Double-seat type electric dehydration and electric desalting mixing valve
By designing a double-seat electric dehydration and desalination mixing valve and utilizing multi-zone mixing zones and a drive system to optimize crude oil flow rate, the problem of insufficient mixing of high-viscosity crude oil was solved, achieving efficient oil-water mixing and desalination effects.
Patent Information
- Application Number
- CN202422919110.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing mixing valve does not have sufficient mixing effect when processing high-viscosity and high-salt crude oil, resulting in excessive salt content in the crude oil after the electric desalting process.
A double-seat electric dehydration and desalination mixing valve is used. Through the design of the upper mixing zone, right mixing zone, lower mixing zone, valve core and concave hemispherical surface, combined with the drive motor and transmission system, three-way mixing of crude oil and water is achieved, and the flow rate is adjusted through the regulating mechanism to optimize the mixing effect.
The crude oil and water are fully mixed to form a uniform oil-water emulsion, which improves the desalination efficiency of the electric desalting process.
Smart Images

Figure CN223359936U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mixing valves, in particular to a double-seat electric dehydration and desalination mixing valve. Background Art
[0002] In petrochemical industry, crude oil electric desalting is one of the most important processes. Before the crude oil enters the electric desalting tank, it needs to be injected with a certain proportion of washing water. Then, through mixing, the oil and water are dispersed and the contact area is increased. The salt in the crude oil is dissolved into the water phase. Then, under the action of the high-voltage electric field in the electric desalting tank, the oil and water are separated. The salt in the crude oil will be removed together with the water. The mixing of crude oil and water is achieved through a static mixer. At present, as the oil production stage enters the later stage, the properties of crude oil are becoming more and more complex. For crude oil with high specific gravity, high viscosity and high salt content, the static mixer is used to separate the oil and water. Traditional mixing valves can no longer achieve the mixing effect required for sufficient desalination. Because their internal shape is a hemisphere, the mixing of crude oil and water is achieved by adjusting the valve opening, that is, by changing the angle of the hemisphere within the valve body to change the crude oil flow area, thereby changing the crude oil flow rate. In this case, when the crude oil processing volume is small, even if the mixing valve is fully closed, the ideal flow rate cannot be achieved, resulting in insufficient mixing of the crude oil and water when flowing through the mixing valve, and the inability to form a uniform oil-water emulsion. The salt content in the crude oil treated by the electrical desalting process exceeds the standard. Utility Model Content
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a double-seat electric dehydration and electric desalination mixing valve, which effectively solves the current problem of insufficient mixing of crude oil and water when flowing through the mixing valve.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a double-seat electric dehydration and electric desalination mixing valve, comprising a valve body, wherein an inlet pipe and an outlet pipe are fixedly connected on both sides of the valve body, flanges are fixedly installed on the outsides of the inlet pipe and the outlet pipe, through holes are provided on the upper and lower sides of the interior of the valve body, a valve core is movably installed inside the valve body, a concave hemispherical surface is provided on the outside of the valve core, an adjusting mechanism is provided on the top of the valve core, the valve core passes through two through holes, and an upper mixing area, a right mixing area, a lower mixing area and a left mixing area are provided inside the valve body.
[0005] Preferably, the regulating mechanism comprises two columns symmetrically fixed inside the valve body, a lifting plate is movably sleeved between the two columns, and the lifting plate is fixed to the top of the valve core.
[0006] Preferably, a sleeve plate is provided above the lifting plate, which is fixedly sleeved on the outside of the two columns, and the bottom of the sleeve plate is rotatably connected to a screw rod, the outer side of the screw rod is threadedly sleeved with a screw sleeve, and the lifting plate is fixed to the outside of the screw sleeve.
[0007] Preferably, a support plate is fixedly installed inside the valve body, the top of the support plate is rotatably connected to a support shaft, and the top end of the support shaft is fixedly connected to the bottom end of the screw.
[0008] Preferably, an L-shaped seat is fixedly installed on the outer side of the valve body, a driving motor is fixedly connected to the L-shaped seat, a transmission shaft is fixedly connected to the driving motor, the transmission shaft extends to the interior of the valve body at one end away from the driving motor and is fixedly connected to a driving bevel gear, and a driven bevel gear is fixedly installed on the outer side of the support shaft, and the driven bevel gear is meshed with the driving bevel gear.
[0009] Preferably, a sealed bearing is provided on the outer side of the valve body, and the sealed bearing is sleeved on the outer side of the transmission shaft.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. The utility model facilitates three-way mixing of crude oil when it flows into the valve body through the coordination among the upper mixing zone, right mixing zone, lower mixing zone, left mixing zone, valve core, concave hemispherical surface and through hole, thereby allowing the crude oil and water to be fully mixed when flowing through the valve body, thereby forming a uniform oil-water emulsion;
[0012] 2. This new type facilitates the rotation of the support shaft through the cooperation between the drive motor and the transmission shaft, and the driving bevel gear and the driven bevel gear. And through the cooperation between the screw and the sleeve, and the lifting plate and the column, the valve core can be moved longitudinally to adjust the position, thereby facilitating the change of the flow rate of crude oil in the valve body to adjust the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0014] In the attached figure:
[0015] Figure 1 This is a schematic diagram of the structure of a hemispherical electric dehydration and desalination mixing valve of the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the valve body of the utility model;
[0017] Figure 3 This is a schematic diagram of the valve core structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0019] Figure 5 This is a schematic diagram of the transmission shaft structure of the utility model.
[0020] In the figure: 1. valve body; 2. adjusting mechanism; 201. column; 202. transmission shaft; 203. screw; 204. lifting plate; 205. sleeve; 206. screw sleeve; 207. L-shaped seat; 208. driving motor; 209. sealing bearing; 2010. support plate; 2011. driven bevel gear; 2012. support shaft; 2013. driving bevel gear; 3. valve core; 4. concave hemispherical surface; 5. upper mixing zone; 6. right mixing zone; 7. lower mixing zone; 8. left mixing zone; 9. inlet pipe; 10. outlet pipe; 11. flange; 12. through hole. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0022] Embodiment 1, by Figure 1-3 The utility model relates to a double-seat electric dehydration and electric desalination mixing valve, comprising a valve body 1, with an inlet pipe 9 and an outlet pipe 10 fixedly connected to both sides of the valve body 1, flanges 11 fixedly mounted on the outside of the inlet pipe 9 and the outlet pipe 10, through holes 12 are provided on the upper and lower sides of the interior of the valve body 1, a valve core 3 is movably mounted inside the valve body 1, a concave hemispherical surface 4 is provided on the outside of the valve core 3, an adjusting mechanism 2 is provided on the top of the valve core 3, the valve core 3 passes through two through holes 12, and an upper mixing area 5, a right mixing area 6, a lower mixing area 7 and a left mixing area 8 are provided inside the valve body 1;
[0023] In use, the valve body 1 is installed on the crude oil main line through the inlet pipe 9 and the flange 11. When the crude oil flows from the main line to the valve body 1, it first hits the concave hemispherical surface 4, then flows out along the upper and lower through holes 12, and mixes with the crude oil that continues to flow from the inlet pipe 9 to the concave hemispherical surface 4 in the left mixing zone 8 for the first time. Then the crude oil is divided into two paths, hits the upper and lower walls inside the valve body 1, and then flows back, forming a second mixing in the upper mixing zone 5 and the lower mixing zone 7. When the upper and lower crude oil flows converge in the right mixing zone 6, a third mixing occurs, and finally the crude oil and water are fully mixed when flowing through the valve body 1.
[0024] Specifically, by Figure 4-5The regulating mechanism 2 includes two columns 201 symmetrically fixed to the inside of the valve body 1, a lifting plate 204 is movably sleeved between the two columns 201, the lifting plate 204 is fixed to the top of the valve core 3, a sleeve 205 is provided above the lifting plate 204, the sleeve 205 is fixedly sleeved on the outside of the two columns 201, the bottom of the sleeve 205 is rotatably connected to the screw 203, the outer side of the screw 203 is threadedly sleeved with a screw sleeve 206, the lifting plate 204 is fixed to the outside of the screw sleeve 206, a support plate 2010 is fixedly installed inside the valve body 1, the top of the support plate 2010 is rotatably connected to the support shaft 2012, the top of the support shaft 2012 is connected to the screw 20 3 is fixedly connected, an L-shaped seat 207 is fixedly installed on the outside of the valve body 1, a driving motor 208 is fixedly connected to the L-shaped seat 207, a transmission shaft 202 is fixedly connected to the driving motor 208, one end of the transmission shaft 202 away from the driving motor 208 extends to the inside of the valve body 1 and is fixedly connected to a driving bevel gear 2013, a driven bevel gear 2011 is fixedly installed on the outside of the support shaft 2012, and the driven bevel gear 2011 is meshed with the driving bevel gear 2013. A sealed bearing 209 is provided on the outside of the valve body 1, and the sealed bearing 209 is sleeved on the outside of the transmission shaft 202. By providing the sealed bearing 209, the sealing of the valve body 1 is ensured.
[0025] When in use, first start the drive motor 208 to drive the transmission shaft 202 to rotate, and drive the driving bevel gear 2013 to rotate. Since the driving bevel gear 2013 is engaged with the driven bevel gear 2011, the support shaft 2012 is driven to rotate, and the screw 203 rotates at the same time. Then, the lifting plate 204 is driven to slide along the two columns 201 through the screw sleeve 206, so as to realize the longitudinal movement of the valve core 3 to adjust the position. Finally, the flow rate of the crude oil in the valve body 1 is changed to adjust the mixing effect.
Claims
1. A double-seat electric dehydration and desalination mixing valve, comprising a valve body (1), characterized in that: The two sides of the valve body (1) are respectively fixedly connected with an inlet pipe (9) and an outlet pipe (10), and flanges (11) are fixedly installed on the outer sides of the inlet pipe (9) and the outlet pipe (10). Through holes (12) are provided on the upper and lower sides of the interior of the valve body (1). A valve core (3) is movably installed inside the valve body (1), and a concave hemispherical surface (4) is provided on the outer side of the valve core (3). An adjusting mechanism (2) is provided on the top of the valve core (3). The valve core (3) passes through the two through holes (12), and an upper mixing area (5), a right mixing area (6), a lower mixing area (7) and a left mixing area (8) are provided inside the valve body (1).
2. A double-seat electric dehydration and desalination mixing valve according to claim 1, characterized in that: The regulating mechanism (2) comprises two columns (201) symmetrically fixed inside the valve body (1), a lifting plate (204) movably sleeved between the two columns (201), and the lifting plate (204) is fixed to the top of the valve core (3).
3. A double-seat electric dehydration and desalination mixing valve according to claim 2, characterized in that: A sleeve plate (205) is provided above the lifting plate (204), the sleeve plate (205) is fixedly sleeved on the outer sides of the two columns (201), the bottom of the sleeve plate (205) is rotatably connected to a screw rod (203), the outer side of the screw rod (203) is threadedly sleeved with a screw sleeve (206), and the lifting plate (204) is fixed to the outer side of the screw sleeve (206).
4. The double-seat electric dehydration and desalination mixing valve according to claim 1, characterized in that: A support plate (2010) is fixedly installed inside the valve body (1), the top of the support plate (2010) is rotatably connected to a support shaft (2012), and the top end of the support shaft (2012) is fixedly connected to the bottom end of the screw (203).
5. The double-seat electric dehydration and desalination mixing valve according to claim 1, characterized in that: An L-shaped seat (207) is fixedly mounted on the outer side of the valve body (1), a driving motor (208) is fixedly connected to the L-shaped seat (207), a transmission shaft (202) is fixedly connected to the driving motor (208), one end of the transmission shaft (202) away from the driving motor (208) extends to the interior of the valve body (1) and is fixedly connected to a driving bevel gear (2013), a driven bevel gear (2011) is fixedly mounted on the outer side of the support shaft (2012), and the driven bevel gear (2011) is meshedly connected to the driving bevel gear (2013).
6. The double-seat electric dehydration and desalination mixing valve according to claim 1, characterized in that: A sealing bearing (209) is provided on the outer side of the valve body (1), and the sealing bearing (209) is sleeved on the outer side of the transmission shaft (202).