Rattan ring winding machine

By designing a rattan ring winding machine including a winding device and a wire feeding device, the rattan is automatically wound and the wire is wound on it, which solves the problem that the existing winding machine requires manual operation and realizes efficient rattan ring production.

CN223357145UActive Publication Date: 2025-09-19GANZHOU DONGFENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422944743.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-19
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing winding machine needs to manually lift the winding ring upper pressure plate and move the wire head during the winding process, which is inefficient.

Method used

A rattan coil winding machine was designed, comprising a frame, a panel, a winding device, a chain guide assembly, and a wire feeding device. The winding motor drives the positioning wheel and the fixed wheel to rotate, automatically winding the rattan and wrapping the wire around it without manual operation.

Benefits of technology

It realizes the automatic winding of rattan rings, improves production efficiency, reduces the need for manual operation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of winding machine devices, in particular to a rattan ring winding machine which comprises a machine frame, a panel is fixed to the machine frame, a winding device is further arranged on the panel, a chain guide assembly is arranged on the panel on one side of the winding device, an iron wire feeding device is fixed to the portion, above the winding device, of the machine frame, and an iron wire discharging device is arranged on the upper portion of the iron wire feeding device. The winding device comprises a vertical plate fixed to the rack, a plurality of positioning wheels are arranged on the vertical plate, the positioning wheels are driven by a winding motor to rotate, a winding ring is further arranged on one side of the vertical plate, a notch is formed in one side of the winding ring, positioning grooves used in cooperation with the positioning wheels are further formed in the winding ring, and the positioning wheels are arranged in the positioning grooves. A winding ring is arranged on the vertical plate, a plurality of supporting shafts are evenly fixed to the winding ring, supporting wheels are arranged on the supporting shafts, a fixing shaft is further fixed to the vertical plate, and a pressing plate rotationally connected with the fixing shaft is arranged on the fixing shaft. According to the device, iron wires can be wound on rattans, and the rattans can be wound into rattans rings.
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Description

Technical Field

[0001] The present invention relates to the field of winding machine devices, in particular to a rattan loop winding machine. Background Art

[0002] Wrapping machines, also known as wrapping machines, are widely used in industry. Ring wrapping machines are the most common type of wrapping machine. Ring wrapping uses specific mechanical motion and control to achieve winding. With increasing demands for winding accuracy, shape, and efficiency, ring wrapping machines have evolved from traditional mechanical types to relay-controlled logic types and now to microcomputer-controlled ring wrapping machines. Existing wrapping machines require manual lifting of the winding ring upper plate during winding. At the start of winding, the wire head must be manually moved to the winding ring position for use, making manual operation inefficient.

[0003] The present invention is proposed in view of the deficiencies in the prior art. Summary of the Invention

[0004] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a rattan ring winding machine.

[0005] The present invention can be achieved through the following technical solutions:

[0006] The transmission mechanism that this invention relates to is that this invention relates to a kind of rattan ring winding machine, comprising a frame, the frame is fixed with a panel, the panel is also provided with a winding device, a panel on one side of the winding device is provided with a chain guide assembly, a wire feeding device is fixed on the frame above the winding device, the winding device comprises a vertical plate fixed on the frame, the vertical plate is provided with a plurality of positioning wheels, and the positioning wheels are all driven by the winding motor to rotate. A winding ring is also provided on one side of the vertical plate, a notch is provided on one side of the winding ring, and a positioning groove used for cooperating with the positioning wheel is further provided on the winding ring. A plurality of supporting shafts are evenly fixed on the winding ring, and the supporting shafts are all provided with supporting wheels. A fixed shaft is also fixed on the vertical plate, and a pressure plate rotatably connected to the fixed shaft is provided on the fixed shaft, and a plurality of limiting shafts are fixed on the pressure plate, and the limiting shafts are all provided with limiting wheels used for cooperating with the positioning grooves on the winding ring. A winding cylinder is also provided on the vertical plate, and a fixed block is provided at the end of the piston rod of the winding cylinder, and the fixed block is rotatably connected to the pressure shaft on the pressure plate, and the chain guide assembly comprises a setting A guide motor is fixed on the connecting plate above the panel, a guide main sprocket is fixed on the output end of the guide motor, a driven shaft is provided on one side of the connecting plate, a guide slave sprocket is fixed on the driven shaft, the guide slave sprocket is wound around the guide main sprocket through a guide chain, convex teeth are evenly fixed on the guide chain, the wire feeding device includes a wire beam fixed on the frame, guide wheels are provided on both sides of the wire beam, a cutter seat is fixed on the end of the wire beam, a tangent cylinder is fixed on the wire beam, and the cutting A movable knife seat is fixed to the end of the piston rod of the wire cylinder, a cutter is fixed on the movable knife seat, a limit plate used in conjunction with the cutter is fixed on the cutter seat, a lifting cylinder is also fixed on the frame below the wire beam, a slide is fixed to the end of the piston rod of the lifting cylinder, a wire feeding cylinder is fixed on the slide, a slider is fixed to the end of the piston rod of the wire feeding cylinder, a clamping arm is fixed to the end of the slider, a wire clamping cylinder is also provided on the slider, a movable arm is provided at the end of the piston rod of the wire clamping cylinder, and the movable arm is hinged to the clamping arm.

[0007] Preferably, the panel is further provided with a plurality of rollers. When the rattan moves, after the rattan contacts the rollers, the rattan continues to pass between the winding rings to achieve winding the rattan into a ring shape.

[0008] Preferably, a wire rack is further provided on one side of the frame. The wire rolls are placed on the wire rack to prevent the wires from becoming loose.

[0009] Preferably, a winding main sprocket is fixed to the output end of the winding motor, a positioning shaft is fixed on the positioning wheel, the positioning shaft passes through the vertical plate and is rotatably connected to the vertical plate, a winding slave sprocket is fixed on the positioning shaft, and a plurality of fixed wheels are also provided on the vertical plate, a fixed rod is fixed on the fixed wheel, and a winding slave sprocket is also fixed to the end of the fixed rod, and the winding main sprocket is connected to each winding slave sprocket through a winding chain.

[0010] Preferably, a retaining ring is fixed to the end of the pressing plate, which can prevent the rattan ring from contacting the winding ring.

[0011] Preferably, a connecting shaft is fixed to the bottom of the connecting plate, the connecting shaft being arranged on the frame and rotatably connected to the frame, a turbine is fixed to the bottom of the connecting shaft, a connecting rod is also provided on the frame, a handle is fixed to the end of the connecting rod, and a worm is also provided on the connecting rod for use with the turbine. The position of the connecting plate is adjusted by rotating the worm, thereby adjusting the contact between the protruding teeth and the rattan ring.

[0012] Preferably, a wire passing block is provided on the wire passing beam below the guide wheel, and a wire passing hole is provided on the wire passing block. The iron wire passes through the wire passing hole on the wire passing block and is positioned by the wire passing hole.

[0013] Preferably, a wire pressing plate is fixed on the cutter seat, and a limiting block used in conjunction with the wire pressing plate is fixed on the movable cutter seat.

[0014] Working principle: first, place the wire roll on the wire rack, pull the wire out from the wire roll and pass it around the two guide wheels of the wire beam, and the wire passes between the cutter seat and the movable knife seat, the wire cutting cylinder is started, the cutter cooperates with the limit plate to cut the wire, and the wire pressing plate cooperates with the limit block to press the wire tightly and fix it, the lifting cylinder is started, the piston rod on the lifting cylinder is extended, the slide rises, and the slide rises to the specified position, the wire feeding cylinder is started, the piston rod on the wire feeding cylinder is shortened, the slider moves, the clamping arm and the movable arm move with the slider, and after the clamping arm and the movable arm reach both sides of the wire at the wire pressing plate position, the wire clamping cylinder is started, the piston rod on the wire clamping cylinder is extended, the movable arm rotates around the contact position with the clamping arm, and the movable arm cooperates with the clamping arm to clamp the wire, the wire clamping cylinder is started, the piston rod on the wire clamping cylinder is shortened, the movable knife seat moves, the wire pressing plate is separated from the limit block, the lifting cylinder is started, and the lifting The piston rod on the lowering cylinder is shortened, the slide plate descends, the clamping arm and the movable arm descend with the slide plate, the starting end of the wire descends to the specified position, and the vines of the Tsuchifuji are passed through the panel between the winding rings, and the winding motor drives the positioning wheel and the fixed wheel to rotate. Since the positioning wheel and the fixed wheel are in contact with the surface of the winding ring, the winding ring rotates, and the supporting wheel on the winding ring rotates with the winding ring. When the winding ring rotates, the vines are gradually passed through between the winding rings. When the supporting wheel rotates, the supporting wheel contacts the wire. Since one end of the wire is fixed by the clamping arm and the movable arm, when the supporting wheel rotates, the wire is gradually wound around the outer ring position formed by the supporting wheel, and when the supporting wheel rotates with the winding ring, one end of the wire is fixed, and the wire is evenly wound around the vine. When a certain amount of wire is wound around the outer ring formed by the support wheel, that is, when a certain amount of wire is present on the outer ring, the winding motor stops and the tangent cylinder starts. The piston rod on the tangent cylinder extends, the cutter cooperates with the limit plate to cut the wire, and the wire pressing plate cooperates with the limit block to fix the wire, the wire clamping cylinder starts, the piston rod on the wire clamping cylinder shortens, the movable arm rotates, the movable arm separates from the wire, the wire feeding cylinder starts, the piston rod on the wire feeding cylinder extends, the clamping arm separates from the wire, the winding motor starts again, the winding motor drives the winding ring to rotate again, and the rattan passes through the winding rings again, and the guide motor drives the guide chain to rotate. The convex teeth on the guide chain contact the rattan and drive the rattan to move. The rattan moves and the wire is wrapped around the rattan, gradually wrapping the rattan. The rattan is wound into a rattan ring. When the iron wire on the supporting wheel is pulled out and wound on the rattan ring, the winding motor and the guide motor stop, the notch on the winding ring is at the retaining ring position, the winding cylinder starts, the piston rod on the winding cylinder shortens, the pressure plate rotates around the fixed axis, the upper limit wheel on the pressure plate is separated from the winding ring, and the retaining ring is separated from the panel, the rattan ring is removed from the notch position on the winding ring, the winding cylinder starts, the piston rod on the winding cylinder extends, the retaining ring returns to the initial position, and the cycle operation is repeated. This device can realize winding iron wire on the rattan and winding the rattan into a rattan ring without the need for manual wire conveying and lifting of the retaining ring, which greatly improves the production efficiency of the rattan ring.

[0015] Compared with the existing technology, the present invention has the following advantages:

[0016] The device can wrap the wire around the rattan and form a rattan ring without the need for manual wire conveying and lifting of the retaining ring, thereby greatly improving the production efficiency of the rattan ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 An exploded view of the present invention;

[0020] Figure 3 It is a structural diagram of the chain guide assembly;

[0021] Figure 4 It is a structural diagram of the wire feeding device;

[0022] Figure 5 Schematic diagram of the structure of the winding device;

[0023] Figure 6 It is a structural schematic diagram of the winding device from another angle;

[0024] In the figure: 1. frame; 2. panel; 3. roller; 4. rattan ring; 5. chain guide assembly; 501. guide motor; 502. guide main sprocket; 503. guide slave sprocket; 504. guide chain; 505. convex teeth; 506. connecting plate; 507. connecting shaft; 508. turbine; 509. connecting rod; 510. worm; 511. handle; 6. winding device; 601. vertical plate; 602. winding motor; 603. winding main sprocket; 604. positioning shaft; 605. winding slave sprocket; 606. winding chain; 607. positioning wheel; 608. winding ring; 609. positioning groove; 610. notch; 611. Support shaft; 612. Support wheel; 613. Fixed wheel; 614. Winding cylinder; 615. Fixed shaft; 616. Pressing plate; 617. Limiting shaft; 618. Limiting wheel; 619. Retaining ring; 7. Wire feeding device; 701. Wire beam; 702. Guide wheel; 703. Wire hole; 704. Cutter seat; 705. Cutter cylinder; 706. Movable knife seat; 707. Wire pressing plate; 708. Limiting piece; 709. Cutter; 710. Lifting cylinder; 711. Slide plate; 712. Wire feeding cylinder; 713. Sliding block; 714. Clamping arm; 715. Clamping cylinder; 716. Movable arm; 8. Wire rack; DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in detail below with reference to the accompanying drawings:

[0026] Example 1:

[0027] like Figures 1 to 6 As shown, this embodiment discloses a rattan ring winding machine, comprising a frame 1, a panel 2 is fixed on the frame 1, a winding device 6 is further provided on the panel 2, a chain guide assembly 5 is provided on the panel 2 on one side of the winding device 6, a wire feeding device 7 is fixed on the frame 1 above the winding device 6, the winding device 6 comprises a vertical plate 601 fixed on the frame 1, a plurality of positioning wheels 607 are provided on the vertical plate 601, and the positioning wheels 607 are all driven to rotate by a winding motor 602, a winding ring 608 is further provided on one side of the vertical plate 601, a notch 610 is provided on one side of the winding ring 608, and a positioning groove 600 used in conjunction with the positioning wheel 607 is further provided on the winding ring 608. 9. A plurality of support shafts 611 are evenly fixed on the winding ring 608, and a support wheel 612 is provided on each support shaft 611. A fixed shaft 615 is also fixed on the vertical plate 601, and a pressure plate 616 is provided on the fixed shaft 615 for rotationally connecting with the fixed shaft 615. A plurality of limiting shafts 617 are fixed on the pressure plate 616, and a limiting wheel 618 is provided on each limiting shaft 617 for use with the positioning groove 609 on the winding ring 608. A winding cylinder 614 is also provided on the vertical plate 601, and a fixed block is provided at the end of the piston rod of the winding cylinder 614, and the fixed block is rotatably connected with the pressure shaft on the pressure plate 616. The chain guide assembly 5 includes a connection provided above the panel 2. Plate 506, a guide motor 501 is fixed on the connecting plate 506, a guide main sprocket 502 is fixed to the output end of the guide motor 501, a driven shaft is provided on one side of the connecting plate 506, a guide slave sprocket 503 is fixed on the driven shaft, the guide slave sprocket 503 is connected to the guide main sprocket 502 through a guide chain 504, and convex teeth 505 are evenly fixed on the guide chain 504. The wire feeding device 7 includes a wire beam 701 fixed to the frame 1, guide wheels 702 are provided on both sides of the wire beam 701, a cutter seat 704 is also fixed to the end of the wire beam 701, a tangent cylinder 705 is also fixed on the wire beam 701, and the piston rod of the tangent cylinder 705 A movable knife seat 706 is fixed at the end, a cutter 709 is fixed on the movable knife seat 706, a limit plate 708 used in conjunction with the cutter 709 is fixed on the cutter seat 704, a lifting cylinder 710 is also fixed on the frame 1 below the wire beam 701, a slide 711 is fixed to the end of the piston rod of the lifting cylinder 710, a wire feeding cylinder 712 is fixed on the slide 711, a slider 713 is fixed to the end of the piston rod of the wire feeding cylinder 712, a clamping arm 714 is fixed to the end of the slider 713, a wire clamping cylinder 715 is also provided on the slider 713, a movable arm 716 is provided at the end of the piston rod of the wire clamping cylinder 715, and the movable arm 716 is hinged to the clamping arm 714.

[0028] Among them, a plurality of rollers 3 are also provided on the panel 2. When the rattan moves, after the rattan contacts the rollers 3, the rattan continues to pass through between the winding rings 608 to realize winding the rattan into a circle.

[0029] Among them, the output end of the winding motor 602 is fixed with a winding main sprocket 603, and the positioning shaft 604 is fixed on the positioning wheel 607. The positioning shaft 604 passes through the vertical plate 601 and is rotatably connected to the vertical plate 601. The positioning shaft 604 is fixed with a winding slave sprocket 605. The vertical plate 601 is also provided with multiple fixed wheels 613, and a fixed rod is fixed on the fixed wheel 613. The end of the fixed rod is also fixed with a winding slave sprocket 605. The winding main sprocket 603 is connected to each winding slave sprocket 605 through a winding chain 606.

[0030] Wherein, a retaining ring 619 is also fixed to the end of the pressing plate 616. The retaining ring 619 can prevent the rattan ring 4 from contacting the winding ring 608.

[0031] A connecting shaft 507 is fixed to the bottom of the connecting plate 506. The connecting shaft 507 is disposed on the frame 1 and is rotatably connected to the frame 1. A turbine 508 is fixed to the bottom of the connecting shaft 507. A connecting rod 509 is also disposed on the frame 1. A handle 511 is fixed to the end of the connecting rod 509. A worm 510 is also disposed on the connecting rod 509 for use with the turbine 508. The position of the connecting plate 506 is adjusted by rotating the worm 510, thereby adjusting the contact between the protruding teeth 505 and the rattan ring 4.

[0032] Among them, the wire beam 701 below the guide wheel 702 is provided with a wire block, and the wire block is provided with a wire hole 703 that passes through the wire block. The iron wire passes through the wire hole 703 on the wire block and is positioned by the wire hole 703.

[0033] A wire pressing plate 707 is fixed on the cutter seat 704 , and a limiting block used in conjunction with the wire pressing plate 707 is fixed on the movable cutter seat 706 .

[0034] Example 2:

[0035] This embodiment discloses a rattan ring winding machine. Based on the structure and principle of embodiment 1, a wire rack 8 is further provided on one side of the frame 1 of this embodiment. The wire roll is placed on the wire rack 8 to prevent the wire from being loose.

[0036] The above are only preferred embodiments of the present invention. It should be pointed out that for ordinary technicians in this technical field, various changes, modifications, replacements and variations can be made to these embodiments without departing from the technical principles of the present invention. These changes, modifications, replacements and variations should also be regarded as the scope of protection of the present invention.

Claims

1. A rattan ring winding machine, comprising a frame, characterized in that: The transmission mechanism that this invention relates to is that this invention relates to a gear train which is fixed on the frame, and this gear train is installed on the frame above this gear train, and this gear train is installed on the frame above this gear train, and this gear train is installed on the frame above this gear train. The guide motor is fixed on the connecting plate, and the guide main sprocket is fixed on the output end of the guide motor. A driven shaft is provided on one side of the connecting plate, and a guide slave sprocket is fixed on the driven shaft. The guide slave sprocket is wound around the guide main sprocket through a guide chain, and convex teeth are evenly fixed on the guide chain. The wire feeding device includes a wire beam fixed on the frame, guide wheels are provided on both sides of the wire beam, a cutter seat is fixed on the end of the wire beam, and a tangent cylinder is fixed on the wire beam. The activity of the tangent cylinder A movable knife seat is fixed to the end of the plug rod, a cutter is fixed on the movable knife seat, a limit plate used in conjunction with the cutter is fixed on the cutter seat, a lifting cylinder is also fixed on the frame below the wire beam, a slide is fixed to the end of the piston rod of the lifting cylinder, a wire feeding cylinder is fixed on the slide, a slider is fixed to the end of the piston rod of the wire feeding cylinder, a clamping arm is fixed to the end of the slider, a wire clamping cylinder is also provided on the slider, a movable arm is provided at the end of the piston rod of the wire clamping cylinder, and the movable arm is hinged to the clamping arm.

2. The rattan ring winding machine according to claim 1, characterized in that: A plurality of rollers are also provided on the panel.

3. The rattan ring winding machine according to claim 1, characterized in that: A wire rack is also provided on one side of the frame.

4. The rattan ring winding machine according to claim 1, characterized in that: A winding main sprocket is fixed to the output end of the winding motor, a positioning shaft is fixed to each positioning wheel, the positioning shaft passes through the vertical plate and is rotatably connected to the vertical plate, a winding slave sprocket is fixed to each positioning shaft, and a plurality of fixed wheels are also provided on the vertical plate, a fixed rod is fixed to the fixed wheel, and a winding slave sprocket is also fixed to the end of the fixed rod, and the winding main sprocket is connected to each winding slave sprocket through a winding chain.

5. The rattan ring winding machine according to claim 1, characterized in that: A retaining ring is also fixed to the end of the pressing plate.

6. The rattan ring winding machine according to claim 1, characterized in that: A connecting shaft is also fixed to the bottom of the connecting plate, and the connecting shaft is arranged on the frame and is rotatably connected to the frame. A turbine is fixed to the bottom of the connecting shaft, and a connecting rod is also provided on the frame. A handle is fixed to the end of the connecting rod, and a worm is also provided on the connecting rod for use with the turbine.

7. The rattan ring winding machine according to claim 1, characterized in that: A line passing block is provided on the line passing beam below the guide wheel, and a line passing hole passing through the line passing block is provided on the line passing block.

8. The rattan ring winding machine according to claim 1, characterized in that: A wire pressing plate is also fixed on the cutter seat, and a limiting block used in conjunction with the wire pressing plate is fixed on the movable cutter seat.