Foam lining first-in first-out caching machine
By designing a foam lining first-in-first-out buffer machine and utilizing the buffer rack and the chain support plate assembly and drive mechanism of the push mechanism, the problem of foam bottom lining accumulation on the production line is solved, efficient caching and first-in-first-out are achieved, saving human resources.
Patent Information
- Application Number
- CN202422184751.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-06
AI Technical Summary
In the prior art, foam underlays are easily accumulated on the production line, resulting in a waste of human resources and a lack of a buffer device with a first-in-first-out function.
A foam liner first-in-first-out cache machine was designed, which included a cache rack and a pushing mechanism. The four-zone circulation flow of the foam liner was achieved through a chain support assembly and a driving mechanism to ensure first-in-first-out.
The foam backing is efficiently cached and first-in-first-out, thus preventing accumulation and saving human resources.
Smart Images
Figure CN223356877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production lines, in particular to a foam-lined first-in-first-out buffer machine. Background Art
[0002] When foam liners are transported on the production line, materials are easily piled up. Therefore, the accumulated foam liners need to be buffered. However, in real workshops, operators often manually take away the accumulated foam liners and place them aside. When there is no more accumulation on the production line, they put the foam liners on top. This manual processing method wastes human resources, and some existing buffering devices do not have a first-in-first-out function. Therefore, we propose a foam liner first-in-first-out buffering machine. Utility Model Content
[0003] The purpose of the utility model is to provide a foam-lined first-in-first-out buffer machine to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a foam-lined first-in-first-out cache machine, comprising a cache rack, wherein the cache rack comprises a first area, a second area, a third area, and a fourth area;
[0005] A production line conveyor belt is provided on one side of the cache rack, and a transition platform is provided on the other side of the cache rack;
[0006] A foam lining is provided at the upper end of the production line conveyor belt, and the foam lining flows from the first zone and the second zone to the transition platform, and the foam lining on the transition platform flows again to the production line conveyor belt through the third zone and the fourth zone;
[0007] The bottom and the top of the cache rack are both provided with a pushing mechanism, the pushing mechanism comprising a first automatic pushing plate, and the foam base is driven to translate by the first automatic pushing plate;
[0008] Chain support assemblies are provided on both sides of the first zone, the second zone, the third zone and the fourth zone. The chain support assemblies include a driven sprocket, a lifting sprocket, a lifting chain and a chain plate. A plurality of chain plates are evenly mounted on the lifting chain. The lifting chain moves when the lifting sprocket rotates.
[0009] A driving mechanism is provided at the bottom of the cache rack, and the driven sprocket is controlled to rotate by the driving mechanism. When the chain plate in the first zone rises, the chain plate in the second zone falls. When the chain plate in the third zone rises, the chain plate in the fourth zone falls.
[0010] Preferably, the driving mechanism is provided with two groups, the first zone and the second zone use one group of driving mechanisms, the third zone and the fourth zone use another group of driving mechanisms, and the transmission modes of the two groups of driving mechanisms are opposite.
[0011] Preferably, the driving mechanism of the first zone and the second zone includes a driving shaft, two driving gears, two driven gears, two first driving sprockets and two second driving sprockets, the two driving gears are fixed to the driving shaft, and the two driven gears are respectively located on both sides of the driving shaft and are respectively meshed with the two driving gears;
[0012] The two first driving sprockets are fixedly mounted on the drive shaft, the two second driving sprockets are coaxially mounted with the two driven gears respectively, the two first driving sprockets and the two second driving sprockets are connected to the four driven sprockets on both sides of the first zone and the second zone respectively through the first chain, the second chain, the third chain and the fourth chain, the first chain and the second chain are connected to the driven sprockets on both sides of the first zone, and the third chain and the fourth chain are connected to the driven sprocket in the second zone.
[0013] Preferably, the transition platform includes a second automatic push plate and a third automatic push plate, the travel direction of the second automatic push plate is the same as the conveying direction of the production line conveyor belt, and the travel direction of the third automatic push plate is perpendicular to the travel direction of the second automatic push plate.
[0014] Preferably, the chain plate is in the shape of an angle steel, and guide plates are provided at both ends of the chain plate, and the guide plates are inclined relative to the chain plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The utility model can cache the foam bottom liner through the cache rack. The cache rack has four areas, and each area has several layers of chain plates, which can cache a large amount of foam bottom liner and prevent the foam bottom liner from piling up on the conveyor belt of the production line.
[0017] The foam liner enters the bottom of the first zone from the production line conveyor belt, passes through the first zone, the second zone, the transition platform, the third zone and the fourth zone and flows back into the production line conveyor belt, thus realizing the first-in-first-out function of the foam liner. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a front view of the utility model;
[0020] Figure 3 It is a side view of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the chain support plate assembly of the present utility model;
[0022] Figure 5 This is a schematic diagram of the driving mechanism structure of the utility model;
[0023] Figure 6 This is a top view of the driving mechanism of the utility model;
[0024] Figure 7 This is a schematic diagram of the transition platform structure of the present utility model;
[0025] Figure 8 This is a structural diagram of the pusher mechanism of the present utility model.
[0026] In the figure: 1. Cache rack; 11. First zone; 12. Second zone; 13. Third zone; 14. Fourth zone; 2. Chain support plate assembly; 21. Driven sprocket; 22. Lifting sprocket; 23. Lifting chain; 24. Chain plate; 25. Guide plate; 3. Driving mechanism; 31. Driving shaft; 32. Driving gear; 33. Driven gear; 34. First driving sprocket; 35. Second driving sprocket; 36. First chain; 37. Second chain; 38. Third chain; 39. Fourth chain; 4. Production line conveyor belt; 5. Transition platform; 51. Second automatic push plate; 52. Third automatic push plate; 6. Foam bottom lining; 7. Pushing mechanism; 71. First automatic push plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-8 The utility model provides a technical solution: a foam-lined first-in-first-out cache machine, comprising a cache rack 1, the cache rack 1 comprising a first area 11, a second area 12, a third area 13 and a fourth area 14, and a chain support plate assembly 2 is provided on both sides of the first area 11, the second area 12, the third area 13 and the fourth area 14;
[0029] A production line conveyor belt 4 is provided on one side of the cache rack 1, and a transition platform 5 is provided on the other side of the cache rack 1. The transition platform 5 includes a second automatic push plate 51 and a third automatic push plate 52. The travel direction of the second automatic push plate 51 is the same as the conveying direction of the production line conveyor belt 4, and the travel direction of the third automatic push plate 52 is perpendicular to the travel direction of the second automatic push plate 51.
[0030] A foam backing 6 is provided at the upper end of the production line conveyor belt 4. The foam backing 6 flows from the first zone 11 and the second zone 12 to the transition platform 5. The foam backing 6 on the transition platform 5 flows through the third zone 13 and the fourth zone 14 and flows back to the production line conveyor belt 4.
[0031] The bottom and the top of the cache rack 1 are both provided with a pushing mechanism 7 , which includes a first automatic pushing plate 71 , and the foam base 6 is driven to translate by the first automatic pushing plate 71 .
[0032] Among them, the cache rack 1 is used to cache the foam base 6. The cache rack 1 has four areas, and each area has several layers of chain plates 24, which can cache a large amount of foam base 6 to prevent the foam base 6 from piling up on the production line conveyor belt 4. The specific process of caching is: the foam base 6 enters from the bottom of the first area 11 from the production line conveyor belt 4, and the foam base 6 is lifted from the bottom of the first area 11 to the top of the first area 11 through the chain support plate assembly 2, and then the foam base 6 is pushed from the top of the first area 11 to the top of the second area 12 through the first automatic push plate 71 of the pushing mechanism 7, and then the foam base 6 is transported to the bottom of the second area 12 through the chain support plate assembly 2, and then the foam base 6 is pushed to the transition level through the first automatic push plate 71 at the bottom of the cache rack 1. The foam base 6 is placed on the platform 5, and then the second automatic push plate 51 in the transition platform 5 pushes the foam base 6 to the side of the third automatic push plate 52, and then the third automatic push plate 52 pushes the foam base 6 on the transition platform 5 to the bottom of the third area 13, and then the foam base 6 is transported to the top of the third area 13 through the chain support assembly 2, and then the foam base 6 is pushed to the top of the fourth area 14 through another group of first automatic push plates 71 on the top, and then the foam base 6 is transported to the bottom of the fourth area 14 through the chain support assembly 2, and finally the foam base 6 is pushed to the production line conveyor belt 4 by another group of first automatic push plates 71 at the bottom of the cache rack 1, so that the foam base 6 can continue to flow on the production line conveyor belt 4, and at the same time, the first-in-first-out function of the foam base 6 is also realized.
[0033] The chain support assembly 2 includes a driven sprocket 21, a lifting sprocket 22, a lifting chain 23 and a chain plate 24. A plurality of chain plates 24 are evenly mounted on the lifting chain 23. The lifting chain 23 moves when the lifting sprocket 22 rotates.
[0034] The chain plate 24 is in the shape of an angle steel, and guide plates 25 are provided at both ends of the chain plate 24. The guide plates 25 are inclined relative to the chain plate 24.
[0035] A driving mechanism 3 is provided at the bottom of the cache rack 1. The driven sprocket 21 is controlled to rotate by the driving mechanism 3. When the chain plate 24 in the first zone 11 rises, the chain plate 24 in the second zone 12 falls. When the chain plate 24 in the third zone 13 rises, the chain plate 24 in the fourth zone 14 falls.
[0036] There are two groups of drive mechanisms 3. The first zone 11 and the second zone 12 use one group of drive mechanisms 3, and the third zone 13 and the fourth zone 14 use another group of drive mechanisms 3. The transmission modes of the two groups of drive mechanisms 3 are opposite.
[0037] The driving mechanism 3 of the first zone 11 and the second zone 12 includes a driving shaft 31, two driving gears 32, two driven gears 33, two first driving sprockets 34, and two second driving sprockets 35. The two driving gears 32 are fixed to the driving shaft 31, and the two driven gears 33 are respectively located on both sides of the driving shaft 31 and are respectively engaged with the two driving gears 32.
[0038] The two first driving sprockets 34 are fixedly mounted on the drive shaft 31, and the two second driving sprockets 35 are coaxially mounted with the two driven gears 33 respectively. The two first driving sprockets 34 and the two second driving sprockets 35 are connected to the four driven sprockets 21 on both sides of the first zone 11 and the second zone 12 respectively through the first chain 36, the second chain 37, the third chain 38, and the fourth chain 39. The first chain 36 and the second chain 37 are connected to the driven sprockets 21 on both sides of the first zone 11, and the third chain 38 and the fourth chain 39 are connected to the driven sprocket 21 of the second zone 12.
[0039] The driving shaft 31 is driven to rotate by the motor. When the driving shaft 31 rotates, the two driving gears 32 rotate, the two driven gears 33 rotate, and the two first driving sprockets 34 and the two second driving sprockets 35 rotate simultaneously. The first chain 36 and the second chain 37 are driven by the driven sprocket 21 of the first zone 11, so that the chain plate 24 of the first zone 11 moves upward, so that the chain plate 24 drives the foam base 6 to move upward. The third chain 38 and the fourth chain 39 are driven by the driven sprocket 21 of the second zone 12, so that the foam base 6 moves upward. The chain plate 24 in the second zone 12 moves downward, so that the chain plate 24 drives the foam base 6 to move downward. The principles of the third zone 13 and the fourth zone 14 are the same as those of the first zone 11 and the second zone 12. Therefore, the movement direction of the chain plates 24 in the first zone 11, the second zone 12, the third zone 13 and the fourth zone 14 is that the chain plates 24 inside the first zone 11 always move upward, the chain plates 24 inside the second zone 12 always move downward, the chain plates 24 inside the third zone 13 always move upward, and the chain plates 24 inside the fourth zone 14 always move downward.
[0040] The working principle and use process of this utility model:
[0041] The foam base 6 enters from the bottom of the first zone 11 from the conveyor belt 4 of the production line, and is lifted from the bottom of the first zone 11 to the top of the first zone 11 by the chain support assembly 2, and then is pushed from the top of the first zone 11 to the top of the second zone 12 by the first automatic push plate 71 of the pushing mechanism 7, and then is transported to the bottom of the second zone 12 by the chain support assembly 2, and then is pushed to the transition platform 5 by the first automatic push plate 71 at the bottom of the cache rack 1, and then the second automatic push plate 51 in the transition platform 5 pushes the foam base 6 to the side of the third automatic push plate 52, and then the third automatic push plate 52 pushes the foam base 6 from the transition platform 5 to the third zone 13, and then transport the foam base 6 to the top of the third zone 13 through the chain support plate assembly 2, and then push the foam base 6 to the top of the fourth zone 14 through another group of first automatic push plates 71 on the top, and then transport the foam base 6 to the bottom of the fourth zone 14 through the chain support plate assembly 2, and finally push the foam base 6 to the production line conveyor belt 4 through another group of first automatic push plates 71 at the bottom of the cache rack 1, so that the foam base 6 can continue to flow on the production line conveyor belt 4, the cache rack 1 has four zones, and each zone has several layers of chain plates 24, which can cache a large amount of foam base 6 to prevent the foam base 6 from piling up on the production line conveyor belt 4, and also realize the first-in-first-out function of the foam base 6.
[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A foam-lined first-in-first-out cache machine, comprising a cache rack (1), characterized in that: The cache rack (1) comprises a first area (11), a second area (12), a third area (13) and a fourth area (14); A production line conveyor belt (4) is provided on one side of the cache rack (1), and a transition platform (5) is provided on the other side of the cache rack (1); A foam base (6) is provided at the upper end of the production line conveyor belt (4), and the foam base (6) flows from the first zone (11) and the second zone (12) to the transition platform (5), and the foam base (6) on the transition platform (5) flows again to the production line conveyor belt (4) through the third zone (13) and the fourth zone (14); The bottom and the top of the cache rack (1) are both provided with a pushing mechanism (7), the pushing mechanism (7) comprising a first automatic pushing plate (71), and the foam base (6) is driven to move in translation by the first automatic pushing plate (71); Chain support plate assemblies (2) are provided on both sides of the first zone (11), the second zone (12), the third zone (13) and the fourth zone (14), the chain support plate assembly (2) comprising a driven sprocket (21), a lifting sprocket (22), a lifting chain (23) and a chain plate (24), a plurality of chain plates (24) being evenly mounted on the lifting chain (23), and the lifting chain (23) is moved by the rotation of the lifting sprocket (22); A driving mechanism (3) is provided at the bottom of the cache rack (1), and the driven sprocket (21) is controlled to rotate by the driving mechanism (3). When the chain plate (24) in the first zone (11) rises, the chain plate (24) in the second zone (12) falls. When the chain plate (24) in the third zone (13) rises, the chain plate (24) in the fourth zone (14) falls.
2. The foam-lined first-in-first-out buffer according to claim 1, characterized in that: The driving mechanism (3) is provided with two groups, the first zone (11) and the second zone (12) use one group of driving mechanisms (3), and the third zone (13) and the fourth zone (14) use another group of driving mechanisms (3), and the transmission modes of the two groups of driving mechanisms (3) are opposite.
3. The foam-lined first-in-first-out buffer according to claim 1, characterized in that: The driving mechanism (3) of the first zone (11) and the second zone (12) comprises a driving shaft (31), two driving gears (32), two driven gears (33), two first driving sprockets (34) and two second driving sprockets (35), wherein the two driving gears (32) are fixed to the driving shaft (31), and the two driven gears (33) are respectively located on both sides of the driving shaft (31) and are respectively meshed with the two driving gears (32); The two first driving sprockets (34) are fixedly mounted on the drive shaft (31), and the two second driving sprockets (35) are coaxially mounted with the two driven gears (33), respectively. The two first driving sprockets (34) and the two second driving sprockets (35) are connected to the four driven sprockets (21) on both sides of the first zone (11) and the second zone (12) through the first chain (36), the second chain (37), the third chain (38), and the fourth chain (39), respectively. The first chain (36) and the second chain (37) are connected to the driven sprockets (21) on both sides of the first zone (11), and the third chain (38) and the fourth chain (39) are connected to the driven sprocket (21) of the second zone (12).
4. The foam-lined first-in-first-out buffer according to claim 1, characterized in that: The transition platform (5) comprises a second automatic push plate (51) and a third automatic push plate (52), wherein the travel direction of the second automatic push plate (51) is the same as the conveying direction of the production line conveyor belt (4), and the travel of the third automatic push plate (52) is perpendicular to the travel of the second automatic push plate (51).
5. The foam-lined first-in-first-out buffer according to claim 1, characterized in that: The chain plate (24) is in the shape of an angle steel, and guide plates (25) are provided at both ends of the chain plate (24), and the guide plates (25) are arranged obliquely relative to the chain plate (24).