Wool raw material carding device
By designing a wool raw material combing device, the combing mechanism and the air blowing mechanism are used to automatically remove impurities in the wool pieces, which solves the problem of time-consuming and labor-intensive manual impurity sorting and improves production efficiency.
Patent Information
- Application Number
- CN202422104415.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the wool production process in the prior art, manual sorting of impurities is time-consuming and labor-intensive, resulting in low efficiency.
A wool raw material combing device is designed, which includes a combing mechanism, a lifting mechanism, an elastic pressure mechanism, a feeding mechanism, a bracket and a blowing mechanism. The wool sheet is clamped and impurities are removed by using combing needles, and the impurities are blown out by the blowing mechanism. Combined with the cutting mechanism, the wool sheet is preliminarily combed of impurities.
The automatic removal of impurities in the wool sheets is achieved, which reduces the labor intensity and improves the production efficiency.
Smart Images

Figure CN223357986U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wool processing equipment, and more specifically, relates to a wool raw material combing device. Background Art
[0002] Wool is a key raw material in the textile industry, boasting advantages such as excellent elasticity, high moisture absorption, and excellent warmth retention. However, due to its high price, it is not widely used in the production of nonwovens. Nonwovens produced from high-quality wool are limited to a few high-end industrial fabrics, such as needle-punched blankets and high-grade needle-punched felt. The wool production process requires the separation of impurities from the wool.
[0003] The existing technology mostly adopts the method of manually picking out impurities, which is time-consuming and labor-intensive.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a wool raw material combing device is provided to achieve a purpose with greater practical value. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a wool raw material combing device to solve the problem that the prior art adopts the method of manually sorting impurities, which is time-consuming and labor-intensive.
[0006] The purpose and function of the wool raw material combing device of the utility model are achieved by the following specific technical means:
[0007] A wool raw material combing device, comprising:
[0008] Combing mechanism, lifting mechanism, elastic pressure mechanism, feeding mechanism, bracket and blowing mechanism;
[0009] The feeding mechanism is used to clamp and transport the wool piece, the elastic pressure mechanism is arranged on the upper part of the combing mechanism, and the wool piece is transported forward from the elastic pressure mechanism and the combing mechanism under the drive of the feeding mechanism, the lifting mechanism is installed on the bracket, and the lifting mechanism is used to drive the combing mechanism to move up and down, the elastic pressure mechanism is installed on the bracket, and the elastic pressure mechanism is used to press the wool piece on the combing mechanism, and the blowing mechanism is arranged on the combing mechanism, and the blowing mechanism moves up and down with the combing mechanism.
[0010] Furthermore, it also includes a lifting mechanism 2 installed on the front side of the feeding mechanism, the lifting mechanism 2 includes a cutting base fixedly connected to the bracket, a cutting knife arranged on the cutting base, and the cutting base and the discharge side of the feeding mechanism. When the cutting knife moves down and close to the cutting base, it can cut the raw material piece.
[0011] Furthermore, the combing mechanism includes a support plate, a sealing plate fixed on the support plate, an electric telescopic rod installed on the support plate, a push plate installed on the electric telescopic rod, a combing needle fixedly connected to the push plate, and a scraper fixedly connected to the sealing plate, wherein a plurality of scraping holes are provided on the scraper, and the combing needles are slidably arranged in the scraping holes.
[0012] Furthermore, the blowing mechanism includes an air pump fixedly connected to the bracket, an air pipe with one end connected to the air pump outlet, a diversion pipe connected to the other end of the air pipe, and multiple air nozzles connected to the diversion pipe, and the air outlet of the air nozzle is directed toward the outer surface of the scraper.
[0013] Furthermore, the elastic pressure mechanism includes a carrier plate fixedly connected to the bracket, multiple springs fixed to the carrier plate at one end, and a pressure plate fixedly connected to the other end of the spring. Bending portions are provided at both ends of the pressure plate, and the bending portions are located at both ends of the pressure plate in the moving direction of the wool sheet.
[0014] Furthermore, the feeding mechanism includes two groups of motors and hinge wheels connected to the motors, the axes of the hinge wheels are parallel to each other, and multiple strip-shaped protrusions are provided on the outer periphery of the hinge wheels along the axial direction thereof, and the two hinge wheels can clamp and convey the wool sheet.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The utility model clamps a sheet of wool material on a feeding mechanism, presses the wool material onto a combing mechanism through an elastic pressure mechanism, combs out excess impurities through the combing needles of the combing mechanism, and blows them out through an air nozzle on the side, thereby achieving preliminary impurity combing of the wool material sheet, and then drives the wool material sheet forward to move below the cutting knife through the feeding mechanism, so that the uncombed part of the front of the wool material sheet is cut off. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a wool raw material combing device of the present invention (first perspective).
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a wool raw material combing device of the present invention (second viewing angle).
[0019] Figure 3 The utility model is a three-dimensional structural diagram of a feeding mechanism of a wool raw material combing device.
[0020] Figure 4 The utility model is a schematic diagram of the exploded structure of a carding mechanism of a wool raw material carding device.
[0021] Figure 5The utility model is a three-dimensional structural diagram of an elastic pressure mechanism of a wool raw material combing device.
[0022] Figure 6 The utility model is a three-dimensional structural diagram of an air blowing mechanism of a wool raw material combing device.
[0023] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0024] Combing mechanism 1, supporting plate 11, sealing plate 12, electric telescopic rod 13, pushing plate 14, combing needle 15, scraper 16, lifting mechanism 1 2, elastic pressure mechanism 3, carrier plate 31, spring 32, pressure plate 33, bending portion 331, feeding mechanism 4, motor 41, hinge wheel 42, strip-shaped protrusion 43, wool sheet 5, bracket 6, lifting mechanism 2 7, cutting base plate 71, cutting knife 72, blowing mechanism 8, air pump 81, air pipe 82, diverter pipe 83, air nozzle 84. DETAILED DESCRIPTION
[0025] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0026] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0028] Example:
[0029] As attached Figure 1 To the attached Figure 6 As shown:
[0030] The utility model provides a wool raw material combing device, comprising:
[0031] Combing mechanism 1, lifting mechanism 2, elastic pressure mechanism 3, feeding mechanism 4, bracket 6 and blowing mechanism 8;
[0032] The feeding mechanism 4 is used to clamp and convey the wool piece 5. The elastic pressure mechanism 3 is arranged on the upper part of the combing mechanism 1. The wool piece 5 is conveyed forward from the elastic pressure mechanism 3 and the combing mechanism 1 under the drive of the feeding mechanism 4. The lifting mechanism 2 is installed on the bracket 6. The lifting mechanism 2 is used to drive the combing mechanism 1 to move up and down. The elastic pressure mechanism 3 is installed on the bracket 6. The elastic pressure mechanism 3 is used to press the wool piece 5 on the combing mechanism 1. The blowing mechanism 8 is arranged on the combing mechanism 1. The blowing mechanism 8 moves up and down with the combing mechanism 1.
[0033] In this embodiment, the wool sheet 5 is clamped on the feeding mechanism 4, and the wool sheet 5 is pressed onto the combing mechanism 1 by the elastic pressure mechanism 3. The excess impurities are combed out by the combing mechanism 1, and the impurities are blown out by the blowing mechanism 8 on the side, thereby achieving preliminary impurity combing of the wool sheet 5 and reducing the labor intensity of combing the wool.
[0034] The wool sheet 5 is wool piled up in a sheet shape.
[0035] It also includes a lifting mechanism 2 7 installed on the front side of the feeding mechanism 4, the lifting mechanism 2 7 includes a cutting base plate 71 fixedly connected to the bracket 6, a cutting knife 72 arranged on the cutting base plate 71, and the cutting base plate 71 and the discharge side of the feeding mechanism 4. When the cutting knife 72 moves down and is close to the cutting base plate 71, it can cut the raw material piece 5.
[0036] The cutting knife 72 moves up and down under the driving action of the lifting mechanism 2 7, so that when the wool piece 5 moves to the cutting base 71, the cutting knife 72 moves down to be close to the cutting base 71, thereby cutting the excess part of the wool piece 5.
[0037] The combing mechanism 1 includes a support plate 11, a sealing plate 12 fixed on the support plate 11, an electric telescopic rod 13 installed on the support plate 11, a push plate 14 installed on the electric telescopic rod 13, a combing needle 15 fixedly connected to the push plate 14, and a scraper 16 fixedly connected to the sealing plate 12. The scraper 16 is provided with a plurality of scraping holes, and the combing needle 15 is slidably arranged in the scraping holes.
[0038] The support plate 11 supports and fixes the electric telescopic rod 13, and the electric telescopic rod 13 drives the push plate 14 and the carding needles 15 thereon to move up and down. Therefore, when the carding needles 15 move down into the scraping holes, the wool and impurities on the carding needles 15 will remain on the outer plane of the scraper 16, and are conveniently blown off by the blowing mechanism 8 on the side of the scraper 16.
[0039] The blowing mechanism 8 includes an air pump 81 fixedly connected to the bracket 6, an air pipe 82 whose one end is connected to the air outlet of the air pump 81, a diversion pipe 83 connected to the other end of the air pipe 82, and multiple air nozzles 84 connected to the diversion pipe 83, and the air outlet of the air nozzles 84 is directed toward the outer surface of the scraper 16.
[0040] The blowing mechanism 8 is used to blow air onto the upper surface of the scraper 16. The air pump 81 blows air to the diverter pipe 83 through the air pipe 82, and then the gas is diverted to multiple air nozzles 84 through the diverter pipe 83, so that the air can be blown onto a large area of the upper surface of the scraper 16 through the multiple air nozzles 84.
[0041] The elastic pressure mechanism 3 includes a carrier plate 31 fixedly connected to the bracket 6, a plurality of springs 32 fixed at one end to the carrier plate 31, and a pressure plate 33 fixedly connected to the other end of the spring 32. Bending portions 331 are provided at both ends of the pressure plate 33, and the bending portions 331 are located at both ends of the pressure plate 33 in the moving direction of the wool sheet 5.
[0042] The elastic pressure mechanism 3 is used to apply pressure to the wool sheet 5 .
[0043] The feeding mechanism 4 includes two sets of motors 41 and hinge wheels 42 connected to the motors 41. The axes of the hinge wheels 42 are parallel to each other. A plurality of strip-shaped protrusions 43 are provided on the outer periphery of the hinge wheels 42 along the axis direction. The two hinge wheels 42 can clamp and convey the wool sheet 5.
[0044] The wool piece 5 is clamped between the two hinge wheels 42, and the hinge wheels 42 are driven to rotate by the motor 41, thereby driving the wool piece 5 to move. Moving the wool piece 5 a short distance can clamp the wool piece 5, and the strip-shaped protrusions 43 arranged on the outer periphery of the hinge wheel 42 increase the contact area of the wool piece 5, thereby applying a greater driving force to the wool piece 5 or clamping it tighter.
[0045] The specific usage and function of this embodiment are as follows:
[0046] When the present invention is in use, one end of the wool sheet 5 is first clamped between the two hinge wheels 42, and then the motor 41 stops rotating. Then the lifting mechanism 2 is started to push the combing mechanism 1 upward, and the combing needle 15 extends a certain distance from the outer surface of the scraper 16, so that the wool sheet 5 is clamped between the scraper 16 and the pressure plate 33, and then the motor 41 is started again to rotate, and the hinge wheel 42 is used to continue to drive the wool sheet 5 to move, so that the wool sheet 5 combs out impurities at the combing needle 15, and then the area clamped by the wool sheet 5 is cut off by the cutting knife 72. When the wool sheet 5 is finished discharging, the lifting mechanism 2 drives the combing mechanism 1 to move downward, and the outer end of the combing needle 15 moves down to be flush with the outer surface of the scraper 16, so that the impurities are blown away by the blowing mechanism 8, which is convenient for the next combing.
[0047] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A wool raw material combing device, characterized in that: include: Combing mechanism (1), lifting mechanism (2), elastic pressure mechanism (3), feeding mechanism (4), bracket (6) and blowing mechanism (8); The feeding mechanism (4) is used to clamp and transport the wool sheet (5); the elastic pressure mechanism (3) is arranged on the upper part of the combing mechanism (1); the wool sheet (5) is transported forward from the elastic pressure mechanism (3) and the combing mechanism (1) under the drive of the feeding mechanism (4); the lifting mechanism (2) is installed on the bracket (6); the lifting mechanism (2) is used to drive the combing mechanism (1) to move up and down; the elastic pressure mechanism (3) is installed on the bracket (6); the elastic pressure mechanism (3) is used to press the wool sheet (5) onto the combing mechanism (1); the blowing mechanism (8) is arranged on the combing mechanism (1); the blowing mechanism (8) moves up and down with the combing mechanism (1).
2. A wool material combing device according to claim 1, characterized in that: The invention also includes a lifting mechanism (7) installed on the front side of the feeding mechanism (4), wherein the lifting mechanism (7) includes a cutting base plate (71) fixedly connected to the bracket (6), a cutting knife (72) arranged on the cutting base plate (71), and the cutting base plate (71) is arranged on the discharge side of the feeding mechanism (4). When the cutting knife (72) moves down to be close to the cutting base plate (71), it can cut the raw material piece (5).
3. A wool material combing device according to claim 2, characterized in that: The combing mechanism (1) comprises a supporting plate (11), a sealing plate (12) fixed on the supporting plate (11), an electric telescopic rod (13) mounted on the supporting plate (11), a push plate (14) mounted on the electric telescopic rod (13), a combing needle (15) fixedly connected to the push plate (14), and a scraper (16) fixedly connected to the sealing plate (12); a plurality of scraping holes are provided on the scraper (16), and the combing needle (15) is slidably arranged in the scraping holes.
4. A wool material combing device according to claim 3, characterized in that: The blowing mechanism (8) comprises an air pump (81) fixedly connected to the bracket (6), an air pipe (82) one end of which is connected to the air outlet of the air pump (81), a diverter pipe (83) connected to the other end of the air pipe (82), and a plurality of air nozzles (84) connected to the diverter pipe (83), wherein the air outlet of the air nozzles (84) is directed toward the outer surface of the scraper (16).
5. A wool material combing device according to claim 1, characterized in that: The elastic pressure mechanism (3) comprises a carrier plate (31) fixedly connected to the bracket (6), a plurality of springs (32) one end of which is fixed to the carrier plate (31), and a pressure plate (33) fixedly connected to the other end of the spring (32), wherein both ends of the pressure plate (33) are provided with bending portions (331), and the bending portions (331) are located at both ends of the pressure plate (33) in the moving direction of the wool sheet (5).
6. A wool material combing device according to claim 1, characterized in that: The feeding mechanism (4) includes two groups of motors (41) and hinge wheels (42) connected to the motors (41). The axes of the hinge wheels (42) are parallel to each other. A plurality of strip-shaped protrusions (43) are provided on the outer periphery of the hinge wheels (42) along the axis direction thereof. The two hinge wheels (42) can clamp and convey the wool sheet (5).