Automatic charging mechanism for charger terminals

By designing an automatic loading mechanism for charger terminals, and using a base, straight vibrator, feeding track, rotary drive cylinder, turntable and fiber optic sensor to achieve automatic transportation and detection of charger terminals, the problem of low efficiency of manual assembly is solved, and production efficiency and product quality are improved.

CN223356693UActive Publication Date: 2025-09-19DONGGUAN YINGHE PRECISION PLASTIC CO LTD
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Patent Information

Application Number
CN202422735226.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-19
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The assembly of charging sub-terminals in charger production relies on manual operation, resulting in low efficiency, high cost and great quality risks, making it difficult to meet the needs of large-scale and efficient production.

Method used

An automatic feeding mechanism for charger terminals is designed, which includes a base, a straight vibrator, a feeding track, a rotary drive cylinder, a turntable, a material receiving piece and an optical fiber sensor. The mechanism achieves precise conveying and detection of terminals through an automated process, reducing manual intervention.

Benefits of technology

Significantly improve production efficiency, reduce dependence on manual operations, reduce assembly errors, and enhance market competitiveness and corporate profitability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic charging mechanism for charger terminals, which relates to the technical field of charger production and comprises a base I and a base II, a straight vibrator is mounted at the upper part of the base I, a feeding track is mounted at the upper part of the straight vibrator, a rotary driving cylinder is mounted at the upper part of the base II, and a turntable is mounted at the driving end of the rotary driving cylinder. A material receiving piece is installed at the top of the rotary disc, and the rotary driving air cylinder can drive the material receiving piece to rotate between a material receiving position and a discharging position in a reciprocating mode through the rotary disc. According to the automatic charging terminal feeding mechanism, the automation degree of a charger production line can be remarkably improved, the assembling period of the charging terminals is greatly shortened, and therefore the production efficiency is effectively improved. Through the improvement, dependence on manual operation is reduced, assembly errors and quality problems caused by human factors are reduced, charger production can better meet large-scale and high-efficiency market requirements, and the market competitiveness of products and the profitability of enterprises are enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of charger production, in particular to an automatic charging mechanism for charger terminals. Background Art

[0002] In the current charger production process, the assembly of the charging sub-terminals still relies heavily on manual labor. This traditional method is not only time-consuming and inefficient, but also exposes many shortcomings in practical applications. Specifically, the manual placement of the charging sub-terminals requires workers to maintain high concentration and precise operation for a long time. This not only places extremely high demands on workers' physical strength and endurance, but also increases the risk of assembly errors and quality issues caused by human factors.

[0003] Furthermore, with the growing market demand for chargers, traditional production methods are no longer able to meet the needs of large-scale, high-efficiency production. Manual placement of charging terminals not only limits production capacity, but also increases production costs and reduces product competitiveness. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides an automatic charging mechanism for charger terminals, which solves the problems raised by the above-mentioned background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a charger terminal automatic feeding mechanism, including base one and base two, the upper part of the base one is equipped with a straight vibrator, the upper part of the straight vibrator is equipped with a feeding track, the upper part of the base two is equipped with a rotary drive cylinder, the driving end of the rotary drive cylinder is equipped with a turntable, the top of the turntable is equipped with a material receiving piece, and the rotary drive cylinder can drive the material receiving piece to rotate back and forth between the material receiving position and the unloading position through the turntable.

[0006] Furthermore, the feeding track is installed on the vibrating end of the straight vibrator, and the feeding track is inclined toward one side of the discharge port.

[0007] Furthermore, the turntable is a cam structure, and a reserved groove is provided on the top of the turntable, and the material receiving piece is installed inside the reserved groove.

[0008] Furthermore, a feeding trough is symmetrically provided on the top of the material receiving piece, and a reserved hole is symmetrically provided on the side of the material receiving piece, and the feeding trough is communicated with the reserved hole.

[0009] Furthermore, detection positions are installed on both sides of the turntable, and an optical fiber sensor is installed inside each detection position.

[0010] Furthermore, the detection end of the optical fiber sensor extends to the inside of the reserved hole, but does not extend to the inside of the feed chute.

[0011] The utility model provides an automatic charging mechanism for charger terminals. Compared with the prior art, it has the following advantages:

[0012] This automatic charging terminal loading mechanism significantly improves the automation level of charger production lines, significantly shortening the assembly cycle for charging sub-terminals and thus effectively increasing production efficiency. This improvement not only reduces reliance on manual operation and reduces assembly errors and quality issues caused by human factors, but also enables charger production to better meet the market demand for large-scale, high-efficiency charging, thereby enhancing product competitiveness and corporate profitability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 This is a disassembled schematic diagram of the turntable, material receiving piece, detection position, and optical fiber sensor in the utility model;

[0015] Figure 3 This is a structural diagram of the material connection piece in the utility model;

[0016] Figure 4 This is a structural diagram of the material receiving part in the present invention in the material receiving position;

[0017] Figure 5 This is a structural schematic diagram of the material receiving piece in the present invention in the unloading position.

[0018] In the figure: 1. Base 1; 2. Base 2; 3. Straight vibrator; 4. Feed track; 5. Rotary drive cylinder; 6. Turntable; 61. Reserved slot; 7. Material receiving piece; 71. Feed chute; 72. Reserved hole; 8. Detection position; 9. Fiber optic sensor; 10. Charger terminal. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-5The present invention provides a technical solution: an automatic charging terminal feeding mechanism, which aims to provide an efficient and stable automatic feeding device suitable for the automated production line of charger terminals to reduce manual operation and improve production efficiency. It is mainly composed of a base 1, a base 2, a straight vibrator 3, a feeding track 4, a rotary drive cylinder 5, a turntable 6, a material receiving piece 7, a detection position 8 and an optical fiber sensor 9. The base 1 and the base 2 serve as the supporting structure of the entire mechanism. The base 1 and the base 2 are respectively fixedly mounted on the work platform to ensure the stable operation of the mechanism. The straight vibrator 3 is mounted on the upper part of the base 1 and provides continuous and uniform vibration to the feeding track 4 through the vibration principle, prompting the charger terminal to slide along the track. The feeding track 4 is mounted on the vibration end of the straight vibrator 3 and is designed to be inclined toward the discharge port to ensure that the terminal can slide smoothly to the specified position under the action of vibration. This design optimizes the flow path of the material and reduces blockage and misalignment. The rotary drive cylinder 5 is mounted on the upper part of the base 2, and its driving end is connected to the turntable 6. The turntable 6 is designed as a cam structure to increase mechanical strength and stability. A reserved slot 61 is provided at the top of the turntable 6 for mounting the material receiving member 7, ensuring that the material receiving member 7 rotates with the turntable 6. The material receiving member 7 is installed in the reserved slot 61 of the turntable 6. A symmetrical feed chute 71 is provided at the top of the turntable 6 to receive the charger terminal 10 that slides off the feed track 4.

[0021] At the same time, the side of the material receiving member 7 is symmetrically provided with reserved holes 72. These reserved holes 72 are connected to the material feed chute 71, facilitating subsequent detection by the optical fiber sensor 9 (the optical fiber sensor 9 is primarily used to detect the version of the charger terminal 10 in the material feed chute 71, which is a well-known technology in the art and will not be described in detail here). Detection positions 8 are provided on both sides of the turntable 6, each of which has a fiber optic sensor 9 installed inside. The detection end of the optical fiber sensor 9 extends precisely into the reserved hole 72 but does not enter the material feed chute 71. This effectively avoids interference with the normal loading process while accurately detecting whether the charger terminal has been successfully loaded (this is a well-known technology in the art and will not be described in detail here).

[0022] When the mechanism is working, the turntable 6 is first driven by the rotating cylinder 5 to rotate 90 degrees (in the vicinity of the Figure 4 The state of the material receiving piece 7 is made to correspond to the discharge port of the feeding track 4 (that is, the material receiving position), and then the vibration generated by the straight vibrator 3 will act on the feeding track 4, so that the charger terminal 10 inside the feeding track 4 moves toward the discharge port and finally falls into the feeding trough 71. After falling, the optical fiber sensor 9 detects the charger terminal 10. After the detection, the rotary drive cylinder 5 drives the turntable 6 to rotate 90° (in the adjacent Figure 5status), and according to the detection results, an external robot arm loads the charger terminal 10 to a subsequent device or directly throws it into a defective product box (this is a well-known technology and will not be described in detail here).

Claims

1. A charger terminal automatic feeding mechanism, comprising a base 1 (1) and a base 2 (2), characterized in that: A straight vibrator (3) is installed on the upper part of the base one (1), a feeding track (4) is installed on the upper part of the straight vibrator (3), a rotary drive cylinder (5) is installed on the upper part of the base two (2), a turntable (6) is installed on the driving end of the rotary drive cylinder (5), a material receiving member (7) is installed on the top of the turntable (6), and the rotary drive cylinder (5) can drive the material receiving member (7) to rotate back and forth between the material receiving position and the material unloading position through the turntable (6).

2. The automatic charging mechanism for charger terminals according to claim 1, characterized in that: The feeding track (4) is installed at the vibrating end of the straight vibrator (3), and the feeding track (4) is inclined toward one side of the discharge port.

3. The automatic charging mechanism for charger terminals according to claim 1, characterized in that: The turntable (6) is a cam structure, and a reserved groove (61) is provided on the top of the turntable (6), and the material receiving member (7) is installed inside the reserved groove (61).

4. The automatic charging mechanism for charger terminals according to claim 1, characterized in that: A feeding trough (71) is symmetrically provided on the top of the material receiving piece (7), and a reserved hole (72) is symmetrically provided on the side of the material receiving piece (7), and the feeding trough (71) is communicated with the reserved hole (72).

5. The automatic charging mechanism for charger terminals according to claim 1, characterized in that: Detection positions (8) are installed on both sides of the turntable (6), and an optical fiber sensor (9) is installed inside each detection position (8).

6. The automatic charging mechanism for charger terminals according to claim 5, characterized in that: The detection end of the optical fiber sensor (9) extends to the inside of the reserved hole (72), but does not extend to the inside of the feed trough (71).