Mining wireless coal piling sensor with dustproof function
By adopting the sealing seat and positioning seat structure in the mine-used wireless coal pile sensor, the problem of dust infiltration at the cable joint is solved, the circuit stability and reliable signal transmission are achieved, and the service life of the equipment and the stability of the production system are improved.
Patent Information
- Application Number
- CN202422929382.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing coal pile sensor has dust infiltration into the cable joint, which causes the internal circuit characteristics of the sensor to change, the signal to be unstable, and affects the communication of the control system.
A wireless coal pile sensor with dustproof function for mining is designed. A sealing seat and a positioning seat are installed between the terminal block and the cable. The sealing seat and the limiting seat made of rubber material are used to prevent dust from entering, ensuring the stability of the electrical characteristics of the circuit components and the connecting lines.
It effectively prevents dust from entering the sensor, maintains circuit stability, ensures the reliability of signal transmission and the correct response of the control system, and improves the service life of the equipment and the stability of the production system.
Smart Images

Figure CN223361526U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ..., and in particular to a wireless coal pile sensor for mining with a dustproof function. Background Art
[0002] The coal pile sensor is a signal acquisition unit for coal pile protection on belt conveyors. When the coal pile sensor is normal, the coal pile output terminal of the coal level sensor outputs a high level. When the coal level increases and the sensor deflects a certain angle, the universal contact inside it is connected, the coal pile output is low, and the full coal indicator light turns on. After a short delay, the host execution relay is released to realize coal pile protection and send out a voice alarm signal at the same time.
[0003] Existing coal pile sensors are all installed on conveyors. When the coal pile sensors are in working condition, a lot of dust will penetrate into the joints of the cables. After long-term accumulation, it is very easy for dust to penetrate into the interior of the sensor and adhere to the circuit elements and connecting lines inside the sensor, changing the electrical characteristics of the circuit, such as increasing resistance and reducing insulation performance. It will interfere with the signal transmission inside the sensor, making the output signal unstable or erroneous, affecting communication with the control system, and causing the control system to be unable to correctly receive the coal pile signal and take corresponding control measures. Utility Model Content
[0004] The purpose of the present utility model is to provide a wireless coal pile sensor for mining with a dustproof function, so as to solve the defect mentioned in the above background technology that a lot of dust will penetrate into the joints of the cable, and it is very easy to penetrate into the interior of the sensor after long-term accumulation, adhere to the circuit elements and connecting lines inside the sensor, and change the electrical characteristics of the circuit.
[0005] In order to achieve the above-mentioned purpose, a wireless coal pile sensor for mining with a dust-proof function is provided, comprising a coal pile sensor body, a terminal block is fixedly installed on the top side wall of the coal pile sensor body, and a cable is inserted into the interior of the terminal block, and a dust-proof component is sheathed on the outside of the cable, and the dust-proof component is fixed to the interior of the terminal block; the dust-proof component includes a sealing seat sheathed on two groups of cables, and a positioning seat is fixedly installed on the circumferential outer wall of the sealing seat, and a card-mounting groove is provided on the left side of the sealing seat, and the card-mounting groove is opened on the end surface of the terminal block.
[0006] Preferably, the axial cross-sections of the sealing seat and the positioning seat are concentric circle structures, and three groups of positioning blocks are evenly installed on the circumferential outer wall of the positioning seat, and the distances between two adjacent groups of positioning blocks are consistent.
[0007] Preferably, three groups of positioning grooves are evenly formed on the circumferential side wall surface of the snap-fitting slot, and the positioning grooves are adapted to the size of the positioning blocks, and the three groups of positioning blocks are respectively snap-fitted inside the three groups of positioning grooves.
[0008] Preferably, the three groups of positioning blocks are provided with through holes, and the bottoms of the three groups of positioning slots are provided with screw holes. At the same time, the screw holes are adapted to the size of the fixing bolts, and the fixing bolts are screwed through the through holes on the positioning blocks and fixed inside the screw holes.
[0009] Preferably, the positioning seat is adapted to the size of the snap-fitting slot, and the depth of the snap-fitting slot is equal to the thickness of the positioning seat, while the positioning seat is snap-fitted and fixed inside the snap-fitting slot.
[0010] Preferably, a narrow seat is provided at the end of the sealing seat, and the cross-section of the narrow seat is an isosceles trapezoidal setting. At the same time, the sealing seat is clamped in the cable insertion channel opened inside the wiring seat through the narrow seat. The sealing seat is a cylindrical structure made of rubber material.
[0011] Preferably, a first limit seat is installed on the right side of the sealing seat, and a second limit seat is installed on the left side of the sealing seat. At the same time, the second limit seat and the first limit seat are both made of rubber material and are arranged in an "8" shape. At the same time, two groups of through holes with diameters smaller than the cable diameter are opened inside the second limit seat and the first limit seat.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. The sealing seat in this utility model is installed in the cable insertion channel opened inside the terminal block through a narrow seat clamp. It can fill the space between the terminal block and the cable to isolate dust, preventing dust from entering the interior of the coal pile sensor body. At the same time, it prevents dust from adhering to the circuit components and connecting lines of the coal pile sensor body, maintaining the stability of the electrical characteristics of the internal circuit of the sensor and extending the service life of the device.
[0014] 2. The utility model completes the fixed installation of the sealing seat on the terminal block by clamping the positioning seat inside the clamping slot, and at the same time, the three groups of positioning blocks are respectively clamped inside the three groups of positioning slots, and the fixing bolts are passed through the through-holes on the positioning blocks and screwed to the inside of the screw holes opened on the positioning slots, thereby completing the fixed installation of the sealing seat on the wiring seat. At the same time, the setting of the first limit seat and the second limit seat can limit the position of the cable inserted into the sealing seat, thereby ensuring the stability of the cable and the sealing seat after fixed installation, and the cable and the sealing seat will not loosen. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a bottom view of the structure of the utility model;
[0017] Figure 3 It is a top view of the structure of the utility model;
[0018] Figure 4 It is the rear view of the structure of the utility model.
[0019] Numbers in the figure: 1. Coal pile sensor body; 2. Terminal block; 3. Cable; 4. Dustproof component; 41. Sealing seat; 411. Narrow seat; 42. Positioning seat; 43. Positioning block; 44. Fixing bolt; 45. First limit seat; 451. Second limit seat; 46. Card-mounted slot; 47. Positioning slot. DETAILED DESCRIPTION
[0020] See also Figure 1-4 The utility model provides a wireless coal pile sensor for mining with a dust-proof function, comprising a coal pile sensor body 1, a terminal block 2 fixedly mounted on the top side wall of the coal pile sensor body 1, and a cable 3 inserted into the interior of the terminal block 2, and a dust-proof component 4 is sleeved on the outer side of the cable 3, and the dust-proof component 4 is fixed to the interior of the terminal block 2; the dust-proof component 4 comprises a sealing seat 41 sleeved on two groups of cables 3, and a positioning seat 42 is fixedly mounted on the circumferential outer wall of the sealing seat 41, and a clamping groove 46 is provided on the left side of the sealing seat 41, and the clamping groove 46 is opened on the end surface of the terminal block 2.
[0021] As can be seen from the above, during use, since there is a large amount of particulate dust in the working environment of the coal pile sensor body 1, in order to prevent a large amount of particulate dust from entering the interior of the coal pile sensor body 1 through the space between the terminal block 2 and the cable 3, the cable 3 is plugged into the interior of the sealing seat 41 and fixed by the first limit seat 45 and the second limit seat 451. A narrow seat 411 is provided at the end of the sealing seat 41. The cross-section of the narrow seat 411 is an isosceles trapezoidal setting. The sealing seat 41 is clamped in the cable insertion channel opened inside the terminal block 2 through the narrow seat 411, which can fill the space between the terminal block 2 and the cable 3 to prevent dust from entering the interior of the coal pile sensor body 1, and at the same time prevent dust from adhering to the circuit elements and connecting lines of the coal pile sensor body 1, maintain the stability of the electrical characteristics of the internal circuit of the sensor, ensure the reliability of signal transmission, make the output signal stable and accurate, ensure good communication with the control system, ensure that the control system can receive the coal pile signal in time and take correct control measures, improve the overall stability and reliability of the production system, and improve the service life of the equipment;
[0022] As a preferred embodiment, the axial cross-sections of the sealing seat 41 and the positioning seat 42 are concentric circle structures, and three groups of positioning blocks 43 are evenly installed on the circumferential outer wall of the positioning seat 42, and the distance between two adjacent groups of positioning blocks 43 is consistent.
[0023] As a preferred embodiment, three groups of positioning grooves 47 are evenly opened on the circumferential side wall surface of the snap-fitting slot 46 , and the positioning grooves 47 are adapted to the size of the positioning blocks 43 . At the same time, the three groups of positioning blocks 43 are respectively snap-fitted inside the three groups of positioning grooves 47 .
[0024] As a preferred embodiment, three groups of positioning blocks 43 are provided with through holes, and three groups of positioning grooves 47 are provided with screw holes at the bottom. At the same time, the screw holes are adapted to the size of the fixing bolts 44, and the fixing bolts 44 pass through the through holes on the positioning blocks 43 and are screwed and fixed inside the screw holes.
[0025] As a preferred embodiment, the positioning seat 42 is adapted to the size of the snap-fitting slot 46 , and the depth of the snap-fitting slot 46 is equal to the thickness of the positioning seat 42 . Meanwhile, the positioning seat 42 is snap-fitted and fixed inside the snap-fitting slot 46 .
[0026] As a preferred embodiment, a narrow seat 411 is provided at the end of the sealing seat 41, and the cross-section of the narrow seat 411 is an isosceles trapezoidal setting. At the same time, the sealing seat 41 is clamped in the cable insertion channel opened inside the wiring seat 2 through the narrow seat 411. The sealing seat 41 is a cylindrical structure made of rubber material.
[0027] As can be seen from the above, when in use, a positioning seat 42 is fixedly provided on the outer side of the sealing seat 41, and the positioning seat 42 is clamped in the inside of the clamping slot 46. At the same time, the three groups of positioning blocks 43 are respectively clamped in the inside of the three groups of positioning slots 47, and are fixed to the inside of the screw holes opened on the positioning slots 47 through the fixing bolts 44 passing through the through-holes on the positioning blocks 43, thereby completing the fixed installation of the sealing seat 41 on the wiring seat 2. At the same time, the setting of the first limit seat 45 and the second limit seat 451 can limit the position of the cable 3 inserted into the inside of the sealing seat 41, thereby ensuring the stability of the cable 3 and the sealing seat 41 after fixed installation, and the cable 3 and the sealing seat 41 will not loosen.
[0028] As a preferred embodiment, a first limit seat 45 is installed on the right side of the sealing seat 41, and a second limit seat 451 is installed on the left side of the sealing seat 41. At the same time, the second limit seat 451 and the first limit seat 45 are both made of rubber material and are arranged in an "8" shape. At the same time, two groups of through holes with diameters smaller than the diameter of the cable 3 are opened inside the second limit seat 451 and the first limit seat 45.
[0029] Working principle: When the operator is in use, there is a large amount of particulate dust in the working environment of the coal pile sensor body 1. In order to prevent a large amount of particulate dust from entering the interior of the coal pile sensor body 1 through the space between the terminal block 2 and the cable 3, the cable 3 is plugged into the interior of the sealing seat 41 and fixed by the first limit seat 45 and the second limit seat 451. A narrow seat 411 is provided at the end of the sealing seat 41. The cross-section of the narrow seat 411 is an isosceles trapezoid. The sealing seat 41 is clamped in the cable insertion channel opened inside the terminal block 2 through the narrow seat 411, which can fill the space between the terminal block 2 and the cable 3 to prevent dust from entering the interior of the coal pile sensor body 1 and preventing dust from adhering to the circuit elements and connecting lines of the coal pile sensor body 1, thereby maintaining the electrical characteristics of the internal circuit of the sensor stable and ensuring the reliability of signal transmission. The output signal is stable and accurate, ensuring good communication with the control system, ensuring that the control system can receive the coal pile signal in time and take correct control measures, improving the overall stability and reliability of the production system, and improving the service life of the equipment; a positioning seat 42 is fixedly set on the outside of the sealing seat 41, and the positioning seat 42 is clamped in the inside of the clamping slot 46. At the same time, the three groups of positioning blocks 43 are respectively clamped in the inside of the three groups of positioning grooves 47, and are fixed to the inside of the screw holes opened on the positioning grooves 47 through the fixing bolts 44 passing through the through holes on the positioning blocks 43, completing the fixed installation of the sealing seat 41 on the terminal block 2. At the same time, the setting of the first limit seat 45 and the second limit seat 451 can limit the position of the cable 3 inserted into the inside of the sealing seat 41, ensuring the stability between the cable 3 and the sealing seat 41 after fixed installation, and the cable 3 and the sealing seat 41 will not loosen.
[0030] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A wireless coal pile sensor for mining with dustproof function, comprising a coal pile sensor body (1), characterized in that: A wiring seat (2) is fixedly mounted on the top side wall of the coal pile sensor body (1), and a cable (3) is inserted into the wiring seat (2). A dustproof component (4) is sleeved on the outer side of the cable (3), and the dustproof component (4) is fixedly mounted inside the wiring seat (2); the dustproof component (4) includes a sealing seat (41) sleeved on the two groups of cables (3), and a positioning seat (42) is fixedly mounted on the circumferential outer wall of the sealing seat (41). A clamping slot (46) is provided on the left side of the sealing seat (41), and the clamping slot (46) is opened on the end surface of the wiring seat (2).
2. The wireless coal pile sensor with dust-proof function for mining according to claim 1, characterized in that: The axial sections of the sealing seat (41) and the positioning seat (42) are concentric circle structures, and three groups of positioning blocks (43) are evenly installed on the circumferential outer wall of the positioning seat (42), and the distance between two adjacent groups of positioning blocks (43) is consistent.
3. The wireless coal pile sensor with dust-proof function for mining according to claim 1, characterized in that: Three groups of positioning grooves (47) are evenly formed on the circumferential side wall surface of the clamping slot (46), and the positioning grooves (47) are adapted to the size of the positioning blocks (43). At the same time, the three groups of positioning blocks (43) are respectively clamped inside the three groups of positioning grooves (47).
4. The wireless coal pile sensor with dust-proof function for mining according to claim 3, characterized in that: The three groups of positioning blocks (43) are provided with through holes, and the bottoms of the three groups of positioning grooves (47) are provided with screw holes. The screw holes are adapted to the sizes of the fixing bolts (44), and the fixing bolts (44) pass through the through holes on the positioning blocks (43) and are screwed and fixed inside the screw holes.
5. The wireless coal pile sensor with dust-proof function for mining according to claim 1, characterized in that: The positioning seat (42) is adapted to the size of the snap-fitting slot (46), and the depth of the snap-fitting slot (46) is equal to the thickness of the positioning seat (42). At the same time, the positioning seat (42) is snap-fitted and fixed inside the snap-fitting slot (46).
6. The wireless coal pile sensor with dust-proof function for mining according to claim 1, characterized in that: The end of the sealing seat (41) is provided with a narrow seat (411), and the cross-section of the narrow seat (411) is an isosceles trapezoidal setting. At the same time, the sealing seat (41) is clamped in the cable insertion channel opened inside the wiring seat (2) through the narrow seat (411). The sealing seat (41) is a cylindrical structure made of rubber material.
7. The wireless coal pile sensor with dust-proof function for mining according to claim 1, characterized in that: A first limiting seat (45) is installed on the right side of the sealing seat (41), and a second limiting seat (451) is installed on the left side of the sealing seat (41). The second limiting seat (451) and the first limiting seat (45) are both made of rubber material and are arranged in an "8" shape. The second limiting seat (451) and the first limiting seat (45) are both provided with two groups of through holes with diameters smaller than the diameter of the cable (3).