Light stiff and smooth four-side elastic fabric

By adopting the design of semi-bright polyester DTY high-elastic yarn twisted warp and weft yarn, combined with plain weave and grid lines, the elasticity and wear resistance problems of thin fabrics are solved, and the high wear resistance and excellent elasticity of lightweight, crisp four-sided elastic fabrics are achieved, which is suitable for a variety of clothing.

CN223357872UActive Publication Date: 2025-09-19ZHEJIANG PUZHUO HIGH PERFORMANCE MATERIALS CO LTD
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Patent Information

Application Number
CN202422800004.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-19
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing thin and light fabrics are not elastic enough and have poor wear resistance. They are prone to breakage due to stretching or friction during long-term use, and increasing the weight is not conducive to lightweight development.

Method used

Semi-gloss polyester DTY high-elastic yarn is used as the warp and weft yarns, which are plied in parallel to form plied warp yarns. Combined with plain weave and grid design, a lightweight, crisp four-sided elastic fabric is formed, which enhances the structural support in the warp and weft directions and improves wear resistance and elasticity.

Benefits of technology

Without increasing the thickness and weight of the fabric, the stiffness, wear resistance and elasticity of the fabric are improved, providing a good service life and aesthetic effect. It is suitable for sun-proof clothing, windbreakers, functional jackets and other clothing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile fabrics, and particularly relates to a light stiff and smooth four-side elastic fabric which comprises a plurality of basic units which are circularly arranged in the warp and weft directions, and each basic unit is formed by interweaving a first warp yarn, eleven second warp yarns, a first weft yarn and nine second weft yarns in an up-and-down mode. The first warp yarns are formed by plying two yarns with the same structure as the second warp yarns in parallel along the warp direction, and the first weft yarns are formed by plying two yarns with the same structure as the second weft yarns in parallel along the weft direction; the first warp yarn, the second warp yarn, the first weft yarn and the second weft yarn are all semi-gloss polyester DTY high stretch yarn. The semi-gloss polyester DTY high stretch yarn is adopted as the warp yarn and the weft yarn of the fabric, so that the fabric has high stiffness and smoothness and excellent elasticity, the thickness and gram weight of the designed fabric interweaving structure cannot be increased, and the wear resistance and the elasticity of the fabric can be effectively improved under the condition that the thickness of the fabric is not changed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabrics, in particular to a lightweight, crisp, four-sided elastic fabric. Background Art

[0002] As people's living standards continue to improve, their demands for comfort and functionality in textile fabrics are becoming increasingly diverse. For example, fabrics used in the production of sun-protective clothing, windbreakers, functional jackets, T-shirts, shorts, pants, and other clothing are generally required to be lightweight, soft, breathable, crisp, and have good abrasion resistance and four-way elasticity.

[0003] In order to reduce the weight and thickness of fabrics, existing fabrics are usually woven with thinner yarns, but their elasticity is not good enough and their wear resistance is poor. In addition, during long-term use, they are prone to breakage and damage due to stretching or friction, which affects their service life. In order to solve the problem of poor wear resistance, some manufacturers usually add a wear-resistant layer on the surface of the base fabric layer to form a multi-layer composite fabric, or in order to solve the problem of insufficient elasticity, they must not use coarser denier yarns, which inevitably increases the weight of the fabric and is not conducive to the development of fabrics in the direction of lightweight. Therefore, it is necessary to improve the existing thin and light fabrics and provide a lightweight, stiff four-sided elastic fabric that is light, soft, breathable, crisp, and has good wear resistance and elasticity. Utility Model Content

[0004] The purpose of the utility model is to address the deficiencies in the prior art and provide a lightweight, stiff four-sided elastic fabric that is thin, soft, breathable, stiff, and has good wear resistance, so as to solve the above problems in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A lightweight, crisp, four-sided elastic fabric comprises a plurality of basic units cyclically arranged along the warp and weft directions, each of the basic units being formed by interweaving a first warp yarn, eleven second warp yarns, a first weft yarn, and nine second weft yarns in a sinking and floating manner; the first warp yarn is formed by plying two yarns having the same structure as the second warp yarn in parallel along the warp direction, and the first weft yarn is formed by plying two yarns having the same structure as the second weft yarn in parallel along the weft direction; the first warp yarn, the second warp yarn, the first weft yarn, and the second weft yarn are all semi-gloss polyester DTY high-elastic yarns.

[0007] Preferably, the second warp yarn is 30D / 24F semi-gloss polyester DTY high-elastic yarn.

[0008] Preferably, the total yarn weight of the second warp yarn and the first warp yarn is 26.7 g / m.

[0009] Preferably, the second weft yarn is 30D / 24F semi-gloss polyester DTY high-elastic yarn.

[0010] Preferably, the weight of the second weft yarn is 21 g / m.

[0011] Preferably, the weight of the first weft yarn is 8.6 g / m.

[0012] Preferably, the lightweight, crisp, four-sided elastic fabric has a gram weight of 43.8 g / m 2 This lightweight, crisp, four-way stretch fabric has a warp density of 58.3 threads / cm and a weft density of 55.4 threads / cm.

[0013] Preferably, the spacing between the first warp yarn and the adjacent second warp yarn, and the spacing between two adjacent second warp yarns are both 0.2CM.

[0014] Preferably, the spacing between the first weft yarn and the adjacent second weft yarn, and the spacing between two adjacent second weft yarns are both 0.18CM.

[0015] Preferably, each of the basic units adopts a plain weave.

[0016] The utility model adopts the above technical solution and has the following technical effects:

[0017] The utility model adopts semi-bright polyester DTY high-stretch yarn as the warp and weft yarn of the fabric, so that the fabric has high stiffness and excellent elasticity; since the first warp yarn is a twisted warp yarn formed by two yarns with the same structure as the second warp yarn being twisted side by side in the warp direction, the structural support force in the warp direction can be strengthened to highlight the stiff feel of the fabric; at the same time, the first weft yarn is a twisted warp yarn formed by two yarns with the same structure as the second weft yarn being twisted side by side in the weft direction, so the structural support force in the weft direction can be strengthened to highlight the stiff feel of the fabric; moreover, compared with existing fabrics, the utility model will not increase the thickness of the fabric, nor will it increase the gram weight of the fabric, and can effectively improve the wear resistance and elasticity of the fabric without changing the thickness of the fabric, so that the fabric can be suitable for the production of sun-proof clothing, windbreakers, functional jackets, T-shirts, shorts, pants and other clothing.

[0018] The basic unit of the utility model adopts plain weave, and adopts grid line design on the basis of plain weave. One first warp yarn and eleven second warp yarns all sink and float along the warp direction weaving points in an up-and-down pattern, and one first weft yarn and nine second weft yarns all sink and float along the weft direction weaving points in an up-and-down pattern. This not only makes the fabric stronger, more wear-resistant, stiffer and smoother, but also provides a better visual effect for the beauty of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the drawings required for the embodiments or the prior art description. The following description is given with respect to the drawings:

[0020] Figure 1 This is a schematic diagram of the structure of the lightweight, crisp, four-sided elastic fabric of the utility model;

[0021] Figure 2 It is a structural diagram of the basic unit of the utility model;

[0022] In the figure: 10, basic unit; 11, first warp yarn; 12, second warp yarn; 13, first weft yarn; 14, second weft yarn. DETAILED DESCRIPTION

[0023] The embodiments described below are only a portion of the embodiments of the present invention and do not represent all embodiments consistent with the present invention. The exemplary embodiments are described below in conjunction with the accompanying drawings:

[0024] See Figure 1 or Figure 2 As shown, the lightweight, crisp four-sided elastic fabric of the present invention includes a plurality of basic units 10 cyclically arranged along the warp and weft directions, each basic unit 10 adopts a plain weave, and each basic unit 10 is formed by one first warp yarn 11, eleven second warp yarns 12, one first weft yarn 13 and nine second weft yarns 14 interwoven together; the first warp yarn 11 is formed by two yarns with the same structure as the second warp yarn 12 being twisted together in parallel along the warp direction, and the first weft yarn 13 is formed by two yarns with the same structure as the second weft yarn 14 being twisted together in parallel along the weft direction; the first warp yarn 11, the second warp yarn 12, the first weft yarn 13 and the second weft yarn 14 are all semi-gloss polyester DTY high-elastic yarn.

[0025] In this embodiment, by using semi-gloss polyester DTY high-stretch yarn as the warp and weft yarns of the fabric, it has high stiffness and excellent elasticity, and is particularly suitable for fabrics of sun-proof clothes, windbreakers, functional jackets, T-shirts, shorts, pants and other clothing; since the first warp yarn 11 is a twisted warp yarn formed by two yarns with the same structure as the second warp yarn 12 being twisted side by side in the warp direction, the structural support force in the warp direction can be strengthened to highlight the stiff feel of the fabric; at the same time, the first weft yarn 13 is a twisted warp yarn formed by two yarns with the same structure as the second weft yarn 14 being twisted side by side in the weft direction, the structural support force in the weft direction can be strengthened to highlight the stiff feel of the fabric, and the wear resistance of the fabric can be effectively improved without changing the thickness of the fabric.

[0026] In addition, when the lightweight, stiff four-sided elastic fabric is interwoven, each warp yarn and each weft yarn are interwoven perpendicularly to each other. Each basic unit 10 adopts a plain weave, and a grid line design is adopted on the basis of the plain weave. One first warp yarn 11 and eleven second warp yarns 12 all sink and float along the warp direction weaving points in an up and down pattern, and one first weft yarn 13 and nine second weft yarns 14 all sink and float along the weft direction weaving points in an up and down pattern, making the woven fabric stronger, wear-resistant, stiffer, and smoother, and also providing a good visual effect for the beauty of the fabric.

[0027] On the basis of the above structure, preferably, three second warp yarns 12 can be used to be twisted in parallel along the warp direction to form a first warp yarn 11, and three second weft yarns 14 can be used to be twisted in parallel along the weft direction to form a first weft yarn 13, that is, a total of thirteen second warp yarns 12 and eleven second weft yarns 14 are used in each basic unit 10.

[0028] As a preferred embodiment, based on the above structure, preferably, the second warp yarn 12 and the second weft yarn 14 are both 30D / 24F semi-bright polyester DTY high-elastic yarn; the first warp yarn 11 and the first weft yarn 13 are both two 30D / 24F semi-bright polyester DTY high-elastic yarns and are sprayed together.

[0029] In this embodiment, the semi-gloss polyester DTY high-stretch yarn used has a specification of 30D / 24F, which can ensure the lightness and thinness of the fabric body and has good stiffness and elasticity.

[0030] Based on the above structure, preferably, the yarn weight of the first weft yarn 13 is 8.6 g / m; the yarn weight of the second weft yarn 14 is 21 g / m; and the total yarn weight of the second warp yarn 12 and the first warp yarn 11 is 26.7 g / m.

[0031] As a preferred embodiment, based on the above structure, preferably, the lightweight, crisp four-sided elastic fabric has a warp density of 58.3 threads / cm and a weft density of 55.4 threads / cm.

[0032] As a preferred embodiment, based on the above structure, preferably, the weight of the lightweight, crisp four-sided elastic fabric is 43.8g / m 2 .

[0033] As a preferred embodiment, based on the above structure, preferably, the spacing between the first warp yarn 11 and the adjacent second warp yarn 12, and the spacing between two adjacent second warp yarns 12 are both 0.2CM; the spacing between the first weft yarn 13 and the adjacent second weft yarn 14, and the spacing between two adjacent second weft yarns 14 are both 0.18CM.

[0034] In this embodiment, the grid size constructed by the warp yarn grid is 0.2CM, and the grid size constructed by the weft yarn grid is 0.18CM, so that the overall skinny and crispness of the fabric can be dragged out using a 0.2*0.18 rectangular grid, while also providing a guarantee for the elasticity and elastic recovery of the fabric on all four sides.

[0035] The above are only preferred specific embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any equivalent changes, modifications, substitutions and variations made by technicians in this technical field based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of existing technologies should be within the scope of protection determined by the claims.

Claims

1. A lightweight, crisp, four-sided elastic fabric comprising a plurality of basic units (10) arranged cyclically along the warp and weft directions, characterized in that: Each of the basic units (10) is formed by interweaving a first warp yarn (11), eleven second warp yarns (12), a first weft yarn (13) and nine second weft yarns (14); the first warp yarn (11) is formed by two yarns having the same structure as the second warp yarn (12) being plied in parallel along the warp direction, and the first weft yarn (13) is formed by two yarns having the same structure as the second weft yarn (14) being plied in parallel along the weft direction; the first warp yarn (11), the second warp yarn (12), the first weft yarn (13) and the second weft yarn (14) are all semi-bright polyester DTY high-elastic yarn.

2. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: The second warp yarn (12) is 30D / 24F semi-gloss polyester DTY high-elastic yarn.

3. The lightweight, crisp, four-sided elastic fabric according to claim 2, characterized in that: The total yarn weight of the second warp yarn (12) and the first warp yarn (11) is 26.7 g / m.

4. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: The second weft yarn (14) is 30D / 24F semi-gloss polyester DTY high-elastic yarn.

5. The lightweight, crisp, four-sided elastic fabric according to claim 4, characterized in that: The yarn weight of the second weft yarn (14) is 21 g / m.

6. The lightweight, crisp, four-sided elastic fabric according to claim 4, characterized in that: The yarn weight of the first weft yarn (13) is 8.6 g / m.

7. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: This lightweight, crisp, four-way stretch fabric has a warp density of 58.3 threads / cm and a weft density of 55.4 threads / cm.

8. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: This lightweight, crisp, four-way stretch fabric has a grammage of 43.8g / m 2 .

9. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: The spacing between the first warp yarn (11) and the adjacent second warp yarn (12), as well as the spacing between two adjacent second warp yarns (12), are both 0.2CM.

10. The lightweight, crisp, four-sided elastic fabric according to claim 1, characterized in that: The spacing between the first weft yarn (13) and the adjacent second weft yarn (14), as well as the spacing between two adjacent second weft yarns (14), are both 0.18CM.