Multiple noise reduction control box and pillow applying same
By adopting a double-shell structure and suspended air pump design for vibration and noise reduction in the air mattress control box, combined with a damping sound insulation cover and a buffer air box, the air pump noise problem is solved, the vibration and noise of the control box are reduced, and the user's sleep and rest quality is improved.
Patent Information
- Application Number
- CN202422461758.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The noise generated by the existing air mattress control box during operation affects the user's sleep and rest, especially the air pump and airflow noise is difficult to effectively reduce.
The system adopts multiple noise reduction measures such as double shell structure with vibration and noise reduction, suspension air pump and air pump outer cover with noise reduction shell, including vibration reduction connection between inner and outer shells, damping sound insulation cover, elastic suspension structure and buffer air box design to reduce the vibration and noise of air pump and air path mechanism.
The operating vibration and noise of the control box are significantly reduced, which improves the quiet environment during the use of the pillow and enhances the user's sleep and rest quality.
Smart Images

Figure CN223359352U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of control boxes and bedding, in particular to a multiple noise reduction control box and a pillow using the same. Background Art
[0002] Existing air mattresses are inflated and deflated (i.e., inflated or deflated) via a control box, enabling the mattress to fulfill its intended function. The control box includes a housing, an air pump housed within the housing, a circuit board for controlling the pump, and an air circuit mechanism connected to the pump. One end of the circuit mechanism is connected to the air mattress via an external air pipe. The air pump within the control box inflates and deflates the mattress. When the air pump operates, it generates noise, both in itself and due to the airflow it generates. Air mattresses are designed for quiet environments, such as sleeping and resting, and this noise can adversely affect the user. Summary of the Invention
[0003] The purpose of the present utility model is to solve the above-mentioned problems existing in the prior art and to provide a multiple noise reduction control box and a pillow using the same. The multiple noise reduction means such as the double shell structure with vibration reduction and noise reduction, the suspended air pump, and the air pump outer cover with a noise reduction shell are adopted, which are beneficial to significantly reduce the working vibration and working noise of the control box, thereby helping to improve the noise during the use of the pillow and improve the user's sleep and rest quality.
[0004] The above technical objectives of the present invention are mainly solved by the following technical solutions: The technical solution of the first technical subject involved in the present invention is:
[0005] A multi-noise reduction control box includes a housing, an air pump disposed within the housing, a circuit board for controlling the operation of the air pump, and an air path mechanism connected to the air pump. The box is characterized in that an inner housing is disposed within the inner cavity of the housing, the outer housing is connected to the inner housing for vibration reduction, the air pump is disposed within the inner cavity of the inner housing and suspended from the top wall of the inner housing, and a noise reduction housing is disposed on the exterior of the air pump. This technical solution primarily utilizes multiple noise reduction measures, such as a dual-housing structure that combines vibration and noise reduction, a suspended air pump, and a noise reduction housing provided on the outer cover of the air pump. This significantly reduces the operating vibration and noise of the control box, thereby improving the noise level during pillow use and enhancing the user's sleep and rest quality.
[0006] As a further improvement and supplement to the above-mentioned technical solution, the present invention adopts the following technical measures: the noise reduction housing includes a soundproof shell with at least one open end, a soundproof cover that cooperates with the open end, the air pump is disposed within the inner cavity of the soundproof shell, and a tube hole is provided in the soundproof cover. When the soundproof shell is open at one end, a tube hole is provided at the bottom of the soundproof shell. When one end of the soundproof shell is open, the soundproof shell is cylindrical, with a tube hole provided at the bottom of the soundproof shell and another tube hole provided in the soundproof cover that cooperates with the open end, respectively, for allowing the air inlet and outlet pipe sections of the air pump to pass through the corresponding tube holes, or for allowing the corresponding air pipes of the air path mechanism in the control box to pass through the corresponding tube holes, enter the soundproof shell, and connect with the air inlet and outlet of the air pump. When both ends of the soundproof shell are open, soundproof covers are provided at each end of the soundproof shell, each of which is provided with a tube hole, and the purpose of providing the tube holes is the same as described above.
[0007] Preferably, the soundproof cover is a damping soundproof cover, and the corresponding air pipe on the air path mechanism passes through the corresponding pipe hole and cooperates with the air inlet and outlet of the air pump respectively. The wall of the air pipe passing through the pipe hole and the wall of the pipe hole have an interference seal fit. The provision of the damping soundproof cover is conducive to further improving the sound insulation and noise reduction effect, and facilitates the formation of an interference seal fit with the corresponding pipe wall. The interference fit seals the sound leakage gap at the pipe hole, thereby also facilitating sound insulation and noise reduction.
[0008] Preferably, the air pump is suspended from the inner housing via an elastic suspension structure. The elastic suspension structure includes an elastic ring that encircles the soundproof housing, an elastic suspension member whose lower connection portion is removably secured to a first connection ear on the elastic ring, and an upper connection portion of the elastic suspension member that is removably secured to the inner housing. The provision of the elastic suspension member facilitates absorbing vibrations generated during operation of the air pump, thereby reducing noise generated by the vibration and ultimately reducing operating noise of the control box.
[0009] Preferably, the upper connecting part and the lower connecting part each include two convex rings arranged at intervals, and the interval between each two convex rings is respectively adapted to the thickness of the connecting part on the top wall of the inner shell and the thickness of the first connecting ear, and the convex rings are used to prevent axial relative displacement of the elastic suspension part.
[0010] Preferably, the air path mechanism is detachably fixed to the top wall of the inner shell in a vibration-reducing and noise-reducing manner. That is, the air path mechanism is suspended on the top wall of the inner shell, and the suspension absorbs vibrations generated by gas flow in the air path mechanism, thereby facilitating the reduction of noise generated by vibration.
[0011] Preferably, the air circuit mechanism includes a buffer gas box corresponding to the air inlet and outlet of the air pump, respectively. The provision of the buffer gas box facilitates temporarily buffering the gas entering or exiting the air pump, reducing the gas flow rate and the possibility of eddy currents, thereby reducing the noise generated by the gas flow.
[0012] Preferably, the air circuit mechanism includes a solenoid valve engaged with the air pump, the solenoid valve being mounted on a noise-reduction and vibration-damping mount elastically connected to the inner housing. The noise-reduction and vibration-damping mount is configured to absorb vibrations of the solenoid valve, which are then elastically connected to the inner housing to absorb vibrations on the mount, thereby reducing noise generated by the vibrations of the solenoid valve.
[0013] Preferably, the inner shell includes an inner cover shell with an open lower end, and a detachable inner shell bottom plate is provided with the open end of the inner shell, the inner shell bottom plate closes the open end of the inner cover shell, and the circuit board is arranged on the inner surface of the top wall of the outer shell, and forms a button-controllable fit with the outer shell.
[0014] The second technical solution of the present invention is a pillow comprising an outer shell, an airbag disposed within the outer shell, and connected to a control box via an external air tube. The control box is characterized in that the control box is the aforementioned multiple noise reduction control box. The control box utilizes at least one or more of the following multiple noise reduction measures, such as a dual-shell structure for combined vibration and noise reduction, a suspended air pump, and a noise reduction housing provided on the outer shell of the air pump, to reduce operating noise from the control box. This helps maintain a quiet environment for pillow use and thereby improves the user's rest and sleep quality.
[0015] The beneficial effects of the present invention include adopting multiple noise reduction measures such as a double shell structure with vibration reduction and noise reduction, a suspended air pump, and a noise reduction shell on the air pump outer cover, which are beneficial to significantly reduce the working vibration and working noise of the control box, thereby improving the noise during the use of the pillow and improving the user's sleep and rest quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the exploded structure of the control box of the utility model.
[0017] Figure 2 The utility model is a schematic diagram of an explosion structure involving the cooperation of an air pump and a noise reduction shell.
[0018] Figure 3 The utility model is a structural diagram of the cooperation between an air pump and a noise reduction housing.
[0019] Figure 4 yes Figure 1 Schematic diagram of an explosion structure in which the air pump and its surrounding components cooperate.
[0020] Figure 5 It is a structural schematic diagram of the utility model cut at the first position.
[0021] Figure 6 It is a structural schematic diagram of the utility model cut at the second position.
[0022] Figure 7 It is a structural schematic diagram of the utility model cut at the second position.
[0023] Figure 8 The utility model is a structural schematic diagram of a pillow.
[0024] In the figure: 1. Outer shell; 3. Air pump; 4. Circuit board; 5. Sound insulation shell; 6. Sound insulation cover; 7. Pipe hole; 8. Elastic ring; 9. Elastic suspension member; 10. Convex ring; 11. Buffer air box; 13. Solenoid valve; 14. Noise reduction and vibration reduction seat; 15. Inner cover shell; 16. Inner shell bottom plate; 17. Pillow; 18. Control box; 19. First connecting ear; 20. Elastic shock-absorbing member; 21. Second connecting ear. DETAILED DESCRIPTION
[0025] The technical solution of the present invention will be further specifically described below with reference to embodiments and in conjunction with the accompanying drawings.
[0026] Example 1: Figure 1-Figure 7 As shown, the technical solution of the first technical theme of the utility model is:
[0027] A multiple noise reduction control box comprises a housing 1, an air pump 3 arranged in the housing 1, a circuit board 4 for controlling the operation of the air pump 3, and an air path mechanism connected to the air pump 3.
[0028] The difference between this technical solution and the prior art is that an inner shell is provided in the inner cavity of the outer shell 1, the outer shell 1 is connected to the inner shell for vibration reduction, the air pump 3 is arranged in the inner cavity of the inner shell and suspended on the top wall of the inner shell, and a noise reduction shell is provided on the outside of the air pump 3.
[0029] This technical solution mainly adopts multiple noise reduction measures such as a double shell 1 structure that combines vibration and noise reduction, a suspended air pump 3, and a noise reduction shell on the outer cover of the air pump 3, which is beneficial to significantly reduce the working vibration and working noise of the control box 18, and thus help to improve the noise during the use of the pillow 17, and help to improve the user's sleep and rest quality.
[0030] Next, the above technical solution is described:
[0031] In actual application, the noise reduction shell includes a sound insulation shell 5 with at least one end open, a sound insulation cover 6 matched with the open end, the air pump 3 is arranged in the inner cavity of the sound insulation shell 5, and a pipe hole 7 is provided on the sound insulation cover 6. When the sound insulation shell 5 is open at one end, a pipe hole 7 is provided at the bottom of the sound insulation shell 5.
[0032] When one end of the soundproof shell 5 is open, the soundproof shell 5 is cylindrical, with a tube hole 7 provided at the bottom of the soundproof shell 5. Another tube hole 7 is provided on the soundproof cover 6 that matches the open end. These holes are used to allow the air inlet and outlet sections of the air pump 3 to pass through the corresponding tube holes 7, or to allow the corresponding air pipes on the air path mechanism within the control box 18 to pass through the corresponding tube holes 7 and enter the soundproof shell 5 to connect with the air inlet and outlet of the air pump 3. When both ends of the soundproof shell 5 are open, soundproof covers 6 are provided at each end of the soundproof shell 5, each of which is provided with a tube hole 7. The purpose of providing the tube holes 7 is the same as described above.
[0033] In actual application, the sound insulation cover 6 is a damping sound insulation cover 6, and the corresponding air pipe on the air path mechanism passes through the corresponding pipe hole 7, and cooperates with the air inlet and air outlet of the air pump 3 respectively, and the wall of the air pipe passing through the pipe hole 7 is interference-sealed with the wall of the pipe hole 7.
[0034] Among them, the setting of the damping sound insulation cover 6 is conducive to further improving the sound insulation and noise reduction effect, and is convenient for forming an interference seal with the corresponding pipe wall. The interference fit seals the sound leakage gap at the pipe hole 7, which is also conducive to sound insulation and noise reduction.
[0035] In actual application, the air pump 3 is suspended on the inner shell through an elastic suspension structure, and the elastic suspension structure includes an elastic ring 8 that clamps the sound insulation shell 5, an elastic suspension member 9 whose lower connecting part is detachably fixed to the first connecting ear 19 on the elastic ring 8, and an upper connecting part of the elastic suspension member 9 is detachably fixed to the inner shell.
[0036] The provision of the elastic suspension member 9 is beneficial for absorbing the vibration generated when the air pump 3 is working, thereby reducing the noise generated by the vibration and achieving the purpose of reducing the working noise of the control box 18.
[0037] In actual application, the upper connecting part and the lower connecting part both include two convex rings 10 arranged at intervals, and the interval between each two convex rings 10 is adapted to the thickness of the connecting part on the top wall of the inner shell and the thickness of the first connecting ear 19, respectively. The convex rings 10 are used to prevent axial relative displacement of the anti-elastic suspension part 9.
[0038] In actual application, two adjacent protrusions 10 are respectively a flat plate protrusion and a guide protrusion. The outer end surface of the guide protrusion is an outer convex guide surface, and the inner end surface is a flat surface. The guide protrusion is used to guide the elastic suspension member 9 through the corresponding connection hole so that the two protrusions 10 are respectively clamped on the corresponding first connection ear 19 and the second housing 1. The flat plate protrusion and the guide protrusion cooperate to ensure the clamping force of the first connection ear 19. The provision of the guide protrusion facilitates the smooth passage of the guide protrusion through the first connection hole, so that the flat plate protrusion and the guide protrusion cooperate to be located at both ends of the first connection hole.
[0039] In actual application, the air path mechanism is detachably fixed to the top wall of the inner shell in a vibration-reducing and noise-reducing manner. That is, the air path mechanism is suspended on the top wall of the inner shell, and the suspension absorbs the vibration generated by the gas flow in the air path mechanism, thereby facilitating the reduction of noise generated by the vibration.
[0040] In actual application, the gas circuit mechanism includes an air inlet buffer box 11 corresponding to the air inlet and air outlet of the air pump 3. The provision of the buffer box 11 is conducive to temporarily buffering the gas entering or exiting the air pump 3, reducing the gas flow rate and the possibility of vortex, thereby reducing the noise generated by the gas flow.
[0041] In actual use, the air circuit mechanism includes a solenoid valve 13 that cooperates with the air pump 3. The solenoid valve 13 is mounted on a noise-reducing and vibration-damping seat 14, which is elastically connected to the inner housing. The noise-reducing and vibration-damping seat 14 is used to absorb vibrations of the solenoid valve 13. The elastic connection between the noise-reducing and vibration-damping seat 14 and the inner housing absorbs the vibrations on the noise-reducing and vibration-damping seat 14, thereby reducing the noise generated by the vibration of the solenoid valve 13.
[0042] In actual application, an outwardly protruding second connecting ear 21 is provided on the noise reduction and vibration damping seat 14, an elastic shock-absorbing member 20 is provided in the second connecting ear 21, and the connecting member passes through the connecting hole in the elastic shock-absorbing member 20, so that the noise reduction and vibration damping seat 14 and the inner cover shell 15 form an elastic vibration damping connection.
[0043] In actual application, the inner shell includes an inner cover shell 15 with an open lower end, and a detachable inner shell bottom plate 16 is provided with the open end of the inner shell. The inner shell bottom plate 16 closes the open end of the inner cover shell 15, and the circuit board 4 is arranged on the inner surface of the top wall of the outer shell 1 and forms a button-controllable fit with the outer shell 1.
[0044] In actual application, there is an air layer between the inner shell and the outer shell 1, an upper connecting foot extending downward is provided on the top wall of the outer shell 1, and a lower connecting foot extending upward is provided on the bottom wall of the outer shell 1. A third connecting ear 22 is provided around the inner cover shell 15, and an elastic shock-absorbing member 20 is provided in the third connecting ear 22. After the upper connecting foot is inserted into the connecting hole of the elastic shock-absorbing member 20, it is plugged into the corresponding lower connecting foot and a vibration-damping connection is formed through the connecting member.
[0045] Example 2: Figure 8 As shown, the technical solution of the second technical subject of the present invention is: a pillow, including a cover, an air bag arranged in the cover, and connected to the control box 18 through an external air tube.
[0046] The difference from the prior art is that the control box 18 is the multiple noise reduction control box described in Example 1.
[0047] For the pillow 17 with a control box 18 that uses one or more of the multiple noise reduction measures to reduce the working noise of the control box 18, such as a double shell 1 structure with at least a vibration-damping and noise-reducing combination, a suspended air pump 3, and a noise-reducing shell provided on the outer cover of the air pump 3, the use of the control box 18 with multiple noise reduction features ensures that the control box 18 has low noise, which is beneficial to keeping the use environment of the pillow 17 quiet, and further beneficial to improving the user's rest and sleep quality.
[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Various modifications and variations are possible in the above embodiments. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A multi-noise reduction control box, comprising a housing (1), an air pump (3) disposed in the housing (1), a circuit board (4) for controlling the operation of the air pump (3), and an air path mechanism connected to the air pump (3), characterized in that An inner shell is provided in the inner cavity of the outer shell (1), the outer shell (1) is connected to the inner shell in a vibration-damping manner, the air pump (3) is provided in the inner cavity of the inner shell and is suspended on the top wall of the inner shell, and a noise reduction shell is provided outside the air pump (3).
2. The multi-noise reduction control box according to claim 1, characterized in that The noise reduction housing comprises a sound insulation shell (5) with at least one end open, and a sound insulation cover (6) matched with the open end. The air pump (3) is arranged in the inner cavity of the sound insulation shell (5), and a pipe hole (7) is provided on the sound insulation cover (6). When the sound insulation shell (5) is open at one end, the pipe hole (7) is provided at the bottom of the sound insulation shell (5).
3. The multiple noise reduction control box according to claim 2, characterized in that The sound insulation cover (6) is a damping sound insulation cover (6); the corresponding air pipe on the air path mechanism passes through the corresponding pipe hole (7) and respectively cooperates with the air inlet and the air outlet of the air pump (3); the wall of the air pipe passing through the pipe hole (7) is interference-sealed with the wall of the pipe hole (7).
4. The multiple noise reduction control box according to claim 2, characterized in that The air pump (3) is suspended on the inner shell through an elastic suspension structure, wherein the elastic suspension structure comprises an elastic ring (8) that holds the sound insulation shell (5), an elastic suspension member (9) whose lower connecting portion is detachably fixed to a first connecting ear (19) on the elastic ring (8), and an upper connecting portion of the elastic suspension member (9) that is detachably fixed to the inner shell.
5. The multiple noise reduction control box according to claim 4, characterized in that The upper connecting portion and the lower connecting portion each include two convex rings (10) spaced apart, the space between each two convex rings (10) being adapted to the thickness of the connecting portion on the top wall of the inner shell and the thickness of the first connecting ear (19), and the convex rings (10) are used to prevent the elastic suspension member (9) from axial relative displacement.
6. The multi-noise reduction control box according to any one of claims 1 to 5, characterized in that The air path mechanism is fixed on the top wall of the inner shell in a detachable and suspended manner in a vibration-reducing and noise-reducing manner.
7. The multi-noise reduction control box according to claim 6, characterized in that The air path mechanism comprises a buffer air box (11) respectively matched with the air inlet end and the air outlet end of the air pump (3).
8. The multi-noise reduction control box according to claim 6, characterized in that The air path mechanism comprises a solenoid valve (13) cooperating with the air pump (3); the solenoid valve (13) is arranged on a noise reduction and vibration reduction seat (14); and the noise reduction and vibration reduction seat (14) is elastically connected to the inner shell.
9. The multi-noise reduction control box according to any one of claims 1 to 5, characterized in that The inner shell comprises an inner cover shell (15) with an open lower end, and an inner shell bottom plate (16) is provided with a detachable inner shell bottom plate (16) that fits with the open end of the inner shell, and the inner shell bottom plate (16) closes the open end of the inner cover shell (15). The circuit board (4) is arranged on the inner surface of the top wall of the outer shell (1) and forms a key-operable fit with the outer shell (1).
10. A pillow comprising a cover, an air bag arranged in the cover, connected to a control box (18) via an external air tube, characterized in that The control box (18) is the multiple noise reduction control box according to any one of claims 1 to 9.
Citation Information
Cited By
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