Small hydraulic slip form concrete pouring truck

By designing a small hydraulic slipform concrete pouring vehicle equipped with walking, vibrating and smoothing mechanisms, the problems of high labor intensity and low efficiency in the existing concrete pouring process have been solved, and automated pouring and efficient construction have been achieved.

CN223358718UActive Publication Date: 2025-09-19辽宁省水利水电科学研究院有限责任公司
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Patent Information

Application Number
CN202421884337.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-09-19
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

In the existing concrete pouring process, processes such as formwork support, steel bar installation, vibration and screeding are labor-intensive and time-consuming. Especially in large-scale work areas, there are many repetitive operations in the bin pouring, resulting in high costs and low efficiency.

Method used

A small hydraulic slipform concrete pouring vehicle is designed, which is equipped with walking, vibrating and troweling mechanisms. The hydraulic control system realizes automatic sliding pouring of the formwork, and the synchronous action of the vibrator and trowel block is combined to reduce manual operation.

Benefits of technology

The automation of processes such as formwork support and vibration has been achieved, which reduces labor requirements, improves construction efficiency and concrete quality, and reduces labor intensity and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of concrete pouring, and discloses a small hydraulic slip form concrete pouring truck which comprises a truck body and a slip form, the truck body is fixedly connected with the slip form, and the truck body is provided with a walking mechanism, a vibrating mechanism, a trowelling mechanism and a hydraulic control system. The slip form is fixedly connected with a vehicle body and a longitudinal beam on the edge of a lower frame of the vehicle body through a wing plate by a longitudinal slip form plate forming the slip form, the traveling mechanism is composed of an axle, a driving wheel and a driver, and the rear left driving wheel is structurally characterized in that a vehicle rear axle is fixed by a wheel frame plate through a mounted bearing, and the vehicle rear axle is fixed with a wheel hub through a spline. According to the utility model, the wheels are driven to move forwards on the poured concrete, the slip form is separated from the poured concrete to form a new bin groove at the front part, the concrete is poured in the bin groove, and when the bin block concrete reaches a certain strength to meet the walking requirement of the vehicle body, the vehicle body is driven to drive the slip form to move forwards to pour the next bin groove, so that a large amount of labor and template materials are saved; construction interference is small, speed is high, and efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the field of concrete pouring, in particular to a small hydraulic slipform pouring concrete vehicle. Background Art

[0002] Concrete pouring is widely used in civil engineering construction. Conventional pouring requires supporting formwork, installing embedded parts such as rebar to form a pouring trough, pouring qualified concrete into the trough, and completing the pouring through processes such as vibration and troweling. After a certain period of curing, the formwork is removed to form the concrete silo.

[0003] During the pouring process, formwork support, rebar installation, silo vibrating, smoothing, and post-curing formwork removal are largely manual operations, which are labor-intensive, time-consuming, and require a high level of manpower. Particularly in large pouring areas, the repetitive nature of compartmentalized pouring hinders cost savings and efficiency. To address this, a small hydraulic slipform concrete truck was developed. It travels over the poured concrete, pushing the formwork forward to continuously pour concrete horizontally or at a certain slope. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a small hydraulic slipform concrete pouring truck, which aims to improve the basic manual operations of formwork support, silo vibration, screeding, etc. during the pouring process. The labor intensity is high, time-consuming, and requires a lot of manpower. Especially in the working area with a large pouring area, there are many repetitive operations in the sub-bin pouring, which is not conducive to saving costs and improving work efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a small hydraulic slipform concrete pouring vehicle, comprising a vehicle body and a slipform, wherein the vehicle body is fixedly connected to the slipform, and the vehicle body is arranged with a traveling mechanism, a vibrating mechanism, a smoothing mechanism and a hydraulic control system.

[0006] Furthermore, the sliding formwork is fixedly connected to the vehicle body and the longitudinal beam of the lower frame thereof through the wing plate.

[0007] Furthermore, the walking mechanism is composed of an axle, a driving wheel, and a driver, and the rear left driving wheel structure is: the wheel frame plate fixes the rear axle of the vehicle through a seat bearing, the outer wall of the rear axle of the vehicle is provided with a tire, the interior of the rear axle of the vehicle is provided with a front axle, the rear axle of the vehicle is fixed to the wheel hub through a spline, the vertical arm fixes the hydraulic motor and the reducer, the inner shaft of the hydraulic motor is connected to the inner shaft of the reducer through the wheel flange, and the output shaft of the reducer is connected to the rear axle of the vehicle through a coupling. During operation, the hydraulic motor changes speed through the reducer, and its power drives the rear axle of the vehicle to rotate, thereby driving the rear left driving wheel and the rear right driving wheel to roll. The front axle driver and the rear axle driver are provided on one side of the vertical arm.

[0008] Furthermore, the vibrating mechanism is composed of a vibrator, a cylinder, and a turntable. The vibrator is composed of a vibrating cylinder. The cylinder jacket of the vibrating cylinder is fixedly connected to the cylinder rod of the rotating cylinder. The cylinder rod of the vibrating cylinder is connected to the lower end of the vibrating motor with a threaded connection. The vibrating motor is an integrated structure with the flexible shaft and the vibrating rod. Its oil-resistant cable passes through the cylinder barrel of the vibrating cylinder and is led out to the outside and connected to the distribution cabinet. In addition to being fixedly connected to the support shaft, the cylinder jacket of the rotating cylinder is also hinged to one end of the support rod, and the other end of the support rod is hinged to the bottom end of the support shaft. The upper end of the turntable is fixedly connected to the support shaft, and the lower end is fixed to the vehicle body through the outer body of the turntable. Its hydraulic system drives the turntable to rotate, driving the support shaft, support rod, rotating cylinder and vibrator to perform single action or linkage.

[0009] Furthermore, the horizontal cylinders of the smoothing mechanism are symmetrically arranged on the vehicle body, and the cylinder rods thereof are fixedly connected to the smoothing cylinders respectively. The cylinder rod ends of the smoothing cylinders are connected to the smoothing blocks with the exciters in the middle through shock absorbers. Under hydraulic drive, the horizontal cylinders are symmetrically arranged and smoothing produces synchronous vertical telescopic drive to drive the smoothing blocks up and down, so that the smoothing blocks contact the concrete to be smoothed; the generated synchronous horizontal telescopic drive drives the smoothing blocks to move back and forth to smooth the concrete. During the smoothing process, the exciter causes the smoothing blocks to produce micro-vibrations, which helps to level the coarse aggregate in the poured concrete.

[0010] Furthermore, the hydraulic control system is composed of a multi-way reversing valve, an operating handle is provided on one side of the multi-way reversing valve, and one end of the multi-way reversing valve drives nine hydraulic drive components through seven inlet and return oil circuits, wherein the inlet and return oil circuit drives the rear axle of the hydraulic motor to control the forward and backward movement of the rear left drive wheel and the rear right drive wheel; the inlet and return oil circuit drives the front axle of the hydraulic motor to control the forward and backward movement of the front left drive wheel and the front right drive wheel to constitute a walking mechanism, the inlet and return oil circuit drives the hydraulic motor turntable to control the rotation of the turntable; the inlet and return oil circuit drives the rotating oil cylinder to control the extension and retraction of its cylinder rod; the inlet and return oil circuit drives the vibrating oil cylinder to control the extension and retraction of its cylinder rod to constitute a vibrating mechanism, the inlet and return oil circuits are connected in parallel to drive the horizontal oil cylinder to control the extension and retraction of its cylinder rod; the inlet and return oil circuits are connected in parallel to drive the smoothing oil cylinder to control the extension and retraction of its cylinder rod to constitute a smoothing mechanism, and the other end of the multi-way reversing valve is connected to the oil supply system through a hydraulic oil circuit, a stop valve is provided on one side of the hydraulic oil circuit, a pressure gauge is provided on one side of the stop valve, and an overflow valve is provided on the other side of the hydraulic oil circuit.

[0011] Furthermore, a frame longitudinal beam is fixed to the lower end of the vehicle body, and a partitioned frame cross beam is fixed to the lower end of the frame longitudinal beam, and a wheel frame plate and a vertical arm are arranged at the partition position, and the wheel frame plates are arranged symmetrically, one of which is fixed to the lower end of the vehicle body and fixed to the frame cross beam at one side of the partition; the other is fixed to the lower end of the vehicle body and fixed to the frame longitudinal beam at one side, and the vertical arm is arranged symmetrically, one arm is fixed to the lower end of the vehicle body and fixed to the frame cross beam at one side of the partition; the other arm is fixed to the lower end of the vehicle body and fixed to the frame longitudinal beam at one side, the wheel frame plate fixes the front axle of the vehicle through a seat bearing, the front axle of the vehicle fixes the wheel hub through a spline, and the vertical arm is fixed with a front axle driver of the vehicle, and the driving motor of the front axle driver of the vehicle is provided with a reducer connected to the wheel flange, and the output shafts at both ends of the reducer are connected to the front axle of the vehicle through a coupling.

[0012] Furthermore, the vehicle body is located on the poured concrete, and an oil tank, an oil pump and a motor are fixed on the vehicle body. The output end of the motor is fixedly connected to the oil pump, and the oil pump is connected to the oil tank to supply oil to the hydraulic control system. A leveling mechanism cross brace is provided at the top end of the cylinder rod of the horizontal oil cylinder on the vehicle body, and a transverse formwork is provided at the front end of the symmetrically arranged longitudinal sliding formwork, forming a new casting trough with the leading edge of the poured concrete. The middle part of the outer side of the longitudinal sliding formwork is fixed with a longitudinal sliding formwork rib, the middle part of the outer side of the transverse formwork is fixed with a transverse formwork rib, the middle part of the outer side of the wing plate is fixed with a wing plate rib, a vertical plate rib is fixed between the wing plate rib and the longitudinal sliding formwork rib, and the lower end of the wing plate is fixed with a wing plate cross brace.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the present invention, the front edge of the vehicle body is connected to the slipform, the vehicle body is provided with a vibrating and smoothing mechanism, and the vehicle body is provided with a traveling mechanism. When the hydraulic control assembly is activated, the wheels are driven forward on the poured concrete, and the slipform is separated from the poured concrete to form a new trough at the front. Concrete is poured in the trough. When the concrete in the trough reaches a certain strength sufficient for the vehicle body to move, the vehicle body is driven to drive the slipform forward to pour the next trough, thereby saving a lot of labor and formwork materials, and achieving small construction interference, high speed and high efficiency.

[0015] 2. In the present invention, the vibration point is controlled by rotating the vibrating mechanism and extending forward and backward. The vibrator extends and retracts up and down and the motor drives the vibrating rod to vibrate the concrete in the trough, so that the aggregate and cement paste in the concrete are better mixed, ensuring the uniformity of the concrete, reducing stratification and segregation, and improving the construction quality and efficiency of the concrete.

[0016] 3. In this utility model, the trowel mechanism's hydraulic cylinder adjusts the position of the trowel block by moving it forward and backward, and up and down. This trowel block is then driven to smooth the concrete within the hopper with micro-vibration, completing the pouring of each hopper block. This automatic troweling function ensures a flat and smooth concrete surface, reducing unevenness and irregularities caused by manual manipulation and improving the overall quality of the concrete surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the planar structure of a small hydraulic slipform concrete pouring vehicle proposed in the present invention;

[0018] Figure 2 This is a schematic diagram of the right side structure of a small hydraulic slipform concrete pouring vehicle proposed in the present invention;

[0019] Figure 3 This is a schematic diagram of the rear structure of a small hydraulic slipform concrete pouring vehicle proposed in the present invention;

[0020] Figure 4 This is a schematic structural diagram of the front part of the vehicle body of a small hydraulic slipform concrete pouring vehicle proposed in the utility model;

[0021] Figure 5 This is a schematic diagram of the rear left drive wheel structure of a small hydraulic slipform concrete pouring vehicle proposed in the utility model;

[0022] Figure 6 This is a schematic diagram of the hydraulic control components of a small hydraulic slipform concrete pouring vehicle proposed in the utility model.

[0023] Legend:

[0024] 1. Vehicle body; 2. Front left drive wheel; 3. Vibrating mechanism; 4. Sliding formwork; 5. Longitudinal sliding formwork; 6. Vibrator; 7. Smoothing mechanism; 8. Travel mechanism; 9. Oil cylinder; 10. Fuel tank; 11. Turntable; 12. Smoothing mechanism cross brace; 13. Oil pump; 14. Motor; 15. Transverse formwork reinforcement; 16. Oil supply and return lines; 17. Transverse formwork; 18. Leading edge of poured concrete; 19. Wing plate cross brace; 20. Smoothing block; 21. Longitudinal sliding formwork reinforcement; 22. Wing plate reinforcement; 23. Wing plate; 24. Front right drive wheel; 25. Rear right drive wheel; 26. Power distribution cabinet; 27. Reducer; 28. Hydraulic control system; 29. ​​Hydraulic oil circuit; 30. Hydraulic motor; 31. Rear left drive wheel; 32. Vibrator; 33 , frame edge longitudinal beam; 34. Poured concrete; 35. Rear axle; 36. Bearing with seat; 37. Tire; 38. Frame longitudinal beam; 39. Wheel frame plate; 40. Support shaft; 41. Support rod; 42. Vertical plate reinforcement; 43. Frame crossbeam; 44. Stop valve; 45. Turntable outer body; 46. Cylinder rod; 47. Pressure gauge; 48. Oil-resistant cable; 49. Vibrating motor; 50. Flexible shaft; 51. Vibrating rod; 52. Cylinder jacket; 53. Cylinder barrel; 54. Overflow valve; 55. Multi-way reversing valve; 56. Operating handle; 57. Spline; 58. Wheel hub; 59. Drop arm; 60. Front axle; 61. Wheel flange; 62. Shock absorber; 63. Coupling; 64. Front axle drive; 65. Rear axle drive. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Reference Figure 1 - Figure 6The present invention provides an embodiment of a small hydraulic slipform concrete pouring vehicle, comprising a vehicle body 1 and a slipform 4, wherein the vehicle body 1 is fixedly connected to the slipform 4. The vehicle body 1 is provided with a traveling mechanism 8, a vibrating mechanism 3, a smoothing mechanism 7, and a hydraulic control system 28. The slipform 4 is composed of a longitudinal slipform plate 5 that is fixedly connected to the vehicle body 1 and its lower frame edge longitudinal beam 33 via a wing plate 23. The traveling mechanism 8 is composed of an axle, a drive wheel, and a driver. The rear left drive wheel 31 is structured as follows: a wheel frame plate 39 fixes the rear axle 35 via a seat bearing 36, and a tire 37 is provided on the outer wall of the rear axle 35. The rear axle 35 is provided with a front axle 60 inside. The rear axle 35 is fixed to the wheel hub 58 through a spline 57. The hanging arm 59 fixes the hydraulic motor 30 and the reducer 27. The inner shaft of the hydraulic motor 30 is connected to the inner shaft of the reducer 27 through the wheel flange 61. The output shaft of the reducer 27 is connected to the rear axle 35 through the coupling 63. During operation, the hydraulic motor 30 changes speed through the reducer 27, and its power drives the rear axle 35 to rotate, thereby driving the rear left drive wheel 31 and the rear right drive wheel 25 to roll. A front axle driver 64 and a rear axle driver 65 are provided on one side of the hanging arm 59. The hydraulic control system 28 is composed of The multi-way reversing valve 55 is composed of a multi-way reversing valve 55, etc. An operating handle 56 is provided on one side of the multi-way reversing valve 55. One end of the multi-way reversing valve 55 drives nine hydraulic drive components through seven inlet and return oil lines 16. Among them, the inlet and return oil line 16 drives the hydraulic motor 30 (rear axle) to control the rear left drive wheel 31 and the rear right drive wheel 25 to move forward and backward; the inlet and return oil line 16 drives the hydraulic motor 30 (front axle) to control the front left drive wheel 2 and the front right drive wheel 24 to move forward and backward, forming a walking mechanism 8. The inlet and return oil line 16 drives the hydraulic motor 30 (turntable) to control the rotation of the turntable 11; the inlet and return oil line 16 drives the rotating cylinder 9 to control The cylinder rod 46 of the rotating oil cylinder 9 is extended and retracted; the oil supply and return circuit 16 drives the vibrating oil cylinder 9, and controls the extension and retraction of the cylinder rod 46 of the vibrating oil cylinder 9; constituting the vibrating mechanism 3, the oil supply and return circuits 16 are connected in parallel, driving the horizontal oil cylinder 9, and controlling the extension and retraction of the cylinder rod 46 of the horizontal oil cylinder 9; the oil supply and return circuits 16 are connected in parallel, driving the smoothing oil cylinder 9, and controlling the extension and retraction of the cylinder rod 46 of the smoothing oil cylinder 9; constituting the smoothing mechanism 7, the other end of the multi-way reversing valve 55 is connected to the oil supply system through the hydraulic oil circuit 29, a stop valve 44 is provided on one side of the hydraulic oil circuit 29, a pressure gauge 47 is provided on one side of the stop valve 44, and an overflow valve 54 is provided on the other side of the hydraulic oil circuit 29.

[0027] Specifically, the power of the hydraulic motor 30 (rear axle) is first transmitted through the speed reducer 27 (rear axle) to achieve a matching speed and torque, and then transmitted to the rear axle 35, driving the tire 37 of the rear left drive wheel 31 to roll. The rear axle 35 also drives the rear right drive wheel 25. The inlet and return oil lines 16 on the hydraulic motor 30 (rear axle) lead to the hydraulic control system 28. Similarly, the hydraulic motor 30 (front axle) drives the front left drive wheel 2 and front right drive wheel 24 of the front axle 60. The hydraulic control system 28 can control the front and rear wheels of the running mechanism 8 to move forward or backward, and drive the vehicle body 1 and the sliding form 4 connected thereto to move forward and backward. The longitudinal sliding formwork 5, the transverse formwork 17, and the wing plate 23 are of a plate reinforcement structure, with at least one plate reinforcement fixed to the middle position of the outer side of each formwork. The longitudinal sliding formwork 5 is equipped with a longitudinal sliding formwork reinforcement 21, and the wing plate 23 is equipped with a wing plate reinforcement 22 in a horizontal direction, and is connected in the middle with a vertical plate reinforcement 42. The transverse formwork 17 is equipped with a transverse formwork reinforcement 15 and is connected to the longitudinal sliding formwork reinforcement 21. The plate reinforcement is used to increase the bearing capacity and overall bending resistance of the sliding formwork to prevent deformation during the forward movement of the sliding formwork.

[0028] Reference Figure 1 - Figure 6 The vibrating mechanism 3 is composed of a vibrator 6, a rotating cylinder 9, and a turntable 11. The vibrator 6 is composed of a vibrating cylinder 9. The cylinder jacket 52 of the vibrating cylinder 9 is fixedly connected to the cylinder rod 46 of the rotating cylinder 9. The cylinder rod 46 of the vibrating cylinder 9 is connected to the lower end of the vibrating motor 49 with a threaded connection. The vibrating motor 49 is an integrated structure with the soft shaft 50 and the vibrating rod 51. Its oil-resistant cable 48 passes through the cylinder barrel 53 and is led out to the outside of the vibrating cylinder 9 and is connected to the distribution cabinet 26. In addition to being fixedly connected to the support shaft 40, the cylinder jacket 52 of the rotating cylinder 9 is also hinged to one end 41 of the support rod, and the other end of the support rod 41 is hinged to the bottom end of the support shaft 40. The upper end of the turntable 11 is fixedly connected to the support shaft 40, and the lower end is fixed to the vehicle body 1 through the turntable outer body 45. The hydraulic control system 28 drives the turntable 11 to rotate, driving the support shaft 40, the support rod 41, the rotating cylinder 9 and the vibrator 6 to perform single action or linkage.

[0029] Specifically, the transmission of the hydraulic motor 30 (turntable) is speed-changed by the reducer 27 (turntable) and converted into upright rotation within the gearbox of the turntable 11, driving the support shaft 40, support rod 41, rotating cylinder 9, and vibrator 6 to rotate synchronously. The cylinder rod 46 in the cylinder barrel 53 of the rotating cylinder 9 retracts and extends, driving the vibrator 6 to move forward and backward. The cylinder rod 46 in the cylinder barrel 53 of the vibrating cylinder 9 retracts and extends, driving the vibrator 6 to move up and down, thereby enabling the vibrator 6 to reach any position within the concrete silo. The cylinder rod 46 of the vibrating cylinder 9 extends downward, allowing the vibrating rod 51 to enter the concrete silo. The vibrating motor 49 is activated to drive the flexible shaft 50 to vibrate, and the vibrating rod 51 connected to it to vibrate the concrete. During the vibration process, the hydraulic control system 28 controls the turntable 11, rotating cylinder 9, and vibrating cylinder 9 to vibrate individually or in conjunction to achieve vibration of the entire casting silo surface.

[0030] Reference Figure 1 - Figure 4 The horizontal cylinders 9 of the smoothing mechanism 7 are symmetrically arranged on the vehicle body 1, and their cylinder rods 46 are fixedly connected to the smoothing cylinders 9 respectively. The ends of the cylinder rods 46 of the smoothing cylinders 9 are connected to the smoothing block 20 with the vibrator 32 in the middle through shock absorbers 62. Under hydraulic drive, the symmetrically arranged cylinders 9 (horizontal, smoothing) produce synchronous vertical telescopic drives to drive the smoothing block 20 up and down, so that the smoothing block 20 contacts the concrete that needs to be smoothed; the generated synchronous horizontal telescopic drives the smoothing block 20 to move back and forth to smooth the concrete. During the smoothing process, the vibrator 32 causes the smoothing block 20 to generate micro-vibrations, which helps to level the coarse aggregate in the poured concrete. A shock absorber 62 is installed at the connection position between the smoothing block 20 and the cylinder rod 46 of the smoothing cylinder 9, so that the vibration of the smoothing block 20 does not affect the upper smoothing mechanism 7.

[0031] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 5 The structure of the vehicle body 1 is as follows: the vehicle body 1 is located on the poured concrete 34, and an oil tank 10, an oil pump 13 and a motor 14 are fixed on the vehicle body 1. The output end of the motor 14 is fixedly connected to the oil pump 13, and the oil pump 13 is connected to the oil tank 10 to supply oil to the hydraulic control system 28. A leveling mechanism cross brace 12 is provided at the top of the cylinder rod 46 of the horizontal oil cylinder 9 on the vehicle body 1, and a transverse formwork 17 is provided at the front end of the symmetrically arranged longitudinal sliding formwork 5, forming a new casting trough with the leading edge 18 of the poured concrete. The longitudinal sliding formwork 5 is fixed to the middle part of the outer side of the longitudinal sliding formwork 5, the transverse formwork 15 is fixed to the middle part of the outer side of the transverse formwork 17, the wing plate 23 is fixed to the middle part of the outer side of the wing plate 23, the vertical plate rib 42 is fixed between the wing plate rib 22 and the longitudinal sliding formwork rib 21, and the lower end of the wing plate 23 is fixed to the wing plate cross brace 19.

[0032] Specifically, the lower end of the vehicle body 1 is fixed with a frame longitudinal beam 38, and the lower end of the frame longitudinal beam 38 is fixed with a partitioned frame cross beam 43, and a wheel frame plate 39 and a vertical arm 59 are arranged at the partition position. The wheel frame plates 39 are symmetrically arranged, one of which is fixed to the lower end of the vehicle body 1 and fixed to the frame cross beam 43 at one side of the partition; the other is fixed to the lower end of the vehicle body 1 and fixed to the frame longitudinal beam 38 at one side, and the vertical arms 59 are symmetrically arranged, one arm is fixed to the lower end of the vehicle body 1 and fixed to the frame cross beam 43 at one side of the partition; the other arm is fixed to the lower end of the vehicle body 1 It is fixed to the frame longitudinal beam 38 on one side, the wheel frame plate 39 fixes the rear axle 35 and the front axle 60 through the seat bearing 36, the rear axle 35 and the front axle 60 fix the wheel hub 58 through the spline 57, the vertical arm 59 is fixed with the rear axle driver 65 of the rear axle 35 and the front axle driver 64 of the front axle 60, the driving hydraulic motor 30 of the rear axle driver 65 and the front axle driver 64 is provided with a wheel flange 61 connected to the reducer 27, and the output shafts at both ends of the reducer 27 are connected to the rear axle 35 and the front axle 60 through the coupling 63.

[0033] It should be noted that the hydraulic parts involved in this utility model patent, such as the oil cylinder 9, are not standard products. They need to be customized according to the size of the concrete silo to achieve the required telescopic distance.

[0034] Working principle: When a small hydraulic slipform concrete casting truck is needed, first, the hydraulic motor 30 (rear axle) changes speed through the reducer 27 (rear axle) and transmits power to the rear axle 35 of the vehicle, thereby driving the rear left drive wheel 31 and the rear right drive wheel 25. At the same time, the hydraulic motor 30 (front axle) also drives the front left drive wheel 2 and the front right drive wheel 24 of the front axle 60 of the vehicle. The hydraulic control system 28 can control the front and rear four-wheel travel of the walking mechanism 8 and drive the movement of the vehicle body 1 and the slipform 4. The slipform 4 includes a longitudinal slipform 5, a transverse formwork 17 and a wing plate 23, which enhances its bearing capacity and bending resistance through a plate reinforcement structure. The transmission of the hydraulic motor 30 (turntable) changes speed through the reducer 27 (turntable) and is converted into upright rotation in the gear box of the turntable 11, driving the support shaft 40, the support rod 41, the rotating cylinder 9 and the vibrator 6 to rotate synchronously. The oil cylinder 9 (rotation, vibration) drives the vibrator 6 to move forward and backward and up and down through the extension and contraction of the cylinder rod 46 in the cylinder barrel 53, so that the vibrator 6 can reach any position in the concrete casting bin. The cylinder rod 46 of the vibrating oil cylinder 9 extends downward, causing the vibrating rod 51 to enter the concrete, and drives the flexible shaft 50 to vibrate through the vibrating motor 49, thereby driving the vibrating rod 51 to vibrate the concrete. During the vibration process, the hydraulic control system 28 controls the single or linked movement of the turntable 11 and the oil cylinder 9 (rotation, vibration) to achieve vibration of the entire casting bin surface. Under hydraulic drive, the symmetrically arranged smoothing oil cylinders 9 produce synchronous vertical extension and contraction, driving the smoothing block 20 to move up and down so that it contacts the concrete that needs to be smoothed. At the same time, the synchronous horizontal extension and contraction produced by the horizontal oil cylinder 9 drives the smoothing block 20 to move forward and backward to smooth the concrete. During the smoothing process, the vibrator 32 causes the smoothing block 20 to produce micro-vibrations, which helps to level the coarse aggregate in the concrete. A shock absorber 62 is installed at the connection position between the trowel block 20 and the cylinder rod 46 of the trowel cylinder 9 to reduce the impact of the vibration of the trowel block 20 on the upper trowel mechanism 7.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A small hydraulic slipform concrete pouring vehicle, comprising a vehicle body (1) and a slipform (4), characterized in that: The vehicle body (1) is fixedly connected to the sliding form (4), and the vehicle body (1) is provided with a walking mechanism (8), a vibrating mechanism (3), a smoothing mechanism (7) and a hydraulic control system (28).

2. A small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The sliding mold (4) is fixedly connected to the vehicle body (1) and the lower frame edge longitudinal beam (33) thereof through the wing plate (23) by the longitudinal sliding mold plate (5) constituting the sliding mold (4).

3. The small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The walking mechanism (8) is composed of an axle, a driving wheel, and a driver. The structure of the rear left driving wheel (31) is as follows: a wheel frame plate (39) fixes the rear axle (35) through a seat bearing (36); a tire (37) is provided on the outer wall of the rear axle (35); a front axle (60) is provided inside the rear axle (35); the rear axle (35) is fixed to the wheel hub (58) through a spline (57); a drop arm (59) fixes the hydraulic motor (30) and the reducer (27); The inner shaft of the hydraulic motor (30) is connected to the inner shaft of the reducer (27) through the wheel flange (61), and the output shaft of the reducer (27) is connected to the rear axle (35) of the vehicle through the coupling (63). During operation, the hydraulic motor (30) changes speed through the reducer (27), and its power drives the rear axle (35) of the vehicle to rotate, thereby driving the rear left drive wheel (31) and the rear right drive wheel (25) to roll. A front axle driver (64) and a rear axle driver (65) are provided on one side of the vertical arm (59).

4. The small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The vibrating mechanism (3) is composed of a vibrator (6), a rotating oil cylinder (9), and a rotating disk (11). The vibrator (6) is composed of a vibrating oil cylinder (9). The cylinder outer sleeve (52) of the vibrating oil cylinder (9) is fixedly connected to the cylinder rod (46) of the rotating oil cylinder (9). The cylinder rod (46) of the vibrating oil cylinder (9) is connected to the lower end vibrating motor (49) by a threaded connection. The vibrating motor (49) is an integrated structure with a flexible shaft (50) and a vibrating rod (51). The oil-resistant cable (48) passes through the cylinder barrel (53) of the vibrating oil cylinder (9) and is led out to the outside. The rotary cylinder (9) is connected to the power distribution cabinet (26). In addition to being fixedly connected to the support shaft (40), the oil cylinder jacket (52) of the rotary oil cylinder (9) is also hinged to one end of the support rod (41). The other end of the support rod (41) is hinged to the bottom end of the support shaft (40). The upper end of the turntable (11) is fixedly connected to the support shaft (40), and the lower end is fixed to the vehicle body (1) through the turntable outer body (45). The hydraulic system drives the turntable (11) to rotate, driving the support shaft (40), the support rod (41), the rotary oil cylinder (9) and the vibrator (6) to perform single action or linkage.

5. The small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The horizontal oil cylinders (9) of the smoothing mechanism (7) are symmetrically arranged on the vehicle body (1), and the cylinder rods (46) thereof are respectively fixedly connected to the smoothing oil cylinders (9). The ends of the cylinder rods (46) of the smoothing oil cylinders (9) are connected to the smoothing blocks (20) with the exciter (32) in the middle through the shock absorbers (62). Under hydraulic drive, the symmetrically arranged horizontal oil cylinders (9) produce synchronous vertical telescopic movement to drive the smoothing blocks (20) to move up and down, so that the smoothing blocks (20) contact the concrete to be smoothed; the generated synchronous horizontal telescopic movement drives the smoothing blocks (20) to move forward and backward to smooth the concrete. During the smoothing process, the exciter (32) causes the smoothing blocks (20) to generate micro-vibration, which helps to level the coarse aggregate in the poured concrete.

6. The small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The hydraulic control system (28) is composed of a multi-way reversing valve (55), one side of which is provided with an operating handle (56). One end of the multi-way reversing valve (55) drives nine hydraulic drive components through seven inlet and return oil circuits (16). Among them, the inlet and return oil circuits (16) drive the rear axle of the hydraulic motor (30) to control the rear left drive wheel (31) and the rear right drive wheel (25) to move forward and backward; the inlet and return oil circuits (16) drive the front axle of the hydraulic motor (30) to control the front left drive wheel (2) and the front right drive wheel (24) to move forward and backward, forming a walking mechanism (8); the inlet and return oil circuits (16) drive the turntable of the hydraulic motor (30) to control the rotation of the turntable (11); the inlet and return oil circuits (16) drive the turntable The oil cylinder (9) is driven to control the extension and contraction of its cylinder rod (46); the oil inlet and return lines (16) drive the vibrating oil cylinder (9) to control the extension and contraction of its cylinder rod (46); the vibrating mechanism (3) is formed; the oil inlet and return lines (16) are connected in parallel to drive the horizontal oil cylinder (9) to control the extension and contraction of its cylinder rod (46); the oil inlet and return lines (16) are connected in parallel to drive the smoothing oil cylinder (9) to control the extension and contraction of its cylinder rod (46); the smoothing mechanism (7) is formed; the other end of the multi-way reversing valve (55) is connected to the oil supply system through the hydraulic oil line (29); a stop valve (44) is provided on one side of the hydraulic oil line (29); a pressure gauge (47) is provided on one side of the stop valve (44); and a relief valve (54) is provided on the other side of the hydraulic oil line (29).

7. The small hydraulic slipform concrete pouring vehicle according to claim 1, characterized in that: The lower end of the vehicle body (1) is fixed with a vehicle frame longitudinal beam (38), and the lower end of the vehicle frame longitudinal beam (38) is fixed with a partitioned vehicle frame cross beam (43). A wheel frame plate (39) and a vertical arm (59) are arranged at the partition position. The wheel frame plates (39) are symmetrically arranged, one of which is fixed to the lower end of the vehicle body (1) and fixed to the frame cross beam (43) at the partition on one side; the other is fixed to the lower end of the vehicle body (1) and fixed to the frame longitudinal beam (38) at one side. The vertical arms (59) are symmetrically arranged, one of which is fixed to the lower end of the vehicle body (1) and fixed to the frame cross beam (43) at the partition on one side; the other is fixed to the lower end of the vehicle body (1) and fixed to the frame longitudinal beam (38) at one side.

8. The small hydraulic slipform concrete pouring vehicle according to claim 2, characterized in that: The vehicle body (1) is located on the poured concrete (34). An oil tank (10), an oil pump (13) and a motor (14) are fixed on the vehicle body (1). The output end of the motor (14) is fixedly connected to the oil pump (13). The oil pump (13) is connected to the oil tank (10) to supply oil to the hydraulic control system (28). A leveling mechanism cross brace (12) is provided at the top end of the cylinder rod (46) of the horizontal oil cylinder (9) on the vehicle body (1). A transverse template (17) is provided at the front end of the symmetrically arranged longitudinal sliding template (5). ), forming a new casting trough with the front edge (18) of the poured concrete, the longitudinal sliding template (5) is fixed with a longitudinal sliding template rib (21) at the middle portion of the outer side of the longitudinal sliding template (5), the transverse template rib (15) is fixed with a transverse template rib (15) at the middle portion of the outer side of the wing plate (23), a wing plate rib (22) is fixed with a vertical plate rib (42) between the wing plate rib (22) and the longitudinal sliding template rib (21), and the lower end of the wing plate (23) is fixedly connected with a wing plate cross brace (19).