Automatic ash removal device for boiler flue
By designing an automatic boiler flue cleaning device and utilizing the main compressor and dust pretreatment device, efficient cleaning and dust filtration are achieved, solving the problems of low cleaning efficiency and inconvenient dust treatment in the existing technology, and improving the boiler's working efficiency and production efficiency.
Patent Information
- Application Number
- CN202422812371.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The existing boiler flue dust cleaning device has low working efficiency, long cleaning time, and dust accumulation is difficult to clean, which affects the boiler efficiency.
An automatic boiler flue ash cleaning device is designed, which includes a flue cleaning box, a drive box, an ash cleaning bin, an adjustable telescopic interface, a main adsorption port, a dust pretreatment device and other components. Efficient ash cleaning is achieved through the main compressor and controllable air duct, and dust is filtered and reduced in combination with the dust pretreatment device.
It improves the boiler flue cleaning efficiency, reduces the cleaning difficulty for workers, saves dust processing time, and improves production efficiency.
Smart Images

Figure CN223360666U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue dust cleaning equipment, in particular to an automatic dust cleaning device for a boiler flue. Background Art
[0002] A boiler is an energy conversion device primarily used to convert the chemical or electrical energy in the input fuel into thermal energy, thereby generating steam, high-temperature water, or an organic heat carrier with specific parameters. The boiler is the pressurized component that holds water and steam, heating, vaporizing, and separating the water. The furnace is the site where fuel combustion or other heat release occurs, and includes the combustion equipment, combustion chamber, and heat-releasing flue. The boiler and furnace perform the heat transfer process, and the interface between heat release and heat absorption is called the heating surface.
[0003] When the boiler is working for a long time, a large amount of smoke and dust will accumulate in the boiler flue. If it is not cleaned for a long time, it may cause blockage inside the boiler flue, thereby affecting the actual working efficiency of the boiler. The boiler flue cleaning device currently used usually has the problem of low working efficiency, and the cleaning time is long. At the same time, the dust accumulates in the cleaning box, which is inconvenient for the staff to clean it later. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic dust cleaning device for a boiler flue to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A boiler flue automatic ash cleaning device comprises a flue cleaning box, a drive box is provided inside the flue cleaning box, a drive device for flue cleaning is provided inside the drive box, a movable baffle is provided on the outside of the drive box, an ash cleaning bin is provided above the drive box, a cleaning pipe is connected to the top of the ash cleaning bin, the cleaning pipe extends outward, and an adjustable telescopic interface is provided on the outside of the cleaning pipe, and a main adsorption port is provided on the outside of the adjustable telescopic interface.
[0007] As a further solution of the present invention: an ash storage bin is provided inside the ash cleaning bin, the upper position of the ash storage bin is connected to the cleaning pipe, and a cleaning net is provided between the ash storage bin and the cleaning pipe, a dust pretreatment device is provided inside the ash storage bin, a push-pull box is provided outside the dust pretreatment device, the push-pull box is provided inside the ash cleaning bin, and a handle is provided on the outside of the ash cleaning bin, a controllable air duct is provided below the ash storage bin, and a drive box is provided below the controllable air duct.
[0008] As a further solution of the present invention: a main compressor is provided inside the drive box, and the upper interface of the main compressor is connected to the controllable air duct, a secondary filter is provided at the lower interface of the main compressor, an air outlet is provided below the secondary filter, and the air outlet is provided on the outer wall of the drive box.
[0009] As a further solution of the present invention: the main adsorption port includes a support ring, a heat-resistant suction net, a suction hole and a pressure relief port, the support ring is arranged at the outermost position of the main adsorption port, the support ring is provided with a heat-resistant suction net inside, the heat-resistant suction net is provided with a plurality of evenly distributed suction holes, and the pressure relief port is provided on the outer side of the support ring.
[0010] As a further solution of the present invention: the dust pretreatment device includes a main air duct, a spiral filter ring, a controller and a micro compressor. The upper air duct of the main air duct is connected to the dust storage bin. The main air duct is equipped with a controller and a micro compressor. Multiple evenly distributed spiral filter rings are arranged on both sides of the main air duct, and a dust reduction filter net is arranged inside the spiral filter ring.
[0011] Compared with the existing technology, the beneficial effects of the present invention are: the device can perform high-efficiency cleaning operations on the inside of the boiler flue, and after the dust is sucked into the ash cleaning bin, the dust is subjected to secondary treatment, thereby effectively improving the boiler flue cleaning efficiency and further reducing the difficulty of dust cleaning for staff; at the same time, a dust pretreatment device is provided to filter and reduce dust inside, effectively saving the time consumed in the subsequent dust treatment process and increasing production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0013] Figure 2 It is a cross-sectional structural diagram of the utility model;
[0014] Figure 3 This is a component structure diagram of the main adsorption port of the utility model;
[0015] Figure 4 This is a component structure diagram of the dust pretreatment device of the utility model.
[0016] In the figure: 1. Flue cleaning box; 2. Drive box; 3. Movable baffle; 4. Ash cleaning bin; 5. Cleaning pipe; 6. Adjustable telescopic interface; 7. Main suction port; 8. Ash cleaning net; 9. Ash storage bin; 10. Dust pretreatment device; 11. Push-pull box; 12. Controllable air duct; 13. Main compressor; 14. Secondary filter; 15. Air outlet; 101. Support ring; 102. Heat-resistant suction net; 103. Suction hole; 104. Pressure relief port; 201. Main air duct; 202. Spiral filter ring; 203. Controller; 204. Micro compressor. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] Example 1
[0019] See also Figure 1-4 The present embodiment provides an automatic ash cleaning device for a boiler flue, comprising a flue cleaning box 1, a driving box 2 being provided inside the flue cleaning box 1, a driving device for flue cleaning being provided inside the driving box 2, a movable baffle 3 being provided on the outside of the driving box 2, a soot cleaning bin 4 being provided above the driving box 2, a cleaning pipe 5 being connected to the top of the soot cleaning bin 4, the cleaning pipe 5 extending outward, and an adjustable telescopic interface 6 being provided on the outside of the cleaning pipe 5, a main adsorption port 7 being provided on the outside of the adjustable telescopic interface 6.
[0020] Furthermore, an ash storage bin 9 is provided inside the ash cleaning bin 4. The upper portion of the ash storage bin 9 is connected to the cleaning pipe 5, and an ash cleaning net 8 is provided between the ash storage bin 9 and the cleaning pipe 5. A dust pre-processing device 10 is provided inside the ash storage bin 9. A push-pull box 11 is provided outside the dust pre-processing device 10. The push-pull box 11 is provided inside the ash cleaning bin 4 and has a handle on the outside of the ash cleaning bin 4. A controllable air duct 12 is provided below the ash storage bin 9, and a drive box 2 is provided below the controllable air duct 12. The ash cleaning net 8 can intercept large particles in the flue at the first level, preventing large particles from clogging the internal filter screen during the subsequent dust pre-processing process.
[0021] Furthermore, a main compressor 13 is provided inside the drive box 2, and the upper interface of the main compressor 13 is connected to the controllable air duct 12. A secondary filter 14 is provided at the lower interface of the main compressor 13, and an air outlet 15 is provided below the secondary filter 14. The air outlet 15 is provided on the outer wall of the drive box 2. The controllable air duct 12 can be opened or closed according to actual conditions. When the device is cleaning, the main compressor 13 starts, and the controllable air duct 12 connected above provides suction upward, driving the cleaning pipe 5 to clean the external flue. At the same time, a high-precision filter is provided on the controllable air duct 12 to prevent dust from entering the main compressor 13 and causing damage to the equipment.
[0022] Furthermore, the main suction port 7 includes a support ring 101, a heat-resistant suction net 102, suction holes 103, and a pressure relief port 104. The support ring 101 is positioned at the outermost position of the main suction port 7. The heat-resistant suction net 102 is installed inside the support ring 101, and the heat-resistant suction net 102 is provided with multiple evenly distributed suction holes 103. The pressure relief port 104 is located outside the support ring 101. The main suction port 7 is connected to the boiler flue port, thereby performing dust cleaning operations. The heat-resistant suction net 102 has stronger heat resistance than other protective nets, which can effectively increase the service life of the connection interface of the device during the dust cleaning process.
[0023] Furthermore, the dust pre-treatment device 10 includes a main air duct 201, a spiral filter ring 202, a controller 203 and a micro compressor 204. The upper air duct of the main air duct 201 is connected to the ash storage bin 9. The main air duct 201 is equipped with a controller 203 and a micro compressor 204. A plurality of evenly distributed spiral filter rings 202 are arranged on both sides of the main air duct 201, and a dust reduction filter is arranged inside the spiral filter ring 202. The controller 203 controls the micro compressor 204. When the micro compressor 204 is started, the dust in the ash storage bin 9 is sucked into the main air duct 201. The dust is then filtered by the spiral filter ring 202 arranged inside the main air duct 201. The spiral filter ring 202 is equipped with a filter element, which can pre-treat the dust in the flue, making it easier for subsequent staff to clean it.
[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0025] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler flue automatic ash cleaning device, characterized in that: The invention comprises a flue cleaning box (1), wherein a driving box (2) is provided inside the flue cleaning box (1), a driving device for flue cleaning is provided inside the driving box (2), a movable baffle (3) is provided outside the driving box (2), a soot cleaning bin (4) is provided above the driving box (2), a cleaning pipe (5) is connected to the soot cleaning bin (4), the cleaning pipe (5) extends outward, and an adjustable telescopic interface (6) is provided outside the cleaning pipe (5), and a main suction port (7) is provided outside the adjustable telescopic interface (6).
2. The automatic boiler flue dust cleaning device according to claim 1, characterized in that: An ash storage bin (9) is provided inside the ash cleaning bin (4), the upper portion of the ash storage bin (9) is connected to the cleaning pipe (5), and an ash cleaning net (8) is provided between the ash storage bin (9) and the cleaning pipe (5). A dust pre-treatment device (10) is provided inside the ash storage bin (9), and a push-pull box (11) is provided outside the dust pre-treatment device (10). The push-pull box (11) is provided inside the ash cleaning bin (4), and a handle is provided outside the ash cleaning bin (4). A controllable air duct (12) is provided below the ash storage bin (9), and a drive box (2) is provided below the controllable air duct (12).
3. The automatic boiler flue dust cleaning device according to claim 1, characterized in that: A main compressor (13) is provided inside the drive box (2), and an upper interface of the main compressor (13) is connected to a controllable air duct (12). A secondary filter (14) is provided at a lower interface of the main compressor (13), and an air outlet (15) is provided below the secondary filter (14). The air outlet (15) is provided on the outer wall of the drive box (2).
4. The automatic boiler flue dust cleaning device according to claim 1, characterized in that: The main adsorption port (7) comprises a support ring (101), a heat-resistant air suction net (102), an air suction hole (103) and a pressure relief port (104); the support ring (101) is arranged at the outermost position of the main adsorption port (7); the support ring (101) is provided with a heat-resistant air suction net (102) inside; the heat-resistant air suction net (102) is provided with a plurality of evenly distributed air suction holes (103); and the pressure relief port (104) is provided at the outer position of the support ring (101).
5. The automatic boiler flue dust cleaning device according to claim 2, characterized in that: The dust pre-treatment device (10) comprises a main air duct (201), a spiral filter ring (202), a controller (203) and a micro compressor (204); the upper air duct of the main air duct (201) is connected to the dust storage bin (9); the controller (203) and the micro compressor (204) are arranged in the main air duct (201); a plurality of evenly distributed spiral filter rings (202) are arranged on both sides of the main air duct (201), and a dust reduction filter is arranged inside the spiral filter ring (202).