Intelligent device for overturning and transferring photovoltaic module
By designing an intelligent flipping and transferring device for photovoltaic modules, the automatic flipping of photovoltaic modules is achieved by using moving, lifting and flipping modules, which solves the problem of inconvenient flipping of photovoltaic modules and improves flipping efficiency and construction safety.
Patent Information
- Application Number
- CN202422956689.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-02
AI Technical Summary
After the purlins and torque tubes are installed, existing photovoltaic modules are difficult to flip, have low efficiency and are inconvenient to operate, and require the coordinated operation of multiple people.
An intelligent flipping and transferring device including a moving component, a lifting component, a flipping component and a clamping component was designed. The coordinated work of these components enables automatic flipping of photovoltaic modules, reducing manual intervention.
It realizes the automatic flipping of photovoltaic modules, improves flipping efficiency, liberates manpower, and improves construction efficiency and safety.
Smart Images

Figure CN223356821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic components, and in particular to an intelligent device for flipping and transporting photovoltaic components. Background Art
[0002] Large-scale photovoltaic projects typically require extensive civil engineering and equipment installation work within a short period of time, necessitating the selection of appropriate machinery and equipment to ensure smooth project execution. The rationality of the machinery configuration directly impacts project quality, and appropriate equipment can improve work efficiency and ensure quality. Selecting the right machinery and equipment can effectively reduce the risk of accidents during construction and maintain project safety.
[0003] Existing photovoltaic assemblies consist of torque tubes, purlins, and photovoltaic panels. During installation, the torque tubes and purlins must be installed on the back of the photovoltaic panel. After installation, the photovoltaic panel must be flipped over so that it is fixed to the bracket with the front side facing up. Existing technologies often rely on manual flipping of photovoltaic panels. However, in practice, due to the heavy mass of the photovoltaic panel after being assembled with the purlins and torque tubes, the collaborative flipping of the photovoltaic panel requires multiple people, which is inefficient and inconvenient. Utility Model Content
[0004] In view of the above problems, the utility model provides an intelligent device for flipping and transporting photovoltaic modules, which solves the problem that the existing photovoltaic panels are inconvenient to flip after the purlins and torque tubes are installed.
[0005] To achieve the above-mentioned objectives, the present application provides an intelligent device for flipping and transporting photovoltaic components, including a moving component, a lifting component, a flipping component and a clamping component, the moving component including a first base and a moving wheel group, the moving wheel group being arranged on the lower surface of the first base; the lifting component is arranged on the first base, the lifting component including a first drive unit, a first sliding group and a second base, the second base and the first base are connected through the first sliding group, the first drive unit is arranged on the first base, the output end of the first drive unit is transmission-connected to the second base, and the first drive unit is used to drive the second base to reciprocate in a vertical direction relative to the first base; the flipping component is arranged on the second base, the flipping component including a second drive unit, a second sliding group and a third base, the second sliding group is arranged between the second base and the third base, the second drive unit is arranged on the second base, the output end of the second drive unit is transmission-connected to the second base, and the second drive unit is used to drive the third base to rotate relative to the second base; the clamping component is arranged on the third base, the clamping component including a third drive unit and a clamping arm group, the clamping arm group is used to clamp the photovoltaic component, and the third drive unit is transmission-connected to the clamping arm group.
[0006] In some embodiments, the flip assembly includes a first transmission gear and a second transmission gear, the first transmission gear is sleeved on the output end of the second drive unit; the second transmission gear is engaged with the first transmission gear, and the second transmission gear is connected to the second base through a second sliding group, and a third base is provided on the side of the second transmission gear away from the second base.
[0007] In some embodiments, the second sliding group includes a second slider, a third slider and a second guide rail, the second slider is arranged on the second base; the third slider is arranged on the second base, and the third slider is arranged opposite to the second slider; the second guide rail is arranged on the second transmission gear and is arranged between the second slider and the third slider, and the second guide rail is movably connected to the second slider and the third slider.
[0008] In some embodiments, the third base is provided with a first extension end, and the third drive unit is arranged at the first extension end; the clamping arm group includes a first rotating shaft, a third transmission gear, a first clamping arm, a second rotating shaft, a fourth transmission gear and a second clamping arm, and the first rotating shaft is arranged on the third base; the third transmission gear is sleeved on the first rotating shaft, and the third transmission gear can rotate relative to the first rotating shaft; the first clamping arm is connected to the third transmission gear; the second rotating shaft is arranged on the third base, and the first rotating shaft and the second rotating shaft are arranged opposite to each other; the fourth transmission gear is sleeved on the second rotating shaft, and the fourth transmission gear can rotate relative to the second rotating shaft, and the fourth transmission gear is engaged with the third transmission gear; the second clamping arm is connected to the fourth transmission gear, and the output end of the third drive unit is hinged to the second clamping arm.
[0009] In some embodiments, the clamping arm group also includes a first cam and a second cam. The first cam is arranged on the first rotating shaft, and the first cam has a first protrusion; the second cam is arranged on the second rotating shaft, and the second cam has a second protrusion. The first protrusion and the second protrusion can stop each other under the drive of the third driving unit to limit the first clamping arm and the second clamping arm.
[0010] In some embodiments, the first clamping arm includes two first clamping plates and two first rollers, and the two first clamping plates are relatively arranged on both sides of the third transmission gear; the two first rollers are sequentially spaced between the two first clamping plates; the second clamping arm also includes two second clamping plates and two second rollers, and the two second clamping plates are relatively arranged on both sides of the fourth transmission gear; the two second rollers are sequentially spaced between the two second clamping plates.
[0011] In some embodiments, the moving wheel group includes a first moving wheel group and a second moving wheel group, the first moving wheel group includes a first connecting shaft and two first moving wheels, the two first moving wheels are respectively sleeved on both ends of the first connecting shaft, the second moving wheel group includes a second connecting shaft and two second moving wheels, the two second moving wheels are respectively sleeved on both ends of the second connecting shaft, the moving assembly also includes a fourth drive unit, a first sprocket group, and a second sprocket group, and the fourth drive unit is arranged on the first base; the first sprocket group includes a first chain, a first driving wheel and a first driven wheel, the first driving wheel is sleeved on the fourth drive unit, the first driven wheel is connected to the first connecting shaft, and the first chain is respectively sleeved on the first driven wheel and the first driving wheel; the second sprocket group includes a second chain, a second driving wheel and a second driven wheel, the second driving wheel is sleeved on the first connecting shaft, the second driven wheel is connected to the second connecting shaft, and the second chain is respectively sleeved on the second driven wheel and the second driving wheel.
[0012] In some embodiments, the moving component also includes at least one guide plate, at least one guide wheel and a guide rail, at least one guide plate is arranged below the first base; at least one guide wheel, the guide wheel is arranged on the lower surface of the guide plate; a guide groove is provided on the guide rail, the guide wheel is embedded in the guide groove, and the guide wheel can roll relative to the guide groove.
[0013] In some embodiments, the lifting assembly includes a first connecting plate, a second connecting plate, a first beam and a second beam. The first connecting plate is arranged on the first base, and the other end of the first connecting plate extends upward in a vertical direction; the second connecting plate is arranged on the first base, the second connecting plate is arranged opposite to the first connecting plate, and the other end of the second connecting plate extends upward in a vertical direction; the first beam is arranged between the first connecting plate and the second connecting plate, and the first driving unit is arranged on the first beam; the second beam is arranged between the first connecting plate and the second connecting plate, and is arranged at the upwardly extending end of the first connecting plate and the upwardly extending end of the second connecting plate, and a first sliding group is provided on the second beam.
[0014] In some embodiments, a shock-absorbing assembly is further included. The shock-absorbing assembly is arranged between the first beam and the first base. The shock-absorbing assembly includes an adjusting member, at least one support rod and at least one elastic member. The support rod is arranged on the first beam. An elastic member is sleeved under the support rod. One end of the elastic member abuts against the first beam, and the other end of the elastic member abuts against the first base. The upper part of the support rod protrudes out of the first beam, and an adjusting member is sleeved above the support rod. The adjusting member is used to adjust the length of the support rod extending downward.
[0015] Different from the existing technology, in the above technical solution, the device includes a moving component, a lifting component, a flipping component and a clamping component. The moving component includes a first base and a moving wheel group. The flipping component includes a second drive unit, a second sliding group and a third base. The clamping component is arranged on the third base. The clamping component includes a third drive unit and a clamping arm group. The clamping arm group is used to clamp the photovoltaic component. The third drive unit is connected to the clamping arm group in a transmission manner. When in use, the flipping component and the clamping component can reach the area where the photovoltaic component is located through the moving component and the lifting component, and the clamping component can clamp the assembled photovoltaic component. The photovoltaic component and the clamping component are flipped under the drive of the second drive unit, the second sliding group and the third base to realize automatic flipping of the photovoltaic component. The entire process does not require human participation. The flipping process is changed from manual operation to fully automatic operation, which frees up manpower and improves the flipping efficiency of the photovoltaic component.
[0016] The above-mentioned records related to the content of the utility model are only an overview of the technical solution of the utility model. In order to enable ordinary technicians in this field to more clearly understand the technical solution of the utility model, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purposes and other purposes, features and advantages of the utility model easier to understand, the following is an explanation in combination with the specific implementation methods and drawings of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present invention and other related contents, and are not to be considered as limiting the present invention.
[0018] In the drawings of the specification:
[0019] Figure 1 is a first schematic diagram of the device according to the specific embodiment;
[0020] Figure 2 is a second schematic diagram of the device according to the specific embodiment;
[0021] Figure 3 A schematic diagram of a flip assembly of the device according to a specific embodiment;
[0022] Figure 4 This is a schematic diagram of the clamping assembly described in the specific embodiment;
[0023] Figure 5 Schematic diagram of the moving component described in the specific implementation method.
[0024] The reference numerals in the above drawings are described as follows:
[0025] 1. Mobile components;
[0026] 11. First base;
[0027] 12. Fourth drive unit;
[0028] 13. First moving wheel set;
[0029] 14. Second moving wheel set;
[0030] 15. Guide wheel;
[0031] 16. Guide plate;
[0032] 17. Guide rails;
[0033] 2. Lifting components;
[0034] 21. Second base;
[0035] 22. First sliding group;
[0036] 23. First drive unit;
[0037] 24. First connecting plate;
[0038] 25. Second connecting plate;
[0039] 26. First beam;
[0040] 27. Second crossbar;
[0041] 3. Flip the component;
[0042] 31. Second drive unit;
[0043] 32. Second sliding group;
[0044] 321, second slider;
[0045] 322, third slider;
[0046] 323, second guide rail;
[0047] 33. The third base;
[0048] 331, first extension end;
[0049] 34. First transmission gear;
[0050] 35. Second transmission gear;
[0051] 4. Clamping assembly;
[0052] 41. The third drive unit;
[0053] 42. First clamping arm;
[0054] 421, first splint;
[0055] 422, first roller;
[0056] 43. First rotation axis;
[0057] 44. Third transmission gear;
[0058] 45. Second clamping arm;
[0059] 451, second splint;
[0060] 452, second roller;
[0061] 46. Second rotation axis;
[0062] 47. Fourth transmission gear;
[0063] 48. First cam;
[0064] 49, second cam;
[0065] 5. Shock absorption components;
[0066] 51. Adjustment parts;
[0067] 52. Support rod;
[0068] 53. Elastic parts. DETAILED DESCRIPTION
[0069] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of the present invention, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.
[0070] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the term "embodiment" in various locations in the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or relevance to other embodiments. In principle, in the present invention, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments may be combined in any manner to form a corresponding implementable technical solution.
[0071] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which the present invention belongs. The use of relevant terms herein is only for describing specific embodiments and is not intended to limit the present invention.
[0072] In the description of this utility model, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.
[0073] In the present invention, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0074] Without further restrictions, in the present invention, the words "include", "comprise", "have" or other similar expressions used in sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0075] Consistent with the understanding in the Examination Guidelines, in this utility model, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this utility model, "multiple" means two or more (including two), and similar expressions related to "multiple," such as "multiple groups" and "multiple times," are also understood in this manner, unless otherwise specifically defined.
[0076] In the description of the embodiments of the present invention, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present invention or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present invention.
[0077] Unless otherwise expressly specified or limited, in the description of the embodiments of the present invention, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the technical field of the present invention, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0078] See also Figures 1 to 5 The present embodiment provides an intelligent device for flipping and transporting photovoltaic modules, including a moving component 1, a lifting component 2, a flip component 3, and a clamping component 4. The moving component 1 includes a first base 11 and a moving wheel group, and the moving wheel group is arranged on the lower surface of the first base 11; the lifting component 2 is arranged on the first base 11, and the lifting component 2 includes a first driving unit 23, a first sliding group 22, and a second base 21. The second base 21 is connected to the first base 11 through the first sliding group 22. The first driving unit 23 is arranged on the first base 11, and the output end of the first driving unit 23 is transmission-connected to the second base 21. The first driving unit 23 is used to drive the second base 21 relative to The first base 11 moves back and forth in the vertical direction; the flip assembly 3 is arranged on the second base 21, and the flip assembly 3 includes a second drive unit 31, a second sliding group 32 and a third base 33. The second sliding group 32 is arranged between the second base 21 and the third base 33. The second drive unit 31 is arranged on the second base 21, and the output end of the second drive unit 31 is transmission connected to the second base 21. The second drive unit 31 is used to drive the third base 33 to rotate relative to the second base 21; the clamping assembly 4 is arranged on the third base 33, and the clamping assembly 4 includes a third drive unit 41 and a clamping arm group. The clamping arm group is used to clamp the photovoltaic component, and the third drive unit 41 is transmission connected to the clamping arm group.
[0079] In this embodiment, the moving assembly 1 includes a first base 11 and a moving wheel group, wherein the moving wheel group includes a plurality of moving wheels. The first base 11 is arranged above the moving wheel group, and the moving wheel group can drive the first base 11 to move relative to the ground.
[0080] The lifting assembly 2 includes a first drive unit 23, a first sliding group 22, and a second base 21. The first drive unit 23 can be a drive device with a telescopic function, such as a telescopic cylinder. The first sliding group 22 includes a first slider and a first guide rail. The first guide rail extends upward in the vertical direction. The first slider is sleeved on the first guide rail, and the second base 21 is set on the first slider. Optionally, two first sliding groups 22 can be set, and the first drive unit 23 can be set between the two first sliding groups 22, such as Figure 2 As shown, this approach can increase the stability of the sliding connection between the second base 21 and the first base 11, making the reciprocating movement operation of the second base 21 smoother.
[0081] A flip assembly 3 is provided on the second base 21, specifically as follows Figure 3 The flip assembly 3 includes a second drive unit 31, a second sliding group 32, and a third base 33. The second drive unit 31 is in transmission connection with the third base 33. The second drive unit 31 may be a servo motor. The second sliding group 32 is used to connect the second base 21 and the third base 33. When the second drive unit 31 drives the third base 33 to rotate, relative motion between the third base 33 and the second base 21 can be achieved.
[0082] In this embodiment, the clamping assembly 4 is arranged on the third base 33, and the clamping assembly 4 includes a third driving unit 41 and a clamping arm group, wherein the third driving unit 41 is arranged on the third base 33, and the clamping arm group is also arranged on the third base 33, and the clamping arm group can rotate relative to the third base 33, and the clamping arm group is transmission-connected to the third driving unit 41, and the third driving unit 41 can control the clamping arm group to clamp the photovoltaic component.
[0083] During use, the moving component 1 and the lifting component 2 are controlled to adjust the position of the clamping component 4 in space so that the edge of the photovoltaic panel is placed in the clamping area of the clamping arm group, the third driving unit 41 is controlled to drive the clamping arm group to move, so that the clamping arm group clamps the edge of the photovoltaic panel and maintains the clamping state of the clamping arm group, the second driving unit 31 is controlled to drive the third base 33 to flip, thereby driving the clamping arm group and the photovoltaic panel on the third base 33 to rotate 180 degrees synchronously to realize the flipping operation of the photovoltaic panel, and then adjust the lifting component 2 and the moving component 1 to transport the flipped photovoltaic panel to the corresponding placement area or external transportation equipment. After the photovoltaic panel is placed, the clamping arm group is released, and the flipping component 3 is controlled to return to its original position. The lifting component 2 and the moving component 1 are controlled to return to the original flipping position and wait for the flipping operation of the next photovoltaic panel.
[0084] In this embodiment, the flipping component 3 and the clamping component 4 can reach the area where the photovoltaic component is located through the moving component 1 and the lifting component 2, and the clamping component 4 can clamp the assembled photovoltaic component. The photovoltaic component and the clamping component 4 are flipped under the drive of the second driving unit 31, the second sliding group 32 and the third base 33 to realize automatic flipping of the photovoltaic component. The entire process does not require human participation, and the flipping process is changed from manual operation to fully automatic operation, which frees up manpower and improves the flipping efficiency of the photovoltaic component.
[0085] See also Figure 2 and Figure 3 In some embodiments, the flip assembly 3 includes a first transmission gear 34 and a second transmission gear 35. The first transmission gear 34 is sleeved on the output end of the second drive unit 31; the second transmission gear 35 is engaged with the first transmission gear 34, and the second transmission gear 35 is connected to the second base 21 through the second sliding group 32. A third base 33 is provided on the side of the second transmission gear 35 facing away from the second base 21.
[0086] In this embodiment, the flip assembly 3 further includes a first transmission gear 34 and a second transmission gear 35. Specifically, the first transmission gear 34 is disc-shaped and is sleeved on the output end of the second drive unit 31. The second transmission gear 35 can be disc-shaped or can be Figure 4 The outer side of the second transmission gear 35 meshes with the outer side of the first transmission gear 34. When the second driving unit 31 rotates, it drives the first transmission gear 34 to rotate, thereby realizing the rotation of the second transmission gear 35, and further realizing the rotation of the third base 33 set on the second transmission gear 35 and the clamping assembly 4 thereon.
[0087] For further information, see Figure 3 and Figure 4 In some embodiments, the second sliding group 32 includes a second slider 321, a third slider 322 and a second guide rail 323. The second slider 321 is set on the second base 21; the third slider 322 is set on the second base 21, and the third slider 322 is set opposite to the second slider 321; the second guide rail 323 is set on the second transmission gear 35, and is set between the second slider 321 and the third slider 322. The second guide rail 323 is movably connected with the second slider 321 and the third slider 322.
[0088] In this embodiment, the number of the third slider 322 and the second slider 321 can be multiple, such as Figure 3As shown, multiple third sliders 322 are arranged in sequence at intervals on one side, and multiple second sliders 321 are arranged in sequence at intervals on the other side. A second guide rail 323 is provided between the multiple third sliders 322 and the multiple second sliders 321. The second guide rail 323 is a semi-circular ring structure, and the second transmission gear 35 realizes relative sliding with the second base 21 through the second guide rail 323, the second slider 321 and the third slider 322.
[0089] It should be noted that this embodiment does not specifically limit the positions of the second slider 321 and the third slider 322. Figure 3 The slider placed inside the semi-circular structure is marked as the second slider 321, and the side opposite to it is the third slider 322. Figure 3 The slider disposed on the inner side of the semi-circular structure is referred to as the third slider 322 , and the side opposite thereto is referred to as the second slider 321 .
[0090] This embodiment utilizes meshing transmission between gears, and sets the second guide rail 323 into a semi-circular ring structure, and respectively sets a second slider 321 and a third slider 322 on both sides of the second guide rail 323, thereby realizing the function of the third base 33 rotating relative to the second base 21 under the drive of the second drive unit 31. In addition, the entire transmission device can withstand the rotation adjustment of components with a larger mass, can bear the mass of the photovoltaic panel after the purlin and torque tube are installed, and complete the flipping operation of the photovoltaic panel, which meets actual needs.
[0091] See also Figure 4 In some embodiments, the third base 33 is provided with a first extension end 331, and the third driving unit 41 is provided at the first extension end 331; the clamping arm group includes a first rotating shaft 43, a third transmission gear 44, a first clamping arm 42, a second rotating shaft 46, a fourth transmission gear 47 and a second clamping arm 45, the first rotating shaft 43 is provided on the third base 33; the third transmission gear 44 is sleeved on the first rotating shaft 43, and the third transmission gear 44 can rotate relative to the first rotating shaft 43; the first clamping arm 42 is connected to the third transmission gear 44; the second rotating shaft 46 is provided on the third base 33, and the first rotating shaft 43 and the second rotating shaft 46 are arranged opposite to each other; the fourth transmission gear 47 is sleeved on the second rotating shaft 46, and the fourth transmission gear 47 can rotate relative to the second rotating shaft 46, and the fourth transmission gear 47 is engaged with the third transmission gear 44; the second clamping arm 45 is connected to the fourth transmission gear 47, and the output end of the third driving unit 41 is hinged to the second clamping arm 45.
[0092] In this embodiment, a first extension end 331 is provided on the third base 33. A third drive unit 41 is provided on the first extension end 331. Optionally, the third drive unit 41 is a drive device with a telescopic function, such as a telescopic cylinder. The output end of the third drive unit 41 is hingedly connected to the second clamping arm 45.
[0093] Specifically, the clamping arm assembly includes a first clamping arm 42, a second clamping arm 45, a first rotating shaft 43, a second rotating shaft 46, a third transmission gear 44, and a fourth transmission gear 47. The first rotating shaft 43 is mounted on the third base 33, and the third transmission gear 44 is sleeved on the first rotating shaft 43 and rotatable relative to the first rotating shaft 43. One end of the first clamping arm 42 is fixedly connected to the third transmission gear 44, while the other end of the first clamping arm 42 extends outward, serving as one of the main structures for clamping the photovoltaic panel. During rotation, the rotation of the third transmission gear 44 drives the rotation of the first clamping arm 42.
[0094] Similarly, the second rotating shaft 46 is disposed on the third base 33, and the fourth transmission gear 47 is sleeved on the second rotating shaft 46 and can rotate relative to the second rotating shaft 46. One end of the second clamping arm 45 is fixedly connected to the fourth transmission gear 47, and the other end of the second clamping arm 45 extends outward, serving as one of the main structures for clamping the photovoltaic panel. During rotation, the rotation of the fourth transmission gear 47 drives the rotation of the second clamping arm 45. It should be noted that the second rotating shaft 46 is disposed opposite to the first rotating shaft 43, and the distance between the first rotating shaft 43 and the second rotating shaft 46 allows the third transmission gear 44 and the fourth transmission gear 47 to be meshed and connected, and the output end of the second drive unit 31 is hinged to the second clamping arm 45 at the end of the second clamping arm 45 away from the second rotating shaft 46.
[0095] Under this structure, the second drive unit 31, the second clamping arm 45, the fourth transmission gear 47, the third transmission gear 44 and the first clamping arm 42 form a transmission connection. When the second drive unit 31 is extended, the second clamping arm 45 moves upward, driving the first clamping arm 42 to move downward, so that the first clamping arm 42 and the second clamping arm 45 move toward each other to clamp the photovoltaic panel; when the second drive unit 31 is retracted, the second clamping arm 45 moves downward, driving the first clamping arm 42 to move upward, so that the first clamping arm 42 and the second clamping arm 45 move away from each other to release the photovoltaic panel.
[0096] For further information, see Figure 1 and Figure 4In some embodiments, the clamping arm group further includes a first cam 48 and a second cam 49. The first cam 48 is arranged on the first rotating shaft 43, and the first cam 48 has a first protrusion; the second cam 49 is arranged on the second rotating shaft 46, and the second cam 49 has a second protrusion. The first protrusion and the second protrusion can stop each other under the drive of the third driving unit 41 to limit the first clamping arm 42 and the second clamping arm 45.
[0097] Figure 1 The diagram shows the state of the first cam 48 and the second cam 49 after the first clamping arm 42 and the second clamping arm 45 move toward each other. In this state, the first protrusion and the second protrusion abut against each other, thereby preventing the first clamping arm 42 and the second clamping arm 45 from interlocking. Optionally, the size of the first protrusion and the second protrusion can be reasonably set to adjust the distance between the first clamping arm 42 and the second clamping arm 45 when the first clamping arm 42 and the second clamping arm 45 move toward each other to the limit. In some embodiments, the size of the first protrusion and the second protrusion can be adjusted according to the thickness of the photovoltaic panel to prevent the first clamping arm 42 and the second clamping arm 45 from damaging the outer surface of the photovoltaic panel during the clamping process.
[0098] For further information, see Figure 4 In some embodiments, the first clamping arm 42 includes two first clamping plates 421 and two first rollers 422, and the two first clamping plates 421 are relatively arranged on both sides of the third transmission gear 44; the two first rollers 422 are sequentially spaced between the two first clamping plates 421; the second clamping arm 45 also includes two second clamping plates 451 and two second rollers 452, and the two second clamping plates 451 are relatively arranged on both sides of the fourth transmission gear 47; the two second rollers 452 are sequentially spaced between the two second clamping plates 451.
[0099] In this embodiment, the two first clamping plates 421 are arranged opposite to each other, and the two first rollers 422 are also arranged opposite to each other. It should be noted that one first roller 422 is arranged at one end of the first clamping arm 42 close to the first rotating axis 43, and the other first roller 422 is arranged at one end of the first clamping arm 42 away from the first rotating axis 43. The two first rollers 422 have a part of the structure protruding from the outside of the first clamping plate 421, that is, in this way, the first clamping arm 42 and the photovoltaic panel can contact through the first roller 422. Furthermore, a soft film layer can be coated on the outer surface of the first roller 422, or a sleeve made of soft material can be sleeved on the outer surface of the first roller 422 to reduce the scratching of the first roller 422 on the outer surface of the photovoltaic panel, while increasing the friction between the first roller 422 and the outer surface of the photovoltaic panel to avoid sliding of the photovoltaic panel during the clamping process. Similarly, the two second clamping plates 451 are arranged opposite to each other, and the two second rollers 452 are also arranged opposite to each other. It should be noted that one second roller 452 is arranged at one end of the second clamping arm 45 close to the second rotating axis 46, and the other second roller 452 is arranged at one end of the second clamping arm 45 away from the second rotating axis 46. The two second rollers 452 have a part of the structure protruding from the outside of the second clamping plate 451, that is, in this way, the second clamping arm 45 and the photovoltaic panel can be in contact through the second roller 452. Furthermore, a soft film layer can be coated on the outer surface of the second roller 452, or a sleeve made of a soft material can be sleeved on the outer surface of the second roller 452 to reduce the scratching of the second roller 452 on the outer surface of the photovoltaic panel, and at the same time increase the friction between the second roller 452 and the outer surface of the photovoltaic panel to avoid sliding of the photovoltaic panel during the clamping process.
[0100] The structure shown in this embodiment can achieve stable clamping of the photovoltaic panel, avoid the problem of the photovoltaic panel sliding relative to the clamping arm assembly during the flipping process of the flip assembly 3, and improve the safety performance of the entire device.
[0101] See also Figure 5In some embodiments, the moving wheel group includes a first moving wheel group 13 and a second moving wheel group 14. The first moving wheel group 13 includes a first connecting shaft and two first moving wheels, and the two first moving wheels are respectively sleeved on both ends of the first connecting shaft. The second moving wheel group 14 includes a second connecting shaft and two second moving wheels, and the two second moving wheels are respectively sleeved on both ends of the second connecting shaft. The moving component 1 also includes a fourth driving unit 12, a first sprocket group, and a second sprocket group. The fourth driving unit 12 is arranged on the first base 11; the first sprocket group includes a first chain, a first driving wheel and a first driven wheel. The first driving wheel is sleeved on the fourth driving unit 12, the first driven wheel is connected to the first connecting shaft, and the first chain is respectively sleeved on the first driven wheel and the first driving wheel; the second sprocket group includes a second chain, a second driving wheel and a second driven wheel. The second driving wheel is sleeved on the first connecting shaft, the second driven wheel is connected to the second connecting shaft, and the second chain is respectively sleeved on the second driven wheel and the second driving wheel.
[0102] In this embodiment, the first movable wheel group 13 includes two first movable wheels arranged opposite to each other, and a first connecting shaft arranged between the two first movable wheels. The first connecting shaft can be movably connected to the first base 11 through a bearing. The first driven wheel is sleeved on the first connecting shaft. The first driving wheel is connected to the output end of the fourth driving unit 12. The first driving wheel and the first driven wheel are both sprocket structures used in conjunction with the first chain. The first driving wheel and the first driven wheel are both arranged on the inner side of the first chain. When in use, the first driving wheel rotates under the drive of the fourth driving unit 12, driving the first chain to rotate, thereby driving the first driven wheel to rotate, and then causing the first connecting shaft to rotate, ultimately realizing the rotation operation of the two first movable wheels, and realizing the movement of the entire first base 11.
[0103] It can be understood that the diameter of the first moving wheel can be set according to actual needs. For example, when there are only two first moving wheels under the first base 11, a first moving wheel with a larger diameter can be selected to facilitate the support of the first base 11; when there are multiple first moving wheel groups 13, a first moving wheel with a smaller diameter can be selected. This embodiment does not limit this.
[0104] In this embodiment, the second movable wheel group 14 and the first movable wheel group 13 are arranged relative to each other in the front and rear directions of the device. For example, when the first movable wheel group 13 is at the position of the front wheel of the vehicle body, the second movable wheel group 14 is at the position of the rear wheel of the vehicle body; for another example, when the first movable wheel group 13 is at the position of the rear wheel of the vehicle body, the first movable wheel group 13 is at the position of the front wheel of the vehicle body.
[0105] In this embodiment, the second movable wheel assembly 14 and the first movable wheel assembly 13 are connected in a transmission manner via a second sprocket assembly. Specifically, the second movable wheel assembly 14 includes a second connecting shaft and two oppositely disposed second movable wheels. The second connecting shaft is provided with a second driven wheel, and the first connecting shaft is synchronously provided with a second driving wheel. The first and second connecting shafts are connected in a transmission manner via a second chain. In this embodiment, the second movable wheels and the first movable wheels can use the same structure or rollers of different diameters, which is not limited in this embodiment.
[0106] The first moving wheel group 13, the second moving wheel group 14, the fourth drive unit 12, the first sprocket group and the second sprocket group constitute the moving unit of the entire device, that is, the moving component 1, which can drive other equipment and components on the device to move forward and backward.
[0107] See also Figure 1 and Figure 5 In some embodiments, the moving component 1 further includes at least one guide plate 16, at least one guide wheel 15 and a guide rail 17, wherein at least one guide plate 16 is arranged below the first base 11; at least one guide wheel 15, the guide wheel 15 is arranged on the lower surface of the guide plate 16; a guide groove is provided on the guide rail 17, the guide wheel 15 is embedded in the guide groove, and the guide wheel 15 can roll relative to the guide groove.
[0108] The guide plate 16 is disposed below the first base 11, and the guide wheels 15 are disposed on the lower surface of the guide plate 16. A rotating shaft and bearings are provided to enable the guide wheels 15 to rotate relative to the guide plate 16. In this embodiment, there are preferably two guide wheels 15, disposed on opposite sides of the guide plate 16. It should be noted that in this embodiment, the number of guide slots corresponds to the number of guide wheels 15. That is, if there is one guide slot, there is one guide wheel 15, and if there are two guide slots, there are two guide wheels 15. Figure 1 A guide rail 17 is provided with a guide groove, so under the structure of two guide wheels 15, the number of guide rails 17 is also two. The guide wheel 15 is arranged in the guide groove, and the guide rail 17 can guide the guide wheel 15 and the remaining components thereon.
[0109] In this embodiment, by providing the guide wheels 15, the guide plates 16 and the guide rails 17, the movable wheel set can be guided during movement, thereby improving the transportation accuracy of the entire device.
[0110] See also Figure 2In some embodiments, the lifting assembly 2 includes a first connecting plate 24, a second connecting plate 25, a first crossbeam 26 and a second crossbeam 27. The first connecting plate 24 is arranged on the first base 11, and the other end of the first connecting plate 24 extends upward in a vertical direction; the second connecting plate 25 is arranged on the first base 11, and the second connecting plate 25 is arranged opposite to the first connecting plate 24, and the other end of the second connecting plate 25 extends upward in a vertical direction; the first crossbeam 26 is arranged between the first connecting plate 24 and the second connecting plate 25, and the first driving unit 23 is arranged on the first crossbeam 26; the second crossbeam 27 is arranged between the first connecting plate 24 and the second connecting plate 25, and is arranged at the upwardly extending end of the first connecting plate 24 and the upwardly extending end of the second connecting plate 25, and the first sliding group 22 is provided on the second crossbeam 27.
[0111] In this embodiment, the first connecting plate 24 and the second connecting plate 25 are arranged opposite each other and are parallel to each other. Specifically, the first base 11 extends horizontally, and the first connecting plate 24 extends vertically. That is, the first connecting plate 24 is perpendicular to the first base 11, and the second connecting plate 25 is also perpendicular to the first base 11. Furthermore, one end of the first connecting plate 24 extends upward, and one end of the second connecting plate 25 also extends upward. In this embodiment, a first crossbeam 26 and a second crossbeam 27 are provided between the first connecting plate 24 and the second connecting plate 25. The arrangement of the first crossbeam 26 and the second crossbeam 27 allows the first connecting plate 24 and the second connecting plate 25 to form a single unit. The second crossbeam 27 is provided with the aforementioned first sliding group 22, and the first crossbeam 26 is provided with the first drive unit 23. The fourth drive unit 12 can be provided on a side of the first connecting plate 24, or alternatively, on a side of the second connecting plate 25.
[0112] For further information, see Figure 5 In some embodiments, a shock absorbing assembly 5 is further included. The shock absorbing assembly 5 is arranged between the first beam 26 and the first base 11. The shock absorbing assembly 5 includes an adjusting member 51, at least one support rod 52 and at least one elastic member 53. The support rod 52 is arranged on the first beam 26. The elastic member 53 is sleeved under the support rod 52. One end of the elastic member 53 abuts against the first beam 26, and the other end of the elastic member 53 abuts against the first base 11. The upper part of the support rod 52 protrudes out of the first beam 26, and the upper part of the support rod 52 is sleeved with an adjusting member 51. The adjusting member 51 is used to adjust the length of the support rod 52 extending downward.
[0113] The shock-absorbing assembly 5 serves as the connecting structure between the first connecting plate 24, the second connecting plate 25, and the first base 11. Specifically, the shock-absorbing assembly 5 includes a support rod 52, an adjustment member 51, and an elastic member 53. The number of support rods 52 can be set according to actual needs. One end of the support rod 52 is connected to the first crossbeam 26, and the other end of the support rod 52 extends downward. The first base 11 is disposed below the first crossbeam 26. The elastic member 53 is sleeved on the downwardly extending rod of the support rod 52. Optionally, the elastic member 53 can be a spring. One end of the elastic member 53 abuts the lower surface of the first crossbeam 26, and the other end of the elastic member 53 abuts the upper surface of the first base 11. Optionally, an avoidance hole can be provided on the first base 11, and the downwardly extending end of the support rod 52 can be placed in the avoidance hole. When the first base 11 encounters a raised area during driving, the first base 11 moves upward, and the support rod 52 can move downward in the avoidance hole, while compressing the elastic member 53 to maintain the current horizontal height of the first connecting plate 24 and the second connecting plate 25, thereby maintaining the horizontal height of the lifting assembly 2, the flipping assembly 3, and the clamping assembly 4, thereby realizing shock-absorbing transportation of the photovoltaic assembly.
[0114] In this embodiment, one end of the support rod 52 extending upward protrudes out of the upper surface of the first beam 26, and an adjusting member 51 is provided at the end of the support rod 52 extending upward. The adjusting member 51 can adjust the position of the support rod 52, and then adjust the length of the part of the support rod 52 placed between the first beam 26 and the first base 11. Specifically, by adjusting the length of the support rod 52 protruding upward from the first beam 26, the length of the rod body of the downward extending end of the support rod 52 can be achieved, that is, the compression degree of the elastic member 53 is achieved. By reasonably adjusting the support rod 52, the elastic member 53 can be in a pre-compressed state under normal conditions and has a certain elastic potential energy. When encountering a concave road surface, the elastic member 53 can release the pre-stored elastic potential energy in time, thereby reducing the downward movement amplitude of the first connecting plate 24, the second connecting plate 25 and the upper components. Similarly, when encountering a convex road surface, the elastic member 53 can be further compressed to reduce the upward movement amplitude of the first connecting plate 24, the second connecting plate 25 and the upper components, thereby achieving the shock absorption effect of the first connecting plate 24, the second connecting plate 25 and the upper components.
[0115] By setting the shock-absorbing assembly 5 between the first connecting plate 24, the second connecting plate 25 and the first base 11 as the connection point between the first connecting plate 24, the second connecting plate 25 and the first base 11, the elastic properties of the elastic member 53 are used to effectively absorb the vibration damping generated during transportation, thereby improving the ability of the entire device to transport smoothly on uneven ground.
[0116] In some embodiments, the outer surface of the support rod 52 is provided with an external thread, and the support rod 52 is threadedly connected to the first crossbeam 26; the adjustment member 51 is a nut, and the nut is threadedly connected to the end of the support rod 52 that protrudes upward. In this embodiment, an external thread can be machined on the outer surface of the support rod 52, and a corresponding internal threaded hole can be machined on the first crossbeam 26, so that the support rod 52 can be threadedly connected to the first crossbeam 26. Furthermore, the nut is used as the adjustment member 51, and it is only necessary to directly cover the end of the support rod 52 that protrudes above the first crossbeam 26 to facilitate manual adjustment. This method can realize the adjustment of the support rod 52 in the height direction, and can also reduce the production cost of the support rod 52 and the adjustment member 51, and is easy to disassemble, adjust and install.
[0117] In some embodiments, there are two support rods 52 and two elastic members 53, with one support rod 52 corresponding to one elastic member 53. There are also two adjustment members 51, with one adjustment member 51 corresponding to one support rod 52. By providing multiple support rods 52 and elastic members 53, the shock-absorbing connection between the lifting assembly 2 and the moving assembly 1 can be made more stable.
[0118] In the above technical solution, the device includes a moving component 1, a lifting component 2, a flipping component 3 and a clamping component 4. The moving component 1 includes a first base 11 and a moving wheel group. The flipping component 3 includes a second drive unit 31, a second sliding group 32 and a third base 33. The clamping component 4 is arranged on the third base 33. The clamping component 4 includes a third drive unit 41 and a clamping arm group. The clamping arm group is used to clamp the photovoltaic component. The third drive unit 41 is connected to the clamping arm group. When in use, the flipping component 3 and the clamping component 4 can reach the area where the photovoltaic component is located through the moving component 1 and the lifting component 2, and the clamping component 4 can clamp the assembled photovoltaic component. Under the drive of the second drive unit 31, the second sliding group 32 and the third base 33, the photovoltaic component and the clamping component 4 are flipped to realize automatic flipping of the photovoltaic component. The entire process does not require human participation. The flipping process is changed from manual operation to fully automatic operation, which frees up manpower and improves the flipping efficiency of the photovoltaic component.
[0119] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this utility model, this does not limit the scope of patent protection of this utility model. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concept of this utility model using the contents recorded in the specification and drawings of this utility model, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this utility model.
Claims
1. An intelligent device for flipping and transporting photovoltaic modules, characterized in that: include: A moving assembly, comprising a first base and a moving wheel set, wherein the moving wheel set is arranged on the lower surface of the first base; a lifting assembly disposed on the first base, the lifting assembly comprising a first drive unit, a first sliding group, and a second base, the second base being connected to the first base via the first sliding group, the first drive unit being disposed on the first base, an output end of the first drive unit being in transmission connection with the second base, the first drive unit being configured to drive the second base to reciprocate in a vertical direction relative to the first base; a flip assembly disposed on the second base, the flip assembly comprising a second drive unit, a second sliding group, and a third base, the second sliding group being disposed between the second base and the third base, the second drive unit being disposed on the second base, the output end of the second drive unit being transmission-connected to the second base, the second drive unit being configured to drive the third base to rotate relative to the second base; The clamping assembly is arranged on the third base, and the clamping assembly includes a third driving unit and a clamping arm group. The clamping arm group is used to clamp the photovoltaic assembly, and the third driving unit is transmission-connected to the clamping arm group.
2. The intelligent device for flipping and transporting photovoltaic modules according to claim 1, characterized in that: The flip assembly includes: a first transmission gear, sleeved on an output end of the second driving unit; The second transmission gear is meshed with the first transmission gear. The second transmission gear is transmission-connected to the second base via the second sliding group. The third base is provided on a side of the second transmission gear facing away from the second base.
3. The intelligent device for flipping and transporting photovoltaic modules according to claim 2, characterized in that: The second sliding group includes: a second slider, disposed on the second base; a third slider, disposed on the second base, the third slider being disposed opposite to the second slider; The second guide rail is arranged on the second transmission gear and between the second slider and the third slider. The second guide rail is movably connected to the second slider and the third slider.
4. The intelligent device for flipping and transporting photovoltaic modules according to claim 3, characterized in that: The third base is provided with a first extension end, and the third driving unit is provided at the first extension end; The clamping arm assembly comprises: A first rotating shaft is provided on the third base; a third transmission gear, sleeved on the first rotating shaft, the third transmission gear being rotatable relative to the first rotating shaft; a first clamping arm connected to the third transmission gear; a second rotating shaft, disposed on the third base, wherein the first rotating shaft and the second rotating shaft are disposed opposite to each other; a fourth transmission gear, sleeved on the second rotating shaft, the fourth transmission gear being rotatable relative to the second rotating shaft, and meshing with the third transmission gear; The second clamping arm is connected to the fourth transmission gear, and the output end of the third driving unit is hinged to the second clamping arm.
5. The intelligent device for flipping and transporting photovoltaic modules according to claim 4, characterized in that: The clamp arm assembly also includes: a first cam, disposed on the first rotating shaft, wherein the first cam has a first protrusion; The second cam is arranged on the second rotating shaft. The second cam has a second protrusion. The first protrusion and the second protrusion can stop each other under the drive of the third driving unit to limit the first clamping arm and the second clamping arm.
6. The intelligent device for flipping and transporting photovoltaic modules according to claim 5, characterized in that: The first clamping arm comprises: two first clamping plates, arranged oppositely on both sides of the third transmission gear; Two first rollers are sequentially spaced and arranged between the two first clamping plates; The second clamping arm further includes: two second clamping plates, arranged oppositely on both sides of the fourth transmission gear; The two second rollers are sequentially arranged between the two second clamping plates at intervals.
7. The intelligent device for flipping and transporting photovoltaic modules according to claim 6, characterized in that: The movable wheel group includes a first movable wheel group and a second movable wheel group, the first movable wheel group includes a first connecting shaft and two first movable wheels, the two first movable wheels are respectively sleeved on both ends of the first connecting shaft, the second movable wheel group includes a second connecting shaft and two second movable wheels, the two second movable wheels are respectively sleeved on both ends of the second connecting shaft, and the movable assembly further includes: a fourth driving unit, disposed on the first base; a first sprocket assembly, comprising a first chain, a first driving wheel, and a first driven wheel, wherein the first driving wheel is sleeved on the fourth driving unit, the first driven wheel is connected to the first connecting shaft, and the first chain is sleeved on the first driven wheel and the first driving wheel respectively; The second sprocket group includes a second chain, a second driving wheel and a second driven wheel. The second driving wheel is sleeved on the first connecting shaft, the second driven wheel is connected to the second connecting shaft, and the second chain is sleeved on the second driven wheel and the second driving wheel respectively.
8. The intelligent device for flipping and transporting photovoltaic modules according to claim 7, characterized in that: The mobile component also includes: at least one guide plate, disposed below the first base; at least one guide wheel, the guide wheel being arranged on the lower surface of the guide plate; A guide rail is provided with a guide groove, the guide wheel is embedded in the guide groove, and the guide wheel can roll relative to the guide groove.
9. The intelligent device for flipping and transporting photovoltaic modules according to claim 8, characterized in that: The lifting assembly comprises: a first connecting plate, disposed on the first base, wherein the other end of the first connecting plate extends vertically upward; a second connecting plate, disposed on the first base, the second connecting plate being disposed opposite to the first connecting plate, and the other end of the second connecting plate extending vertically upward; a first crossbeam, disposed between the first connecting plate and the second connecting plate, wherein the first driving unit is disposed on the first crossbeam; The second crossbeam is arranged between the first connecting plate and the second connecting plate, and is arranged at the upwardly extending end of the first connecting plate and the upwardly extending end of the second connecting plate. The first sliding group is provided on the second crossbeam.
10. The intelligent device for flipping and transporting photovoltaic modules according to claim 9, characterized in that: Also includes: A shock-absorbing assembly is arranged between the first crossbeam and the first base, and the shock-absorbing assembly includes an adjusting member, at least one support rod and at least one elastic member. The support rod is arranged on the first crossbeam, and the elastic member is sleeved under the support rod. One end of the elastic member abuts against the first crossbeam, and the other end of the elastic member abuts against the first base. The upper part of the support rod protrudes out of the first crossbeam, and the upper part of the support rod is sleeved with the adjusting member, and the adjusting member is used to adjust the length of the support rod extending downward.