Special-shaped part clamping table of magnetic particle flaw detector

Through the combination of the supporting structure, the sliding structure and the clamping structure, the problem of limited detection area of ​​the existing magnetic particle flaw detector when fixing special-shaped workpieces is solved, and all-round detection of special-shaped workpieces is achieved.

CN223362096UActive Publication Date: 2025-09-19TIANJIN SHENGYU AUTOMOBILE PARTS CO LTD
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Patent Information

Application Number
CN202422283091.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-09-19
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

When the existing magnetic particle inspection machine fixes a special-shaped workpiece, the detection area within the coverage range of the suction cup is large, which affects the detection effect.

Method used

The support structure, sliding structure and clamping structure are adopted to fix the workpiece through the support structure and sliding structure, and the clamping structure is used for rotation detection to avoid the influence of the suction cup coverage area on the detection.

Benefits of technology

It realizes the all-round detection of special-shaped workpieces and improves the detection effect of magnetic particle flaw detectors.

✦ Generated by Eureka AI based on patent content.

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Abstract

A special-shaped part clamping table of a magnetic particle flaw detector is composed of a supporting structure, a sliding structure and a clamping structure, a sliding supporting rod A is installed in a sliding rail A, a sliding supporting rod B is installed in a sliding rail B, and a connecting cross rod is installed above the position between the sliding supporting rod A and the sliding supporting rod B. When the special-shaped part clamping table is used, an object to be detected is placed between fixed dampers, and the sliding supporting rods are moved; the sliding rail slides in the square sleeve, the limiting shaft limits the position of the sliding rail, the sliding rail is fixed through the positioning bolt, the sliding cross rod slides in the sleeve, the limiting bolt fixes the sliding cross rod, at the moment, fixing of the to-be-detected object, rotating of the handle and rotating of the to-be-detected object are completed, and comprehensive detection can be carried out. The fixed damping limiting position in the device is the side surface of the to-be-detected workpiece, and the detection effect of the magnetic particle flaw detector on the surface of the to-be-detected workpiece is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping special-shaped parts of a magnetic particle flaw detector, in particular to a clamping platform for special-shaped parts of a magnetic particle flaw detector. Background Art

[0002] Magnetic particle detectors are suitable for wet magnetic particle inspection of surface and near-surface cracks and minor defects caused by casting, quenching, machining, fatigue, and other factors on various small and medium-sized parts, such as crankshafts, camshafts, and spline shafts. They are the preferred model for single-piece inspection, small-batch sampling, and large-scale inspection. Magnetic particle detectors, also known as portable flaw detectors, use thyristors as contactless switches, resulting in low noise, long life, simple operation, wide adaptability, and stable operation. Magnetic particle detectors are categorized by magnetization method as electromagnetic yoke flaw detectors and rotating magnetic field flaw detectors, and by current as AC, DC, and AC / DC dual-use models. The DC power supply is a rechargeable battery, making it suitable for field operation without a power source and for use on vessels, bridges, and pipelines where high voltage cannot enter. A single charge provides over six hours of continuous operation. The AC power supply is directly input from a ~220V power source, requiring no additional equipment. Its ease of operation, simplicity, light weight, and portability have made these instruments widely used. The Chinese utility model patent with patent number CN216504681U is a special-shaped part clamping table for a magnetic particle flaw detector. By manually rotating the first handle, the rotation of the rotating rod is driven. The thread on the outer side of the rotating rod cooperates with the thread of the threaded hole on the first bracket, so that the rotating rod moves to the left under the action of the bolt when it rotates, thereby realizing the abutment between the rotating rod and the support tube, and then driving the support tube to slide to the left on the limit tube. The movement of the support tube drives the first suction cup to abut the special-shaped workpiece, so that the first suction cup and the second suction cup clamp the special-shaped workpiece to the left and right, thereby realizing the fixation of the special-shaped workpiece on the clamping workpiece, making it easier for the flaw detection equipment to perform all-round flaw detection on the special-shaped parts.

[0003] The above devices still have certain problems in use. When fixing objects, the above devices need to use suction cups to abut against special-shaped workpieces. Multiple suction cups are adsorbed on the workpiece, covering a large area of ​​the workpiece. The area of ​​the workpiece covered by the suction cups cannot be detected. At this time, the area that can be detected by the magnetic particle detector is greatly reduced, affecting the detection effect of the magnetic particle detector. Utility Model Content

[0004] In response to the above technical problems, the utility model provides a special-shaped parts clamping platform for a magnetic particle flaw detector, which is characterized by being composed of a support structure, a sliding structure, and a clamping structure. The sliding structure is installed above the support structure, and the clamping structure is installed above the support structure.

[0005] The support structure consists of a base, a slide rail A, a slide rail B, a fixed support rod A, and a fixed support rod B. The slide rail A is opened on the top of the base, and the slide rail B is opened on the side of the slide rail A. The fixed support rod A is installed on the top of the base, and the fixed support rod B is installed on the side of the fixed support rod A.

[0006] The sliding structure consists of a sliding support rod A, a sliding support rod B, a sliding track, a square sleeve, a limiting shaft, a positioning bolt, and a connecting cross bar. The sliding support rod A is installed inside the sliding rail A, and the sliding support rod B is installed inside the sliding rail B. A connecting cross bar is installed above the sliding support rod A and the sliding support rod B. The sliding track is installed on one side of the top of the sliding support rod A. The square sleeve is set on the outside of the sliding track. One end of the square sleeve is installed on the side of the fixed support rod A. A hole is opened at one end of the square sleeve to pass through the limiting shaft. The limiting shaft passes through the square sleeve and the sliding track. Positioning bolts are installed at both ends of the limiting shaft.

[0007] The clamping structure comprises a convex shaft A, a convex shaft B, a sleeve shaft A, a sleeve shaft B, a connecting rod A, a connecting rod B, a sliding cross bar, a slide groove, a sleeve, a limit bolt, a handle, a fixed damper A, and a fixed damper B. The convex shaft A is installed on the side of the sliding support rod B, the sleeve shaft A is sleeved on the outside of the convex shaft A, the fixed damper A is installed on the top of the sleeve shaft A, the connecting rod A is installed on the side of the sleeve shaft A, the sliding cross bar is installed on the side of the sliding cross bar, the convex shaft B is installed on the side of the fixed support rod B, the sleeve shaft B is sleeved on the outside of the convex shaft B, the fixed damper B is installed on the top of the sleeve shaft B, the connecting rod B is installed on the outside of the sleeve shaft B, the sleeve is installed on the side of the connecting rod B, the limit bolt is passed through the hole in the top of the sleeve, and the handle is installed on the outside of the sleeve.

[0008] Beneficial effects of the utility model:

[0009] The utility model discloses a special-shaped part clamping table for a magnetic particle flaw detector. The object to be inspected is placed between fixed dampers, the sliding support rod is moved, the sliding track slides inside the square sleeve, the limit shaft limits the position of the sliding track, and the positioning bolt is used to fix it. The sliding cross bar slides inside the sleeve, and the limit bolt fixes the sliding cross bar. At this time, the fixation of the object to be inspected is completed, and the handle is turned to rotate the object to be inspected, so that a comprehensive inspection can be carried out. The position of the fixed damping limit in this device is the side of the workpiece to be inspected, which does not affect the inspection effect of the magnetic particle flaw detector on the surface of the workpiece to be inspected. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the overall structure of a special-shaped parts clamping platform of a magnetic particle flaw detector of the present utility model;

[0011] Figure 2 This is a schematic diagram of the overall structure of a special-shaped parts clamping platform of a magnetic particle flaw detector of the present utility model;

[0012] Figure 3This is a partial structural diagram of a special-shaped parts clamping platform of a magnetic particle flaw detector of the utility model;

[0013] Figure 4 This is a partial structural diagram of a special-shaped parts clamping platform of a magnetic particle flaw detector of the utility model;

[0014] Figure 5 This is a partial structural diagram of a special-shaped parts clamping platform of a magnetic particle flaw detector of the utility model;

[0015] Figure 6 This is a partial structural diagram of a special-shaped parts clamping platform of a magnetic particle flaw detector of the utility model;

[0016] As shown in the figure: 1. Base, 2. Slide rail A, 3. Slide rail B, 4. Fixed support rod A, 5. Fixed support rod B, 6. Sliding support rod A, 7. Sliding support rod B, 8. Sliding track, 9. Square sleeve, 10. Limit shaft, 11. Positioning bolt, 12. Connecting cross bar, 13. Protruding shaft A, 14. Protruding shaft B, 15. Sleeve shaft A, 16. Sleeve shaft B, 17. Connecting rod A, 18. Connecting rod B, 19. Sliding cross bar, 20. Slide groove, 21. Sleeve, 22. Limit bolt, 23. Handle, 24. Fixed damper A, 25. Fixed damper B. DETAILED DESCRIPTION

[0017] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0020] Example 1

[0021] like Figure 1 、 Figure 2 As shown, a slide rail A2 is provided above the base 1, a slide rail B3 is provided on the side of the slide rail A2, a fixed support rod A4 is installed above the base 1, a fixed support rod B5 is installed on the side of the fixed support rod A4, a sliding support rod A6 is installed inside the slide rail A2, a sliding support rod B7 is installed inside the slide rail B3, a connecting cross bar 12 is installed above the sliding support rod A6 and the sliding support rod B7, a sliding rail 8 is installed on one side of the top of the sliding support rod A6, a square sleeve 9 is sleeved on the outside of the sliding rail 8, one end of the square sleeve 9 is installed on the side of the fixed support rod A4, one end of the square sleeve 9 has a hole passing through the limit shaft 10, the limit shaft 10 passes through the square sleeve 9 and the sliding rail 8, and both ends of the limit shaft 10 are installed Install the positioning bolt 11, install the cam A13 on the side of the sliding support rod B7, the sleeve A15 is installed on the outside of the cam A13, and the fixed damper A24 is installed on the top of the sleeve A15. The connecting rod A17 is installed on the side of the sleeve A15, and the sliding cross bar 19 is installed on the side of the connecting rod A17. The sliding cross bar 19 has a slide groove 20 on the side of the sliding cross bar 19. The cam B14 is installed on the side of the fixed support rod B5, and the sleeve B16 is installed on the outside of the cam B14. The fixed damper B25 is installed on the top of the sleeve B16, and the connecting rod B18 is installed on the outside of the sleeve B16. The sleeve 21 is installed on the side of the connecting rod B18, and the limit bolt 22 is passed through the hole in the top of the sleeve 21. The handle 23 is installed on the outside of the sleeve 21.

[0022] Example 2

[0023] When using the present utility model, place the object to be inspected between the fixed damping A24 and the fixed damping B25, move the sliding support rod A6 and the sliding support rod B7, the sliding track 8 slides inside the square sleeve 9, the limit shaft 10 limits the position of the sliding track 8, and the positioning bolt 11 is used to fix it. The sliding cross bar 19 slides inside the sleeve, and the limiting bolt 22 fixes the sliding cross bar 19. At this time, the fixation of the object to be inspected is completed, and the handle is turned to rotate the object to be inspected.

[0024] The above shows and describes the basic principles, main features and advantages of the present invention. The various components mentioned in the present invention are common technologies in the existing field. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in this utility model is defined by the appended claims and their equivalents.

Claims

1. A special-shaped parts clamping table for magnetic particle inspection machine, characterized in that It consists of a supporting structure, a sliding structure, and a clamping structure. The sliding structure is installed above the supporting structure, and the clamping structure is installed above the supporting structure. The supporting structure consists of a base, a slide rail A, a slide rail B, a fixed support rod A, and a fixed support rod B. The slide rail A is opened above the base, and the slide rail B is opened on the side of the slide rail A. The fixed support rod A is installed above the base, and the fixed support rod B is installed on the side of the fixed support rod A.

2. The special-shaped parts clamping table of the magnetic particle flaw detector according to claim 1 is characterized in that The sliding structure consists of a sliding support rod A, a sliding support rod B, a sliding track, a square sleeve, a limit shaft, a positioning bolt, and a connecting cross bar. The sliding support rod A is installed inside the sliding rail A, and the sliding support rod B is installed inside the sliding rail B. A connecting cross bar is installed above the sliding support rod A and the sliding support rod B. The sliding track is installed on one side of the top of the sliding support rod A. The square sleeve is mounted on the outside of the sliding track. One end of the square sleeve is installed on the side of the fixed support rod A. A hole is opened at one end of the square sleeve to pass through the limit shaft. The limit shaft passes through the square sleeve and the sliding track, and positioning bolts are installed at both ends of the limit shaft.

3. The special-shaped parts clamping table of the magnetic particle flaw detector according to claim 2, characterized in that The clamping structure consists of a convex shaft A, a convex shaft B, a sleeve shaft A, a sleeve shaft B, a connecting rod A, a connecting rod B, a sliding cross bar, a slide groove, a sleeve, a limit bolt, a handle, a fixed damper A, and a fixed damper B. The convex shaft A is installed on the side of the sliding support rod B, the sleeve shaft A is sleeved on the outside of the convex shaft A, the fixed damper A is installed on the top of the sleeve shaft A, the connecting rod A is installed on the side of the sleeve shaft A, the sliding cross bar is installed on the side of the sliding cross bar, the convex shaft B is installed on the side of the fixed support rod B, the sleeve shaft B is sleeved on the outside of the convex shaft B, the fixed damper B is installed on the top of the sleeve shaft B, the connecting rod B is installed on the outside of the sleeve shaft B, the sleeve is installed on the side of the connecting rod B, the limit bolt is passed through the hole in the top of the sleeve, and the handle is installed on the outside of the sleeve.

Citation Information

Patent Citations

  • Special-shaped part clamping table of magnetic particle flaw detector

    CN216504681U