Buffering and guiding conveyor belt device for heating tank production line

By designing a buffer return conveyor belt device for the heating tank production line, the shutdown problem caused by transmission equipment failure was solved, material circulation transportation was realized, and production efficiency and resource utilization were improved.

CN223356775UActive Publication Date: 2025-09-19TANGSHAN BLACK HOTEL SUPPLIES CO LTD
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Patent Information

Application Number
CN202422262867.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-19
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In a heating tank production line, when the transmission equipment for the next processing step fails, other equipment needs to be shut down for maintenance, resulting in idle resources and reduced production efficiency.

Method used

A buffer return conveyor belt device for a heating tank production line is designed, which includes a conveyor belt assembly, a guide assembly and a buffer unloading assembly. The material distribution plate is controlled by a cylinder and the angle of the feed plate is adjusted by a bevel gear to realize the circulation and transportation of materials in the conveyor belt assembly and avoid downtime.

Benefits of technology

It achieves buffering and returning of materials during maintenance, avoids accumulation or overflow, improves production efficiency and reduces use costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heating tank production line buffering and guiding conveyor belt device which comprises a conveyor belt assembly and a guiding assembly, the conveyor belt assembly comprises a first conveyor belt and a second conveyor belt, the guiding assembly comprises a discharging plate, a shaft column, a material distributing plate and a moving mechanism, and the side face of the discharging plate and the surface of the second conveyor belt are fixedly installed. The outer surface of the end of the shaft column is fixedly installed in the second conveying belt, the inner wall of the end of the material distributing plate is rotationally installed on the outer surface of the middle of the shaft column, one end of the moving mechanism is fixedly installed on the top face of the end, away from the shaft column, of the material distributing plate, and the other end of the moving mechanism is fixedly installed on the surface of the second conveying belt. By arranging the conveyor belt assembly, the guide assembly and other structures, when a production line has problems and needs temporary maintenance or breaks down, a worker can control the material distribution plate to coincide with the side face of the second crawler belt, so that during maintenance, materials circulate in the conveyor belt assembly, use equipment does not need to be shut down, and material accumulation or overflow can be avoided; and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating tank transmission, and more specifically, to a buffer return conveyor belt device for a heating tank production line. Background Art

[0002] Heating tanks are usually made of high-temperature resistant materials and are devices used for heating. They are widely used in the chemical, food processing, pharmaceutical and other industries and can effectively heat fluids or solid materials. In the production process of heating tanks, conveying equipment such as conveyor belts are usually used to smoothly transfer the heating tanks from one processing step to another. However, in actual use, there are still some shortcomings. For example, when the equipment of the next processing step connected to the conveying equipment fails, in order to avoid material accumulation or overflow, the common operation is still to shut down all the equipment in the production line and perform fault repairs. However, this will cause the products currently being processed by the remaining non-faulty equipment to be incompletely processed or deformed, resulting in waste of raw materials. In addition, the idleness of equipment and resources can easily affect the overall efficiency and production capacity of the production line. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a buffer return conveyor belt device for a heating tank production line to solve the problem in the prior art that when some of the transmission equipment connected to the next processing step equipment fails, the remaining equipment is temporarily idle, affecting production efficiency and resource utilization.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a buffer return conveyor belt device for a heating tank production line, comprising

[0005] A conveyor belt assembly, the conveyor belt assembly comprising a first conveyor belt and a second conveyor belt, wherein the first conveyor belt and the second conveyor belt are arranged parallel to each other and are symmetrical with respect to a midline in a width direction of the two conveyor belts;

[0006] The guide assembly includes a blanking plate, a shaft column, a dividing plate, and a moving mechanism. The side of the blanking plate is fixedly mounted on the surface of the second conveyor belt, the outer surface of the end of the shaft column is fixedly mounted on the inside of the second conveyor belt, the inner wall of the end of the dividing plate is rotatably mounted on the outer surface of the middle part of the shaft column, one end of the moving mechanism is fixedly mounted on the top surface of the end of the dividing plate away from the shaft column, and the other end is fixedly mounted on the surface of the second conveyor belt.

[0007] Among them, it also includes a buffer blanking component, the number of which is two and is arranged at the intersection of conveyor belt 1 and conveyor belt 2.

[0008] Among them, the conveyor belt 1 includes a bracket 1, a driving roller, a crawler 1, a driven roller, a motor, a baffle, and a guide plate. The two ends of the middle part of the driving roller are rotatably installed with the inner surface of the bracket 1, and the outer surface is engaged with the interior of the crawler 1. The two ends of the middle part of the driven roller are rotatably installed with the inner surface of the bracket 1, and are connected to the driving roller through the crawler 1. The output end of the motor is fixedly installed with the middle part of the driving roller. The baffle is arranged at the top of the crawler 1 near the driven roller, and the guide plate is arranged at the top of the crawler 1 near the driving roller.

[0009] Wherein, the conveyor belt 2 includes a crawler belt 2 and a bracket 2, and the bracket 2 is arranged in the middle of the crawler belt 2.

[0010] Among them, the moving mechanism includes a fixed column 1, a connecting block 1, a cylinder, a connecting block 2, and a fixed column 2. The bottom of the fixed column 1 is fixedly installed on the top of the crawler 2, the inner surface of the connecting block 1 is rotatably installed on the top of the fixed column 1, one end of the cylinder is fixedly installed on the side of the connecting block 1, and the other end is fixedly installed on the side of the connecting block 2, the inner surface of the connecting block 2 is rotatably installed on the top of the fixed column 2, and the bottom of the fixed column 2 is fixedly installed on the top of the dividing plate.

[0011] Among them, the buffer unloading assembly includes a feeding plate, an auxiliary plate, a knob, bevel gear 1, and bevel gear 2. The side of the feeding plate is rotatably installed on the inner surface of bracket 1, the side of the auxiliary plate is fixedly installed on the surface of bracket 1, the bottom end of the knob is fixedly installed on the top of bevel gear 1, the side end of bevel gear 2 is fixedly installed on the side of the feeding plate, and bevel gear 1 and bevel gear 2 are meshed with each other.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the above scheme, by setting up structures such as conveyor belt components and guide components, when there is a problem with the production line that requires temporary maintenance or a malfunction, the staff can control the extension of the cylinder, push the connected connecting block 2 to rotate along the fixed column 2, and drive the dividing plate connected to the bottom of the fixed column 2 to rotate along the outer surface of the shaft column until the dividing plate coincides with the side of the crawler track 2. At this time, the heating tank that was originally intercepted by the dividing plate and unloaded along the unloading plate will continue to be transported along the surface of the bracket 2 to the position where the buffer unloading component is installed on the conveyor belt 2, and the material will be transported to the conveyor belt 1, thereby realizing the buffering and return guidance of the material transportation of the heating tank production line, so that during the maintenance, the material circulates inside the conveyor belt component, without the need to shut down the equipment, and can also avoid material accumulation or overflow. The operation is flexible and convenient, which greatly reduces the cost of use and improves production efficiency.

[0014] In the above scheme, by setting up a buffer unloading component, when facing different material transportation, the staff can rotate the knob to rotate the bevel gear 1 connected to the end of the knob, driving the meshing bevel gear 2 to rotate, so that the feeding plate connected to the two ends of the bevel gear rotates along the inner surface of the bracket 1 or the track 2, thereby adjusting the angle of the feeding plate according to the specific material quality or volume factors, thereby improving the adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a structural diagram of a conveyor belt of the present utility model;

[0017] Figure 3 This is a schematic diagram of the guide assembly structure of the utility model;

[0018] Figure 4 This is a schematic structural diagram of the buffer blanking component of the present utility model.

[0019] [reference numerals]

[0020] 1. Conveyor belt assembly; 2. Guide assembly; 3. Buffer unloading assembly; 10. Conveyor belt 1; 11. Conveyor belt 2; 20. Unloading plate; 21. Shaft column; 22. Dividing plate; 23. Moving mechanism; 30. Feeding plate; 31. Auxiliary plate; 32. Knob; 33. Bevel gear 1; 34. Bevel gear 2; 100. Bracket 1; 101. Driving roller; 102. Track 1; 103. Driven roller; 104. Motor; 105. Baffle; 106. Guide plate; 110. Track 2; 111. Bracket 2; 230. Fixed column 1; 231. Connecting block 1; 232. Cylinder; 233. Connecting block 2; 234. Fixed column 2. DETAILED DESCRIPTION

[0021] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To the attached Figure 4 The embodiment of the utility model provides a buffer return conveyor belt device for a heating tank production line, comprising

[0023] The conveyor belt assembly 1 includes a conveyor belt 10 and a conveyor belt 2 11. The conveyor belt 10 and the conveyor belt 2 11 are arranged in parallel and symmetrical with each other about the center line of the width direction of the two belts.

[0024] By setting up the conveyor belt assembly 1, the conveyor belt 10 and the conveyor belt 2 11 have the same specific structure, starting the motor 104, so that the driving roller 101 connected to the output end rotates along the inner surface of the bracket 100, and drives the driven roller 103 connected to the transmission to rotate, thereby transporting materials;

[0025] The guide assembly 2 includes a blanking plate 20, a shaft column 21, a dividing plate 22, and a moving mechanism 23. The side of the blanking plate 20 is fixedly mounted on the surface of the conveyor belt 2 11, the outer surface of the end of the shaft column 21 is fixedly mounted on the inside of the conveyor belt 2 11, the inner wall of the end of the dividing plate 22 is rotatably mounted on the outer surface of the middle part of the shaft column 21, one end of the moving mechanism 23 is fixedly mounted on the top surface of the end of the dividing plate 22 away from the shaft column 21, and the other end is fixedly mounted on the surface of the conveyor belt 2 11.

[0026] It also includes a buffer blanking component 3, there are two buffer blanking components 3, and they are arranged at the intersection of conveyor belt 1 10 and conveyor belt 2 11.

[0027] The conveyor belt 10 includes a bracket 100, a driving roller 101, a crawler 102, a driven roller 103, a motor 104, a baffle 105, and a guide plate 106. The two ends of the middle portion of the driving roller 101 are rotatably mounted on the inner surface of the bracket 100, and the outer surface is engaged with the interior of the crawler 102. The two ends of the middle portion of the driven roller 103 are rotatably mounted on the inner surface of the bracket 100 and are transmission-connected to the driving roller 101 through the crawler 102. The output end of the motor 104 is fixedly mounted on the middle portion of the driving roller 101. The baffle 105 is provided on the top of the crawler 102 near the driven roller 103. The guide plate 106 is provided on the top of the crawler 102 near the driving roller 101.

[0028] By setting a guide plate 106, the guide plate 106 is tilted and set on the top of the track 1 102 or 112, and a plurality of rollers are set inside, so that materials can be easily transported between the conveyor belt 1 10 and the conveyor belt 2 11.

[0029] The second conveyor belt 11 includes a second crawler belt 110 and a second bracket 111 , and the second bracket 111 is disposed in the middle of the second crawler belt 110 .

[0030] Among them, the moving mechanism 23 includes a fixed column 230, a connecting block 231, a cylinder 232, a connecting block 233, and a fixed column 234. The bottom of the fixed column 230 is fixedly installed on the top of the crawler 2 110, the inner surface of the connecting block 1 231 is rotatably installed on the top of the fixed column 230, one end of the cylinder 232 is fixedly installed on the side of the connecting block 1 231, and the other end is fixedly installed on the side of the connecting block 233, the inner surface of the connecting block 233 is rotatably installed on the top of the fixed column 234, and the bottom of the fixed column 234 is fixedly installed on the top of the dividing plate 22.

[0031] Among them, the buffer unloading component 3 includes a feeding plate 30, an auxiliary plate 31, a knob 32, a bevel gear 1 33, and a bevel gear 2 34. The side of the feeding plate 30 is rotatably mounted on the inner surface of the bracket 100, the side of the auxiliary plate 31 is fixedly mounted on the surface of the bracket 100, the bottom end of the knob 32 is fixedly mounted on the top of the bevel gear 1 33, the side end of the bevel gear 2 34 is fixedly mounted on the side of the feeding plate 30, and the bevel gear 1 33 and the bevel gear 2 34 are meshed with each other.

[0032] The working process of this utility model is as follows:

[0033] When there is a problem with the production line and temporary maintenance or failure is required, the staff can control the extension of the cylinder 232 to push the connected connecting block 233 to rotate along the fixed column 234, while driving the dividing plate 22 connected to the bottom of the fixed column 234 to rotate along the outer surface of the shaft column 21 until the dividing plate 22 coincides with the side of the crawler track 210. At this time, the heating tank that was originally intercepted by the dividing plate 22 and unloaded along the unloading plate 20 will continue to be transported along the surface of the bracket 211 to the position where the buffer unloading assembly 3 is installed on the conveyor belt 2 11, and the material is transported to the conveyor belt 10, thereby realizing the buffer return of the material transportation of the heating tank production line, so that during the maintenance period, the material circulates inside the conveyor belt assembly 1, without shutting down the equipment, and also avoiding material accumulation or overflow. The operation is flexible and convenient, which greatly reduces the cost of use and improves production efficiency.

[0034] In the face of different material transportation, the staff can rotate the knob 32 to rotate the bevel gear 1 33 connected to the end of the knob 32, driving the meshing bevel gear 2 34 to rotate, so that the feed plate 30 connected to the end of the bevel gear 2 34 rotates along the inner surface of the bracket 100 or the track 2 110, thereby adjusting the angle of the feed plate 30 according to the specific material quality or volume factors to improve the adaptability of the device.

[0035] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0036] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0037] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A buffer return conveyor belt device for a heating tank production line, characterized in that: include A conveyor belt assembly (1), the conveyor belt assembly (1) comprising a conveyor belt 1 (10) and a conveyor belt 2 (11), wherein the conveyor belt 1 (10) and the conveyor belt 2 (11) are arranged in parallel and are symmetrical to each other about a center line in a width direction of the conveyor belt 1 and the conveyor belt 2; A guide assembly (2), wherein the guide assembly (2) includes a blanking plate (20), a shaft column (21), a dividing plate (22), and a moving mechanism (23); the side surface of the blanking plate (20) is fixedly mounted on the surface of the second conveyor belt (11); the outer surface of the end of the shaft column (21) is fixedly mounted on the inside of the second conveyor belt (11); the inner wall of the end of the dividing plate (22) is rotatably mounted on the outer surface of the middle part of the shaft column (21); one end of the moving mechanism (23) is fixedly mounted on the top surface of the end of the dividing plate (22) away from the shaft column (21), and the other end is fixedly mounted on the surface of the second conveyor belt (11).

2. The buffer return conveyor belt device for the heating tank production line according to claim 1 is characterized in that: It also includes a buffer discharge assembly (3), the number of which is two and which are arranged at the intersection of the conveyor belt 1 (10) and the conveyor belt 2 (11).

3. The buffer return conveyor belt device for the heating tank production line according to claim 1 is characterized in that: The conveyor belt (10) comprises a bracket (100), a driving roller (101), a crawler (102), a driven roller (103), a motor (104), a baffle (105), and a guide plate (106). The two ends of the middle portion of the driving roller (101) are rotatably mounted on the inner surface of the bracket (100), and the outer surface is engaged with the inside of the crawler (102). The two ends of the middle portion of the driven roller (103) are rotatably mounted on the inner surface of the bracket (100) and are transmission-connected to the driving roller (101) through the crawler (102). The output end of the motor (104) is fixedly mounted on the middle portion of the driving roller (101). The baffle (105) is arranged on the top of the crawler (102) near the driven roller (103). The guide plate (106) is arranged on the top of the crawler (102) near the driving roller (101).

4. The buffer return conveyor belt device for the heating tank production line according to claim 1 is characterized in that: The conveyor belt 2 (11) comprises a crawler belt 2 (110) and a bracket 2 (111), and the bracket 2 (111) is arranged in the middle of the crawler belt 2 (110).

5. The buffer return conveyor belt device for the heating tank production line according to claim 1 is characterized in that: The moving mechanism (23) includes a fixed column (230), a connecting block (231), a cylinder (232), a connecting block (233), and a fixed column (234). The bottom of the fixed column (230) is fixedly mounted on the top of the crawler track (110). The inner surface of the connecting block (231) is rotatably mounted on the top of the fixed column (230). One end of the cylinder (232) is fixedly mounted on the side of the connecting block (231), and the other end is fixedly mounted on the side of the connecting block (233). The inner surface of the connecting block (233) is rotatably mounted on the top of the fixed column (234). The bottom of the fixed column (234) is fixedly mounted on the top of the dividing plate (22).

6. The buffer return conveyor belt device for the heating tank production line according to claim 2, characterized in that: The buffer unloading assembly (3) comprises a feeding plate (30), an auxiliary plate (31), a knob (32), a bevel gear 1 (33), and a bevel gear 2 (34); the side surface of the feeding plate (30) is rotatably mounted on the inner surface of the bracket 1 (100); the side surface of the auxiliary plate (31) is fixedly mounted on the surface of the bracket 1 (100); the bottom end of the knob (32) is fixedly mounted on the top of the bevel gear 1 (33); the side end of the bevel gear 2 (34) is fixedly mounted on the side surface of the feeding plate (30); and the bevel gear 1 (33) and the bevel gear 2 (34) are meshed with each other.