Air window washer air tightness detection device
The windshield washer is quickly fixed by explosion-proof enclosures and suction cup fixing mechanisms, combined with ultrasonic testing, which solves the problems of slow detection speed and reliance on pressure gauge sensitivity in the existing technology, and realizes fast and safe air tightness testing.
Patent Information
- Application Number
- CN202422705916.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing windshield washer air tightness detection devices have slow detection speeds and rely on the sensitivity of pressure gauges, resulting in unstable detection processes.
It adopts explosion-proof enclosure, suction cup fixing mechanism, ultrasonic detection mechanism, combined with ultrasonic sensor and amplifier to achieve rapid fixation and air tightness detection.
It improves the detection speed, enhances safety, reduces the dependence on the sensitivity of the pressure gauge, and ensures the normal progress of the air tightness inspection.
Smart Images

Figure CN223361693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air tightness detection equipment, in particular to an air tightness detection device for a windshield washer. Background Art
[0002] The windshield washer air tightness test device is a device used to test the air tightness or sealing of the automobile windshield washer under pressure. The main function of this device is to ensure that the windshield washer does not leak during use and maintains its normal working condition, thereby ensuring the safety of automobile driving.
[0003] Most existing windshield washer air tightness detection devices increase the pressure in the windshield washer and then determine the air tightness of the windshield washer based on the value of the pressure gauge. If the windshield washer only has a slight leak, it is necessary to observe the changes in the pressure gauge for a long time to determine whether the air tightness of the windshield washer is damaged. This detection method not only has a slow detection process, but also has high requirements on the sensitivity of the pressure gauge. If the sensitivity of the pressure gauge deteriorates, the detection work cannot be carried out normally. Therefore, it is necessary to develop a windshield washer air tightness detection device with fast detection speed and independent of the sensitivity of the pressure gauge. Utility Model Content
[0004] The purpose of the utility model is to provide an air tightness detection device for a windshield washer, which solves the problems of slow detection speed and reliance on the sensitivity of a pressure gauge in traditional air tightness detection devices.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] The utility model provides an air tightness detection device for a windshield washer, comprising a base plate, wherein the base plate is surrounded by explosion-proof enclosures; a fixing mechanism, wherein the fixing mechanism is arranged on the upper part of the base plate and comprises a plurality of suction cups; a pressurizing mechanism, wherein the pressurizing mechanism comprises a second air pump and a pressure gauge movably arranged above the base plate; and an ultrasonic detection mechanism, wherein the ultrasonic detection mechanism comprises an ultrasonic sensor, and the ultrasonic sensor is arranged on the inner side of the explosion-proof enclosure.
[0007] Preferably, the upper portion of the explosion-proof enclosure is bent inward.
[0008] Preferably, the fixing mechanism further includes a first air pump and a support plate. The output end of the first air pump is provided with an air suction pipe, and the air suction pipe passes through the support plate and is connected to a plurality of suction cups.
[0009] Preferably, the number of the suction cups is not less than three and they are vertically distributed above the bottom plate.
[0010] Preferably, the boosting mechanism also includes a top plate, the second air pump is arranged below the top plate, the output end of the second air pump is provided with an air outlet pipe, the end of the air outlet pipe away from the second air pump is provided with a connecting valve, the connecting valve is arranged at the lower part of the top plate, and the pressure gauge is arranged on the air outlet pipe.
[0011] Preferably, a pair of cylinders are provided at the lower portion of the top plate, and the bottoms of the cylinders are fixedly connected to the bottom plate.
[0012] Preferably, the top plate is in a cross shape.
[0013] Preferably, a rubber pad is provided on the upper portion of the bottom plate corresponding to the suction cup.
[0014] Preferably, an ultrasonic amplifier electrically connected to the ultrasonic sensor is provided on the inner side of the explosion-proof enclosure.
[0015] Preferably, a support rod is provided on the upper portion of the base plate, a laser lamp is provided on the upper portion of the support rod, and the boosting mechanism is provided between the fixing mechanism and the laser lamp.
[0016] Technical effects of this utility model:
[0017] Compared with the prior art, the windshield washer air tightness detection device involved in the utility model effectively prevents the explosion of poor quality windshield washers during pressurization by setting up explosion-proof enclosures, thereby greatly enhancing the protection of staff; the windshield washer is fixed by setting up a first air pump and a suction cup, thereby achieving rapid fixation of the windshield washer, and the suction cup fixation can be flexibly applied to windshield washers of various shapes, thereby increasing the scope of application of the device; the windshield washer is detected by setting up an ultrasonic sensor and an ultrasonic amplifier, thereby greatly improving the speed of windshield washer air tightness detection, and the ultrasonic sensor does not need to rely on the sensitivity of the pressure gauge to complete the air tightness detection of the windshield washer, thereby effectively ensuring the normal progress of the air tightness inspection work. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 It is a longitudinal sectional view of the present utility model.
[0020] in:
[0021] 1. Bottom plate; 2. Explosion-proof enclosure; 3. First air pump; 4. Suction pipe; 5. Support plate; 6. Suction cup; 7. Rubber pad; 8. Cylinder; 9. Top plate; 10. Second air pump; 11. Exhaust pipe; 12. Pressure gauge; 13. Ultrasonic amplifier; 14. Ultrasonic sensor; 15. Laser light; 16. Support rod; 17. Connecting valve. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention specification.
[0023] Example:
[0024] like Figure 1 、 2As shown, a windshield washer air tightness detection device described in this embodiment includes a base plate 1, and an explosion-proof enclosure 2 is provided around the side of the base plate 1. The upper part of the explosion-proof enclosure 2 is bent inward. By providing the explosion-proof enclosure 2, the windshield washer of poor quality is effectively prevented from exploding during pressurization, which greatly enhances the protection of the staff; a fixing mechanism, which is provided on the upper part of the base plate 1 and includes three suction cups 6 vertically distributed above the base plate 1. The fixing mechanism also includes a first air pump 3 and a support plate 5. The output end of the first air pump 3 is provided with an air intake pipe 4, which passes through the support plate 5 and is connected to the three suction cups 6 to fix the windshield washer. , the windshield washer is fitted with the suction cup 6, and then the first air pump 3 is started, a negative pressure is generated in the suction cup 6, and under the action of atmospheric pressure, the windshield washer is tightly fitted with the suction cup 6 to complete the fixation of the windshield washer. By arranging the first air pump 3 and the suction cup 6 to fix the windshield washer, the windshield washer is quickly fixed, and the suction cup 6 fixation can be flexibly applied to windshield washers of various shapes, thereby increasing the scope of application of the device; a boosting mechanism, the boosting mechanism includes a second air pump 10 and a pressure gauge 12 movably arranged above the bottom plate 1, the boosting mechanism also includes a top plate 9, the top plate 9 is in the shape of a cross, the second air pump 10 is arranged below the top plate 9, the An outlet pipe 11 is provided at the output end of the second air pump 10, and a connecting valve 17 is provided at one end of the outlet pipe 11 away from the second air pump 10. The connecting valve 17 is arranged at the lower part of the top plate 9 for docking with the interface of the windshield washer. The pressure gauge 12 is arranged on the outlet pipe 11, and a pair of cylinders 8 are provided at the lower part of the top plate 9. The bottom of the cylinder 8 is fixedly connected to the bottom plate 1; an ultrasonic detection mechanism, the ultrasonic detection mechanism includes an ultrasonic sensor 14, the ultrasonic sensor 14 is arranged on the inner side of the explosion-proof enclosure 2, and the inner side of the explosion-proof enclosure 2 is also provided with an ultrasonic amplifier 13 electrically connected to the ultrasonic sensor 14. When there is a gas leak inside the windshield washer When the high-pressure gas is ejected into the low-pressure area through the tiny leakage hole, a high-frequency sound wave will be generated. This sound wave is usually in the ultrasonic frequency band. The ultrasonic sensor 14 can detect and capture this high-frequency sound wave. Under the amplification of the ultrasonic amplifier 13, the device detects that the windshield washer is not airtight, thereby realizing a rapid detection of the airtightness of the windshield washer. By arranging the ultrasonic sensor 14 and the ultrasonic amplifier 13 to detect the windshield washer, the speed of the windshield washer airtightness detection is greatly improved. Moreover, the ultrasonic sensor 14 does not need to rely on the sensitivity of the pressure gauge 12 to complete the airtightness detection of the windshield washer, effectively ensuring the normal progress of the airtightness inspection work.
[0025] A rubber pad 7 is provided on the upper part of the base plate 1 corresponding to the suction cup 6. The rubber pad 7 is used to protect the lower part of the windshield washer. A support rod 16 is provided on the upper part of the base plate 1. A laser lamp 15 is provided on the upper part of the support rod 16. The laser lamp 15 is used to position the windshield washer to facilitate accurate docking of the connecting valve 17 with the windshield washer interface. The boosting mechanism is arranged between the fixing mechanism and the laser lamp 15.
[0026] How it works
[0027] When performing the windshield washer air tightness test, the windshield washer is placed inside the explosion-proof enclosure 2 and fits it with the suction cup 6. Then, after turning on the laser light 15, the position of the windshield washer is manually calibrated. The first air pump 3 is started to generate negative pressure in the suction cup 6. Under the action of atmospheric pressure, the windshield washer is tightly fitted with the suction cup 6 to complete the fixation of the windshield washer. Then, the cylinder 8 is controlled to contract, the connecting valve 17 moves downward, and docks with the interface of the windshield washer. The second air pump 10 is started to pressurize the windshield washer. First, observe whether the pressure gauge 12 has a significant drop. If it has dropped significantly, it can be quickly determined that the air tightness of the windshield washer is damaged. If there is no significant drop, the ultrasonic sensor 14 and the ultrasonic amplifier 13 are started to detect whether the windshield washer emits an ultrasonic signal to complete the rapid test of the air tightness of the windshield washer.
[0028] Utilizing the technical solution described in the present invention, or those skilled in the art designing similar technical solutions inspired by the technical solution of the present invention to achieve the above-mentioned technical effects, all fall within the scope of protection of the present invention.
Claims
1. A windshield washer air tightness detection device, characterized in that: include: A bottom plate, wherein the bottom plate is provided with explosion-proof enclosures around its sides; A fixing mechanism, which is arranged on the upper part of the bottom plate and includes a plurality of suction cups; A pressurizing mechanism, the pressurizing mechanism comprising a second air pump and a pressure gauge movably disposed above the bottom plate; An ultrasonic detection mechanism includes an ultrasonic sensor, and the ultrasonic sensor is arranged on the inner side of the explosion-proof enclosure.
2. The windshield washer air tightness detection device according to claim 1, characterized in that: The upper portion of the explosion-proof enclosure is bent inward.
3. The windshield washer air tightness detection device according to claim 1, characterized in that: The fixing mechanism further includes a first air pump and a support plate. The output end of the first air pump is provided with an air suction pipe, which passes through the support plate and is connected to a plurality of suction cups.
4. The windshield washer air tightness detection device according to claim 3, characterized in that: The number of the suction cups is no less than three and they are vertically distributed above the bottom plate.
5. The windshield washer air tightness detection device according to claim 1, characterized in that: The boosting mechanism also includes a top plate, the second air pump is arranged below the top plate, the output end of the second air pump is provided with an air outlet pipe, the end of the air outlet pipe away from the second air pump is provided with a connecting valve, the connecting valve is arranged at the lower part of the top plate, and the pressure gauge is arranged on the air outlet pipe.
6. The windshield washer air tightness detection device according to claim 5, characterized in that: A pair of cylinders are provided at the lower part of the top plate, and the bottoms of the cylinders are fixedly connected to the bottom plate.
7. The windshield washer air tightness detection device according to claim 6, characterized in that: The top plate is in a cross shape.
8. The windshield washer air tightness detection device according to claim 1, characterized in that: A rubber pad is provided on the upper part of the bottom plate corresponding to the suction cup.
9. The windshield washer air tightness detection device according to claim 1, characterized in that: An ultrasonic amplifier electrically connected to the ultrasonic sensor is provided on the inner side of the explosion-proof enclosure.
10. The windshield washer air tightness detection device according to claim 1, characterized in that: A support rod is provided on the upper part of the bottom plate, a laser lamp is provided on the upper part of the support rod, and the boosting mechanism is arranged between the fixing mechanism and the laser lamp.