus bar hanger is fixedly installed on the bus bar, several linear trolleys are slidably installed between the two linear guide rails, a feed connector is provided at the upper and lower connection points of the middle section of the bus bar, a power supply mounting plate is fixedly installed on several of the arc segment support rods and below the feed connector, and a power supply is fixedly installed on the power supply mounting plate.

[0007] In this technical solution, under the action of two linear guide rails and four double-track arc track limiters, several linear trolleys can be prevented from derailing during movement. The smooth running wheels rotate under the force generated by the N pole and S pole of the linear permanent magnet motor. After the linear permanent magnet motor is energized, it pushes the linear trolley through the N pole and S pole to achieve circular motion and high-speed travel, so as to better sort express parcels. The linear permanent magnet motor pushes several linear trolleys forward to rotate repeatedly, and then the express parcels fall through the import end onto several bound linear trolleys, and then the parcels on several linear trolleys drive to the sorting grid. Then the sliding contact line can power the electric rollers on several linear trolleys, and the infrared module signal is used to control the left and right movement of the trolley, so that the parcels can be sorted left and right.

[0008] In the above technical solution, further, end safety covers are fixedly installed at both the front and rear ends of the sorting machine, door panels are fixedly installed on both sides of the sorting machine, a plurality of supporting legs are fixedly installed at the bottom of the sorting machine, a common safety bottom net is fixedly installed between the plurality of supporting legs, two linear guide rails are provided between the two door panels, double-track circular arc tracks are fixedly installed at both ends of the two linear guide rails, a plurality of circular arc segment support rods are provided between the two double-track circular arc tracks, and a linear permanent magnet motor is provided between the two linear guide rails and at the center thereof.

[0009] In this technical solution, the structural stability of the entire device is ensured to ensure that the entire device can operate normally.

[0010] In the above technical solution, further, the busbar mounting seat is located on the left side of the linear permanent magnet motor, the infrared mounting plate is located on the right side of the linear permanent magnet motor, the feed connector is electrically connected to the power supply on the power mounting plate, and the feed connector is electrically connected to the busbar.

[0011] In this technical solution, the structural stability of the busbar mounting base and the infrared mounting plate is ensured, and the feed connector is guaranteed to be able to transmit the electrical energy on the busbar to the power supply on the power supply mounting plate.

[0012] In the above technical solution, further, the linear trolley is slidably connected to the double-track circular arc track, the two linear guide rails are tightly welded to the two door panels respectively, the two ends of several circular arc segment support rods are tightly welded to the two door panels respectively, and the safety bottom net is located at the upper ends of several support legs.

[0013] In this technical solution, it is ensured that the linear trolley can slide normally in the double-track circular arc track, the structural stability of the two linear guide rails is ensured, the structural stability of the several circular arc section support rods is ensured, and the structural stability of the safety bottom net is ensured.

[0014] In the above technical solution, further, the linear trolley adopts a double-track trolley, and a trolley chain plate is fixedly installed on the bottom of several of the linear trolleys. Several of the linear trolleys are respectively connected through several fisheye bearings and several nuts, and several of the nuts are rotatably installed with walking wheels, and guide wheels are provided between the several walking wheels.

[0015] In this technical solution, the structural stability of the linear trolley is ensured to ensure the normal operation of the linear trolley.

[0016] In the above technical solution, further, an electric roller is provided at one end of the linear trolley.

[0017] In this technical solution, it is ensured that the linear trolley can be moved by the electric roller.

[0018] In the above technical solution, further, a trolley roller driver and a sliding contact arm are provided at the bottom of the linear trolley, and the carbon brush on the sliding contact arm is in contact with the sliding contact line, the sliding contact arm is electrically connected to the sliding contact line, and the sliding contact arm is electrically connected to the trolley roller driver.

[0019] In this technical solution, it is ensured that the linear trolley, trolley roller drive and sliding contact arm can operate normally.

[0020] In the above technical solution, further, the trolley roller driver is electrically connected to the electric roller, and the busbar is located below the left side of the linear permanent magnet motor.

[0021] In this technical solution, the structural stability of the trolley roller drive, the electric roller and the busbar is ensured.

[0022] The beneficial effects of the utility model are:

[0023] The busbar-powered sorting machine has a reasonable structural design and adopts a dual-track closed-loop control structure. It has low noise, is suitable for most medium and low-speed scenarios, has high sorting efficiency, and runs more smoothly. It requires regular maintenance. The maintenance and replacement cycle of the busbar arm is about 10 months. The advantage is that the manufacturing cost is lower than that of the wireless power supply model, and it is more suitable for small and medium-sized sites and low-end customer groups. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a top view of the overall structure of the utility model;

[0026] Figure 3 It is a schematic diagram of the internal detailed structure of the utility model as a whole;

[0027] Figure 4This is a schematic diagram of the regional structure of the linear trolley in the utility model;

[0028] Figure 5 This is a schematic diagram of the regional structure of the sliding contact arm in the present utility model.

[0029] The marks in the figure are:

[0030] 1. Linear trolley; 2. Linear permanent magnet motor; 3. Busbar; 4. Busbar hanger; 5. Linear guide rail; 6. Arc segment support rod; 7. Double-track arc track; 8. Support leg; 9. Safety bottom net; 10. End safety cover; 11. Door panel; 12. Busbar mounting seat; 13. Infrared mounting plate; 14. Infrared emitter; 15. Feed connector; 16. Power supply mounting plate; 17. Trolley chain plate; 18. Fisheye bearing; 19. Nut; 20. Travel wheel; 21. Guide wheel; 24. Trolley roller drive; 25. Electric roller; 26. Contact arm. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1 - Figure 5 This application is described in further detail.

[0032] In this application, terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "center," "vertical," and "horizontal" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are primarily intended to better describe this application and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed or operated in a specific orientation. Example

[0033] This embodiment provides a busbar-powered sorting machine, comprising: a sorting machine, two end safety covers 10, two door panels 11, a plurality of legs 8, a safety bottom net 9, two linear guide rails 5, four double-track circular arc tracks 7, a plurality of circular arc segment support rods 6, and a linear permanent magnet motor 2, and further comprising:

[0034] The busbar mounting seat 12 and the infrared mounting plate 13 are both arranged between the two linear guide rails 5, and the busbar mounting seat 12 and the infrared mounting plate 13 are respectively located on both sides of the linear permanent magnet motor 2, an infrared emitter 14 is fixedly installed on the infrared mounting plate 13, a busbar hanger 4 is fixedly installed on the busbar mounting seat 12, a busbar 3 is fixedly installed on the busbar hanger 4, several linear trolleys 1 are slidably installed between the two linear guide rails 5, a feed connector 15 is provided at the upper and lower connection points of the middle section of the busbar 3, a power supply mounting plate 16 is fixedly installed on several arc segment struts 6 and below the feed connector 15, and a power supply is fixedly installed on the power supply mounting plate 16.

[0035] Among them, under the action of the two linear guide rails 5 and the four double-track circular arc tracks 7, the phenomenon of several linear trolleys 1 being derailed during movement can be prevented. The smooth walking wheel 20 rotates under the force generated by the N pole and S pole of the linear permanent magnet motor 2. After the linear permanent magnet motor 2 is energized, it pushes the linear trolley 1 through the N pole and S pole to achieve circular motion and high-speed travel, so as to better sort express parcels. The linear permanent magnet motor 2 pushes several linear trolleys 1 forward to rotate repeatedly, and then the express parcels fall through the import end onto the several bound linear trolleys 1, and then the parcels on the several linear trolleys 1 travel to the sorting grid, and then the busbar 3 can power the electric rollers 25 on the several linear trolleys 1, and control the left and right movement of the trolley through the infrared module signal, so that the parcels are sorted left and right. Example

[0036] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: end safety covers 10 are fixedly installed at the front and rear ends of the sorting machine, door panels 11 are fixedly installed on both sides of the sorting machine, a plurality of supporting legs 8 are fixedly installed at the bottom of the sorting machine, and a common safety bottom net 9 is fixedly installed between the plurality of supporting legs 8. Two linear guide rails 5 are provided between the two door panels 11, and double-track circular arc tracks 7 are fixedly installed at both ends of the two linear guide rails 5. A plurality of circular arc segment support rods 6 are provided between the two double-track circular arc tracks 7. A linear permanent magnet motor 2 is provided between the two linear guide rails 5 and at the center thereof.

[0037] Among them, ensure that the structure of the entire device is stable and that the entire device can operate normally. Example

[0038] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the busbar mounting seat 12 is located on the left side of the linear permanent magnet motor 2, the infrared mounting plate 13 is located on the right side of the linear permanent magnet motor 2, the feed connector 15 is electrically connected to the power supply on the power mounting plate 16, and the feed connector 15 is electrically connected to the busbar 3.

[0039] The structural stability of the busbar mounting base 12 and the infrared mounting plate 13 is ensured, so that the feed connector 15 can transmit the electrical energy on the busbar 3 to the power supply on the power supply mounting plate 16 . Example

[0040] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the linear trolley 1 is slidably connected to the double-track circular arc track 7, the two linear guide rails 5 are tightly welded to the two door panels 11, the ends of the multiple arc segment support rods 6 are tightly welded to the two door panels 11, and the safety bottom net 9 is located at the upper ends of the multiple support legs 8.

[0041] Among them, it is ensured that the linear trolley 1 can slide normally in the double-track arc track 7, the structural stability of the two linear guide rails 5 is ensured, the structural stability of the several arc segment support rods 6 is ensured, and the structural stability of the safety bottom net 9 is ensured. Example

[0042] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the linear trolley 1 adopts a double-track trolley, and a trolley chain plate 17 is fixedly installed at the bottom of the multiple linear trolleys 1. The multiple linear trolleys 1 are respectively connected by multiple fisheye bearings 18 and multiple nuts 19. The multiple nuts 19 are rotatably mounted with running wheels 20, and guide wheels 21 are provided between the multiple running wheels 20.

[0043] Among them, the structural stability of the linear trolley 1 is ensured to ensure that the linear trolley 1 can operate normally. Example

[0044] This embodiment provides a busbar-powered sorting machine, which, in addition to the technical solutions of the above embodiments, also has the following technical features: an electric roller 25 is provided at one end of the linear trolley 1.

[0045] Here, it is ensured that the linear trolley 1 can be moved by the electric roller 25 . Example

[0046] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: a trolley roller driver 24 and a sliding contact arm 26 are provided at the bottom of the linear trolley 1, and the carbon brush on the sliding contact arm 26 is in contact with the busbar 3, the sliding contact arm 26 is electrically connected to the busbar 3, and the sliding contact arm 26 is electrically connected to the trolley roller driver 24.

[0047] In this process, it is ensured that the linear trolley 1 , the trolley roller drive 24 and the sliding contact arm 26 can operate normally. Example

[0048] This embodiment provides a busbar-powered sorting machine. In addition to the technical solutions of the above embodiments, it also has the following technical features: the trolley roller driver 24 is electrically connected to the electric roller 25, and the busbar 3 is located below the left side of the linear permanent magnet motor 2.

[0049] The structural stability of the trolley roller drive 24 , the electric roller 25 and the busbar 3 is ensured.

[0050] It is worth noting that the linear guide rail 5 adopts a double-track setting to ensure the structural stability of the linear guide rail 5.

[0051] It is worth noting that the power supply uses DC48V power supply to ensure the stability of the power supply structure.

[0052] Working principle: Under the action of the two linear guide rails 5 and the four double-track circular arc tracks 7, the derailment of several linear trolleys 1 can be prevented during movement. The smooth running wheel 20 rotates under the force generated by the N pole and S pole of the linear permanent magnet motor 2. After the linear permanent magnet motor 2 is energized, it pushes the linear trolley 1 through the N pole and S pole to achieve circular motion and high-speed travel, so as to better sort express parcels. The linear permanent magnet motor 2 pushes several linear trolleys 1 forward to rotate repeatedly, and then the express parcels fall through the inlet end onto the bound several linear trolleys 1, and then the parcels on the several linear trolleys 1 travel to the sorting grid. Then the busbar 3 can power the electric rollers 25 on the several linear trolleys 1, and the left and right movement of the trolley is controlled by the infrared module signal, so that the parcels are sorted left and right.

[0053] The DC48V power supply is connected to the busbar 3 through the feed connector 15 to energize the busbar. The brushes on the busbar arm 26 make sliding contact with the busbar 3 on the frame to receive the DC48V power.

[0054] When the distance between the two sets of sliding contact arms 26 is greater than 7 meters, an additional set of sliding contact arms 26 will be installed;

[0055] When the distance between the two feed connectors 15 is greater than 80 meters, an additional feed connector 15 will be installed to access the power supply;

[0056] The structural design of this specific implementation is reasonable, and it adopts a dual-track closed-loop control structure, which has low noise, is suitable for most medium and low-speed scene applications, has high sorting efficiency, and the equipment runs more smoothly. It requires regular maintenance design, and the maintenance replacement cycle of the sliding contact arm 26 is about 10 months. The advantage is that the manufacturing cost is lower than that of the wireless power supply type, and it is biased towards small and medium-sized venues and medium-to-low-end customer groups.

[0057] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A busbar-powered sorting machine, comprising: A sorting machine, two end safety covers (10), two door panels (11), a plurality of legs (8), a safety bottom net (9), two linear guide rails (5), four double-track circular arc rails (7), a plurality of circular arc segment support rods (6) and a linear permanent magnet motor (2), characterized in that it also includes: A busbar mounting seat (12) and an infrared mounting plate (13), wherein the busbar mounting seat (12) and the infrared mounting plate (13) are both arranged between two linear guide rails (5), and the busbar mounting seat (12) and the infrared mounting plate (13) are respectively located on both sides of the linear permanent magnet motor (2), an infrared emitter (14) is fixedly mounted on the infrared mounting plate (13), a busbar hanger (4) is fixedly mounted on the busbar mounting seat (12), a busbar (3) is fixedly mounted on the busbar hanger (4), a plurality of linear trolleys (1) are slidably mounted between the two linear guide rails (5), a feed connector (15) is provided at the upper and lower connection points of the middle section of the busbar (3), a power supply mounting plate (16) is fixedly mounted on the plurality of arc segment struts (6) and below the feed connector (15), and a power supply is fixedly mounted on the power supply mounting plate (16).

2. A busbar-powered sorting machine according to claim 1, characterized in that: End safety covers (10) are fixedly installed at both ends of the sorting machine, door panels (11) are fixedly installed on both sides of the sorting machine, a plurality of legs (8) are fixedly installed at the bottom of the sorting machine, a common safety bottom net (9) is fixedly installed between the plurality of legs (8), two linear guide rails (5) are provided between the two door panels (11), double-track circular arc tracks (7) are fixedly installed at both ends of the two linear guide rails (5), a plurality of circular arc section support rods (6) are provided between the two double-track circular arc tracks (7), and a linear permanent magnet motor (2) is provided between the two linear guide rails (5) and at the center thereof.

3. The busbar-powered sorting machine according to claim 1, characterized in that: The busbar mounting seat (12) is located on the left side of the linear permanent magnet motor (2), the infrared mounting plate (13) is located on the right side of the linear permanent magnet motor (2), the feed connector (15) is electrically connected to the power supply on the power supply mounting plate (16), and the feed connector (15) is electrically connected to the busbar (3).

4. The busbar-powered sorting machine according to claim 1, characterized in that: The linear trolley (1) is slidably connected to the double-track circular arc track (7), the two linear guide rails (5) are tightly welded to the two door panels (11), the two ends of the plurality of circular arc segment support rods (6) are tightly welded to the two door panels (11), and the safety bottom net (9) is located at the upper ends of the plurality of support legs (8).

5. The busbar-powered sorting machine according to claim 1, characterized in that: The linear trolley (1) adopts a double-track trolley, and a trolley chain plate (17) is fixedly installed at the bottom of the plurality of linear trolleys (1). The plurality of linear trolleys (1) are connected through a plurality of fisheye bearings (18) and a plurality of nuts (19), and a running wheel (20) is rotatably installed on the plurality of nuts (19). A guide wheel (21) is provided between the plurality of running wheels (20).

6. The busbar-powered sorting machine according to claim 1, characterized in that: One end of the linear trolley (1) is provided with an electric roller (25).

7. The busbar-powered sorting machine according to claim 1, characterized in that: The bottom of the linear trolley (1) is provided with a trolley roller driver (24) and a sliding contact arm (26), and the carbon brush on the sliding contact arm (26) contacts the sliding contact line (3), the sliding contact arm (26) is electrically connected to the sliding contact line (3), and the sliding contact arm (26) is electrically connected to the trolley roller driver (24).

8. The busbar-powered sorting machine according to claim 7, characterized in that: The trolley roller driver (24) is electrically connected to the electric roller (25), and the busbar (3) is located below the left side of the linear permanent magnet motor (2).

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