Water supply pipeline plug device

The combination of rollers, rubber supply hoses and heating elements solves the problems of time-consuming plugging and poor sealing effect in water supply pipes, achieves fast and safe plugging operations, and simplifies the operating process.

CN223360254UActive Publication Date: 2025-09-19SHUNFANG PIPES
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Patent Information

Application Number
CN202423094872.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-19
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing methods for plugging water supply pipes are time-consuming, complex to operate, and difficult to ensure sealing effects, or require complex transportation operations.

Method used

A combination of rollers, rubber supply hoses and heating elements is used. The rollers roll at the head end of the water supply pipe, and the rubber supply hose extrude rubber at the pipe that has melted after heating. The heating element heats and melts the softened pipe, and the rollers compact the rubber to fit it tightly against the pipe.

Benefits of technology

It realizes fast, efficient, safe and reliable plugging operation at the head end of the water supply pipeline, ensures the sealing effect, simplifies the operation process, and reduces labor and equipment requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223360254U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of water supply pipelines, and particularly relates to a water supply pipeline plug device which comprises an idler wheel, the idler wheel is provided with a groove matched with the pipe wall of a water supply pipeline, the idler wheel is arranged at the first position of the head end of the water supply pipeline, and the idler wheel rolls at the first position along with rotation of the water supply pipeline. A glue outlet is formed in the tail end of the glue supply pipe, and the glue outlet faces the second position of the head end of the water supply pipeline; the heating piece is used for heating a third position of the head end of the water supply pipeline; the third position, the second position and the first position are arranged in sequence in the rotating direction of the water supply pipeline. The sealing device has the advantage that the head end of the water supply pipeline can be reliably sealed through the matching of the roller, the glue supply pipe and the heating piece.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water supply pipes, and in particular relates to a water supply pipe plugging device. Background Art

[0002] During the processing of water supply pipelines, the head end of the pipeline needs to be plugged after cutting, that is, the head end of the pipeline needs to be sealed. There are roughly two existing plugging methods: one is to manually seal the cut pipeline with a welding gun. However, this manual welding method is time-consuming and complicated to operate. Moreover, it is difficult to ensure the quality of the plug, that is, the sealing effect of the plug is difficult to ensure. After this water supply pipeline is put into use, water or other fluids will leak from the plug, which will reduce the service life of the water supply pipeline; the other is to design two pipeline production lines, one pipeline production line is used for cutting the pipeline, and the other pipeline production line is used for plugging the pipeline after cutting. However, this method requires the use of an overhead crane to transport the pipeline between the two pipeline production lines, which is complicated to operate and labor-intensive.

[0003] Therefore, how to improve and optimize the plugging treatment of water supply pipes has become an urgent problem to be solved. Utility Model Content

[0004] The utility model provides a water supply pipe plugging device, which can complete the reliable plugging of the head end of the water supply pipe through the cooperation of a roller, a supply hose and a heating element.

[0005] The technical solution of the present utility model includes: a water supply pipe plugging device, including: a roller, the roller is provided with a groove adapted to the pipe wall of the water supply pipe, the roller is arranged at a first position of the head end of the water supply pipe, and the roller rolls at the first position following the rotation of the water supply pipe; a rubber supply hose, the end of the rubber supply hose is provided with a rubber outlet, and the rubber outlet is facing the second position of the head end of the water supply pipe; a heating element, the heating element is used to heat the third position of the head end of the water supply pipe; along the rotation direction of the water supply pipe, the third position, the second position, and the first position are arranged successively.

[0006] Preferably, the roller is made of metal or ceramic.

[0007] Preferably, the depth of the groove is 1 to 15 cm, and the width of the groove is 0.5 to 100 cm.

[0008] Preferably, the glue supply hose is connected to a screw extruder, and the screw extruder is filled with glue, the material of the glue is consistent with the material of the water supply pipe, or the purity and / or adhesion of the glue is higher than that of the water supply pipe.

[0009] Preferably, the discharge speed of the screw extruder is 5 to 1500 r / min.

[0010] Preferably, the cross-section of the glue outlet is circular or elliptical, and the direction of the glue outlet is tangent to the pipe wall of the head end of the water supply pipe.

[0011] Preferably, the heating element is an infrared heating lamp, and the heating temperature of the heating element is 60-260°C.

[0012] Preferably, the distance between the heating element and the head end of the water supply pipe is 0.5 to 5 cm.

[0013] The beneficial effects of the present invention are as follows: by designing a roller at the first position of the water supply pipe, designing a glue supply hose at the second position, and designing a heating element at the third position, and the third position, the second position, and the first position are arranged in sequence along the rotation direction of the water supply pipe, so that when the head end of the water supply pipe is plugged, the heating element first heats the water supply pipe to melt and soften it, and then the melted and softened water supply pipe passes through the glue supply hose, and the glue extruded from the glue supply hose contacts the melted and softened water supply pipe, and finally passes through the roller, and the glue is compacted and tightly fitted to the head end of the water supply pipe under the action of the roller groove, thereby realizing a fast, efficient, safe and reliable plugging operation of the water supply pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 is a schematic diagram of this embodiment;

[0016] Figure 2 Schematic diagram of the end face of this embodiment.

[0017] in:

[0018] 1. Roller, 11. Groove, 2. Rubber supply hose, 21. Glue outlet, 3. Heating element;

[0019] 100. Water supply pipe. DETAILED DESCRIPTION

[0020] In order to enable those skilled in the art to better understand the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and specific implementation methods.

[0021] In this document, terms such as "upper, lower, left, right, inside, and outside" are established based on the positional relationships shown in the drawings. Depending on the different drawings, the corresponding positional relationships may also vary. Therefore, they cannot be understood as absolute limitations on the scope of protection. Moreover, relational terms such as "first" and "second" are merely used to distinguish one component from another with the same name, and do not necessarily require or imply any actual relationship or order between these components. In addition, in the embodiments of the present invention, "above", "below", etc. include the numbers themselves.

[0022] The water supply pipe plugging device of this embodiment can plug the head end of the cut water supply pipe, and the operation process is fast and efficient, and can ensure that the cut surface of the water supply pipe after plugging is reliably sealed.

[0023] Reference Figure 1 and Figure 2 The water supply pipe plugging device of this embodiment includes a roller 1, a rubber supply hose 2, and a heating element 3. The roller 1 is provided with a groove 11 adapted to fit the wall of the water supply pipe 100. During the plugging operation, the head end wall of the water supply pipe 100 can be inserted into the groove 11, thereby using the roller 1 to compact the head end wall of the water supply pipe 100.

[0024] The roller 1 is provided at a first position at the head end of the water supply pipe 100, and the roller 1 rolls at the first position following the rotation of the water supply pipe 100, and the wall of the head end of the water supply pipe 100 is compacted by the rolling of the roller 1. Specifically, the water supply pipe 100 rotates with the assistance of an external force. For example, it can be rotated on a pipe making line for cutting the water supply pipe 100, so that the cutting and plugging of the water supply pipe 100 are completed on one pipe making line, eliminating the trouble of transporting the water supply pipe 100 and facilitating operation. In addition, a support member can be designed on the pipe making line, for example, a support rod is designed to support the roller 1, and the roller 1 is connected to the support rod in a rolling manner to ensure that the roller 1 can roll smoothly following the rotation of the water supply pipe 100.

[0025] The end of the glue supply hose 2 is provided with a glue outlet 21, which is oriented toward the second position of the head end of the water supply pipe 100, thereby providing glue to the head end of the water supply pipe 100 at the second position and sealing the head end of the water supply pipe 100 with glue.

[0026] The heating element 3 is used to heat the third position at the head end of the water supply pipe 100. Along the rotation direction of the water supply pipe 100, the third position, the second position, and the first position are arranged in sequence. That is, along the rotation direction of the water supply pipe 100, the heating element 3 at the third position, the rubber supply hose 2 at the second position, and the roller 1 at the first position are passed in sequence.

[0027] When the plugging device of this embodiment performs a plugging operation on the water supply pipe 100, the heating element 3 first heats the water supply pipe 100 to melt and soften it, and then the melted and softened water supply pipe 100 passes through the glue supply pipe 2, and the glue squeezed out from the glue outlet 21 of the glue supply pipe 2 contacts the melted and softened water supply pipe 100, and finally passes through the roller 1, and the glue is compacted and tightly fitted to the head end of the water supply pipe 100 under the action of the groove 11 of the roller 1, thereby realizing a fast, efficient, safe and reliable plugging operation of the water supply pipe 100.

[0028] In the specific implementation of this embodiment, the roller 1 is made of metal or ceramic to improve the compaction effect on the head end of the high-temperature melt-softened water supply pipe 100, and the roller 1 made of metal or ceramic has a long service life and can improve the durability of the entire plugging device.

[0029] Specifically, the depth of the groove 11 is designed to be 1 to 15 cm, and the width of the groove 11 is designed to be 0.5 to 100 cm, so as to be applicable to common specifications and sizes of the water supply pipe 100 and have a wide range of applications.

[0030] In the specific implementation of this embodiment, the rubber supply hose 2 is connected to a screw extruder (not shown) filled with rubber. During plugging, the rubber is extruded from the screw extruder into the rubber supply hose 2 and discharged from the rubber outlet 21 at the end of the rubber supply hose 2 to the head end of the water supply pipe 100. Specifically, the rubber is made of the same material as the water supply pipe 100, or has a higher purity and / or higher adhesion than the water supply pipe 100. This improves the plugging effect on the water supply pipe 100 and prevents the sealing effect from being affected by the use of poor quality rubber.

[0031] Specifically, the amount of glue used, and thus the discharge speed of the screw extruder, can be adjusted based on the wall thickness of the water supply pipe 100. When the wall thickness of the water supply pipe 100 is thicker, the discharge speed of the screw extruder is increased. Conversely, when the wall thickness of the water supply pipe 100 is thinner, the discharge speed of the screw extruder is reduced. For example, the discharge speed of the screw extruder is designed to be 5 to 1500 r / min to accommodate common water supply pipe 100 specifications and sizes, thus providing a wide range of applications.

[0032] In a specific implementation of this embodiment, the cross-section of the glue outlet 21 is designed to be circular or elliptical to improve the continuous uniformity of glue discharge, thereby ensuring consistent glue supply at all locations of the water supply pipe 100 and ensuring good consistency in the final plug sealing effect across the pipe diameter of the water supply pipe 100. Furthermore, the direction of the glue outlet 21 is tangent to the wall of the head end of the water supply pipe 100 to facilitate uniform distribution of glue at the head end of the water supply pipe 100.

[0033] In the specific implementation of this embodiment, the heating element 3 is an infrared heating lamp, and the heating temperature of the heating element 3 is 60~260℃ to meet the needs of water supply pipes 100 of different sizes or materials, so that the plugging device of this embodiment can seal the head ends of different water supply pipes 100.

[0034] Specifically, the distance between the heating element 3 and the head end of the water supply pipe 100 is 0.5 to 5 cm to meet the requirements of water supply pipes 100 of different sizes or materials. For example, a support member can be designed to support the heating element 3 and keep it 0.5 to 5 cm away from the head end of the water supply pipe 100.

[0035] In addition, according to the attached Figure 2 It can be seen from the display that the heating element 3 can cover a section of the diameter of the head end of the water supply pipe 100. In this way, a certain section of the head end pipe wall of the water supply pipe 100 can be heated to improve the efficiency of the plugging operation.

[0036] Take the DN630-1.0Mpa water supply pipe 100 as an example. When the cutting surface (head end) needs to be sealed, the attached Figure 2 In the display direction, the water supply pipe 100 starts to rotate counterclockwise with the assistance of an external force, and the temperature of the infrared heating tube is set to 205°C. The cut surface of the water supply pipe 100 heated and baked by the heating element 3 begins to melt; then, as the water supply pipe 100 rotates counterclockwise, the cut surface heated and melted by the heating element 3 reaches the glue outlet 21 of the glue supply hose 2, and the glue provided by the screw extruder is squeezed out from the glue outlet 21 and coated on the melted cut surface wall; then, as the water supply pipe 100 continues to rotate counterclockwise, As the water supply pipe 100 rotates, the molten cross-section coated with glue reaches the roller 1. Specifically, the groove width of the roller 1 is 15 mm. Under the pressure and coating of the roller 1 and its groove 11, the glue is tightly attached to the cross-section of the water supply pipe 100. In this way, as the water supply pipe 100 rotates, various cross-sections of the water supply pipe 100 can pass through the heating element 3, the glue supply hose 2 and the roller 1 in turn to complete the plug sealing at various cross-sections of the water supply pipe 100, thereby realizing a fast, efficient, safe and reliable plugging operation of the water supply pipe 100.

[0037] To the extent that the various embodiments are not contradictory, at least some of the technical solutions in the various embodiments may be recombined to form the substantive technical solution of the present invention. Of course, the various embodiments may also reference or include each other. Furthermore, it should be noted that adaptive adjustments and modifications made by those skilled in the art when recombining the technical means described in the various embodiments will also fall within the scope of protection of the present invention.

[0038] The above describes the technical principles of the present invention in conjunction with specific embodiments. However, it should be noted that the above description is only for the purpose of explaining the principles of the present invention and should not be construed in any way as a specific limitation on the scope of protection of the present invention. Based on the explanations herein, those skilled in the art can conceive of other specific embodiments of the present invention or equivalent replacements without inventive effort, and all such replacements fall within the scope of protection of the present invention.

Claims

1. A water supply pipe plugging device, characterized in that: include: A roller (1), the roller (1) being provided with a groove (11) adapted to the wall of the water supply pipe (100), the roller (1) being provided at a first position at the head end of the water supply pipe (100), and the roller (1) rolling at the first position following the rotation of the water supply pipe (100); A rubber supply hose (2), wherein a rubber outlet (21) is provided at the end of the rubber supply hose (2), and the rubber outlet (21) faces a second position at the head end of the water supply pipe (100); A heating element (3), the heating element (3) being used to heat a third position at the head end of the water supply pipe (100); Along the rotation direction of the water supply pipe (100), the third position, the second position, and the first position are set in sequence.

2. A water supply pipe plugging device according to claim 1, characterized in that: The roller (1) is made of metal or ceramic.

3. A water supply pipe plugging device according to claim 2, characterized in that: The depth of the groove (11) is 1 to 15 cm, and the width of the groove (11) is 0.5 to 100 cm.

4. A water supply pipe plugging device according to claim 1, characterized in that: The glue supply pipe (2) is connected to a screw extruder, and the screw extruder is filled with glue. The material of the glue is consistent with the material of the water supply pipe (100), or the purity and / or adhesion of the glue is higher than that of the water supply pipe (100).

5. A water supply pipe plugging device according to claim 4, characterized in that: The discharge speed of the screw extruder is 5 to 1500 r / min.

6. A water supply pipe plugging device according to claim 1 or 4, characterized in that: The cross section of the glue outlet (21) is circular or elliptical, and the direction of the glue outlet (21) is tangent to the head end wall of the water supply pipe (100).

7. The water supply pipe plugging device according to claim 1, characterized in that: The heating element (3) is an infrared heating lamp, and the heating temperature of the heating element (3) is 60 to 260°C.

8. The water supply pipe plugging device according to claim 7, characterized in that: The distance between the heating element (3) and the head end of the water supply pipe (100) is 0.5 to 5 cm.