Iron-silicon-aluminum inductor
By designing a detachable winding reel and fixing components in the Sendust inductor, the problem of difficult copper coil maintenance is solved, production efficiency and stability are improved, and convenient copper wire replacement and automated production are achieved.
Patent Information
- Application Number
- CN202422670326.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing Sendust inductor has a narrow operating space when the copper coil is wound on the cylinder, making it difficult to repair and replace, and has low production efficiency.
The design provides a placement cavity and fixing components in the Sendust shell. The winding reel is detachable and fixed by fixing components such as sleeves and return springs. The copper wire is wound on the winding reel. The Sendust cover has a snap-in groove protection structure, which facilitates copper wire replacement and automated production.
It makes it easier to replace the copper wire and improves production efficiency, and enhances the stability of the winding reel and the tight connection of the overall structure.
Smart Images

Figure CN223362954U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductors, in particular to an iron-silicon-aluminum inductor. Background Technique
[0002] An inductor is a component that can convert electrical energy into magnetic energy and store it. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, and it only impedes the change of current. If the inductor is in a state without current passing through, when the circuit is switched on, it will try to impede the current from flowing through it; if the inductor is in a state with current passing through, when the circuit is switched off, it will try to maintain the current unchanged. Inductors are also called chokes, reactors, and dynamic reactors; among them, iron-silicon-aluminum inductors use iron-silicon-aluminum magnetic powder cores, which can eliminate the adverse factors brought by using gap ferrite magnetic rings: First, the magnetic flux density of ferrite is equal to or less than 0.5T, which is even less than half of that of iron-silicon-aluminum alloy. Therefore, under the same volume, the energy storage of ferrite is also lower than that of iron-silicon-aluminum alloy; Second, in addition, the saturation magnetic flux density of ferrite drops significantly under high-temperature conditions, while high-temperature conditions have no significant impact on iron-silicon-aluminum; Third, ferrite materials have the characteristic of rapid saturation. If the safety current value is exceeded, it may cause the overall collapse of the inductor performance, while iron-silicon-aluminum materials have soft saturation characteristics and can withstand higher current values.
[0003] Among them, a Chinese patent for an iron-silicon-aluminum inductor, application number <2019210>31109.6>, includes an iron-silicon-aluminum shell, copper wire, and an iron-silicon-aluminum cover; the materials of the iron-silicon-aluminum shell and the iron-silicon-aluminum cover are both iron-silicon-aluminum; the iron-silicon-aluminum shell is oblate, and it has a circular groove. There is a cylinder in the middle of the circular groove, and the first foot hole and the second foot hole are arranged on the edge of the groove; the beneficial effect of the utility model is that: the traditional iron-silicon-aluminum inductor is a copper coil wound around a ring, while this design uses a copper coil wound around the cylinder in the middle of the iron-silicon-aluminum, and there is an iron-silicon-aluminum cover to cover it; its structure can achieve automated production, improve production efficiency, and save labor costs; and it has a smaller volume, better heat dissipation and energy storage.
[0004] The above patent improves the traditional iron-silicon-aluminum inductor through design, but there are still certain deficiencies: in this iron-silicon-aluminum inductor, by winding the copper coil around the cylinder in the middle of the iron-silicon-aluminum to achieve the purpose of facilitating production, but the cylinder is located inside the iron-silicon-aluminum, and the operating space is narrow and not easy to operate. After being damaged, it is not easy for the staff to repair and replace the copper coil on the cylinder. Therefore, we propose an iron-silicon-aluminum inductor. Content of the Utility Model
[0005] The purpose of the utility model is to provide an iron-silicon-aluminum inductor to solve the problems raised in the above background technique.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A Sendust inductor comprises a Sendust shell and a Sendust cover. A placement cavity is defined within the Sendust shell. A cylinder is provided at the center of the placement cavity. Fixing components are provided on both sides of the periphery of the cylinder. A winding drum is provided within the placement cavity and around the periphery of the fixing component. Copper wire is wound around the winding drum.
[0008] As a preferred solution of the present invention, foot grooves are symmetrically provided on the front and back sides of the top of the Sendust shell.
[0009] The technical effect of adopting the above further solution is that the pins of the copper wire on the winding disk are led out through the foot grooves.
[0010] As a preferred solution of the present invention, a snap-in groove is provided at the bottom of the Sendust cover.
[0011] The technical effect of adopting the above further solution is: the top opening of the Sendust shell is covered by the Sendust cover to protect the internal structure of the Sendust shell, and the top opening of the Sendust shell is clamped by the clamping groove at the bottom of the Sendust cover to make the connection between the two tighter.
[0012] As a preferred solution of the present invention, the fixing assembly includes a sleeve, and connecting rods are provided on the outside of the sleeves on both sides, and one end of the connecting rod is fixedly connected to an arc-shaped abutment block.
[0013] As a preferred solution of the present invention, the winding reel placed in the Sendust shell is fixed by a fixing assembly, thereby improving the stability of the winding reel in use.
[0014] As a preferred solution of the present invention, a limiting groove is provided inside the sleeve, and a return spring is fixedly connected inside the limiting groove.
[0015] As a preferred solution of the present invention, a limiting block is provided at the other end of the connecting rod and is located in the limiting groove.
[0016] As a preferred solution of the present invention, the limit block is fixedly connected to the other end of the return spring.
[0017] As a preferred solution of the present invention, a through groove is provided on the top of the winding drum.
[0018] The technical effect of adopting the above-mentioned further scheme is: through the elastic force of the reset spring, the arc-shaped abutment block connected to one end of the connecting rod abuts against the inner wall of the groove on the winding reel, thereby fixing the position of the winding reel; the limit block connected to the other end of the connecting rod is in the limit groove in the sleeve, preventing the connecting rod from falling off the sleeve.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. In the utility model, by winding the copper wire on the winding reel, when the sendust inductor is damaged and the internal copper wire needs to be replaced, the winding reel is taken out and replaced with a new winding reel and the copper wire thereon, or the copper wire on the winding reel is removed and the new copper wire is manually wound on the winding reel. The operation is simple, not only convenient for manual operation, but also can realize automated production, and is highly practical.
[0021] 2. In the present invention, the winding reel is placed in the Sendust shell through the design of the fixing component, and the position of the winding reel is fixed by the fixing component, making the winding reel more stable, thereby improving the overall stability when using the Sendust inductor. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a Sendust inductor provided by the utility model;
[0023] Figure 2 A schematic top view of the overall structure of a Sendust cover of a Sendust inductor provided by the present invention;
[0024] Figure 3 This is a schematic diagram of a partial overall structure of a Sendust inductor provided by the utility model;
[0025] Figure 4 A schematic diagram of the internal structure of a fixed component of a Sendust inductor provided by the present invention;
[0026] Figure 5 This is a schematic diagram of the overall structure of a winding disk of a Sendust inductor provided by the utility model.
[0027] Legend: 1. Sendust shell; 101. Placement cavity; 102. Cylinder; 103. Foot groove; 2. Sendust cover; 201. Snap-in groove; 3. Fixing assembly; 301. Sleeve; 3011. Limiting groove; 3012. Return spring; 302. Connecting rod; 3021. Limiting block; 303. Arc-shaped abutment block; 4. Winding reel; 401. Through-hole; 5. Copper wire. DETAILED DESCRIPTION
[0028] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to relevant references, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0030] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0032] Example 1
[0033] like Figure 1-5As shown, the utility model provides a technical solution: a Sendust inductor, comprising a Sendust shell 1 and a Sendust cover 2, wherein a placement cavity 101 is provided in the Sendust shell 1, a cylinder 102 is provided at the center of the placement cavity 101, and fixing components 3 are provided on both sides of the outer periphery of the cylinder 102, a winding disk 4 is provided in the placement cavity 101 and on the outer periphery of the fixing component 3, and a copper wire 5 is wound on the winding disk 4, the fixing component 3 includes a sleeve 301, and a connecting rod 302 is provided on the outer side of the sleeve 301 on both sides, and one end of the connecting rod 302 is fixedly connected to an arc-shaped abutment block 303, and the winding disk 4 placed in the Sendust shell 1 is fixed by the fixing component 3, thereby improving the stability of the winding disk 4 during use. The sleeve 301 is provided with a limiting groove 3011, and the limiting groove 3011 is fixedly connected to the reset spring 3012. The other end of the connecting rod 302 is provided with a limiting block 3021 and is located in the limiting groove 3011. The limiting block 3021 is fixedly connected to the other end of the reset spring 3012. A through groove 401 is provided on the top of the winding reel 4. Through the elastic force of the reset spring 3012, the arc-shaped abutting block 303 connected to one end of the connecting rod 302 abuts against the inner wall of the through groove 401 on the winding reel 4, thereby fixing the position of the winding reel 4; the limiting block 3021 connected to the other end of the connecting rod 302 is in the limiting groove 3011 in the sleeve 301, preventing the connecting rod 302 from falling off from the sleeve 301.
[0034] Example 2
[0035] like Figure 1-5 As shown, a Sendust inductor has foot grooves 103 symmetrically formed on the front and back of the top of the Sendust shell 1, through which the pins of the copper wire 5 on the winding disk are led out. The Sendust cover 2 has a clamping groove 201 formed on the bottom, which covers the top opening of the Sendust shell 1 to protect the internal structure of the Sendust shell 1. The clamping groove 201 at the bottom of the Sendust cover 2 is clamped to the top opening of the Sendust shell 1, making the connection between the two more compact.
[0036] The working process of the utility model is as follows: when using a sendust inductor, it includes a sendust shell 1 and a sendust cover 2. A placement cavity 101 is provided in the sendust shell 1. A cylinder 102 is provided at the center of the placement cavity 101. A fixing assembly 3 is provided on both sides of the outer periphery of the cylinder 102. A winding drum 4 is provided in the placement cavity 101 and on the outer periphery of the fixing assembly 3. A copper wire 5 is wound on the winding drum 4. By winding the copper wire 5 on the winding drum 4, when the sendust inductor is damaged and the internal copper wire 5 needs to be replaced, the winding drum 4 can be taken out. , replace the new winding drum 4 and the copper wire 5 on it, or remove the copper wire 5 on the winding drum 4, and manually wind the new copper wire 5 on the winding drum 4. The operation is simple, not only convenient for manual operation, but also can realize automated production. The fixing component 3 includes a sleeve 301, and the outer side of the sleeve 301 on both sides is provided with a connecting rod 302. One end of the connecting rod 302 is fixedly connected with an arc-shaped abutment block 303. The winding drum 4 placed in the sendust shell 1 is fixed by the fixing component 3 to improve the use stability of the winding drum 4. The inside of the sleeve 301 A limiting groove 3011 is provided, and a return spring 3012 is fixedly connected to the inside of the limiting groove 3011. A limiting block 3021 is provided at the other end of the connecting rod 302 and is located in the limiting groove 3011. The limiting block 3021 is fixedly connected to the other end of the return spring 3012. A through groove 401 is provided on the top of the winding drum 4. The elastic force of the return spring 3012 makes the arc-shaped abutting block 303 connected to one end of the connecting rod 302 abut against the inner wall of the through groove 401 on the winding drum 4, thereby fixing the position of the winding drum 4; the connecting rod 302 The limit block 3021 connected to the other end is in the limit groove 3011 in the sleeve 301 to prevent the connecting rod 302 from falling off the sleeve 301. The front and back sides of the top of the sendust shell 1 are symmetrically provided with foot grooves 103, and the pins of the copper wire 5 on the winding disk are led out through the foot grooves 103. The bottom of the sendust cover 2 is provided with a clamping groove 201, and the top opening of the sendust shell 1 is covered by the sendust cover 2 to protect the internal structure of the sendust shell 1. The top opening of the sendust shell 1 is clamped by the clamping groove 201 at the bottom of the sendust cover 2 to make the connection between the two tighter.
[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A Sendust inductor, comprising a Sendust shell (1) and a Sendust cover (2), characterized in that: A placement cavity (101) is provided in the sendust shell (1), a cylinder (102) is provided at the center of the placement cavity (101), fixed components (3) are provided on both sides of the periphery of the cylinder (102), a winding drum (4) is provided in the placement cavity (101) and is located outside the fixed component (3), and a copper wire (5) is wound around the winding drum (4).
2. The Sendust inductor according to claim 1, wherein: Foot grooves (103) are symmetrically provided on the front and back sides of the top of the Sendust shell (1).
3. The Sendust inductor according to claim 1, wherein: A snap-fit groove (201) is provided at the bottom of the sendust cover (2).
4. The Sendust inductor according to claim 1, wherein: The fixing assembly (3) comprises a sleeve (301), and connecting rods (302) are provided on the outside of the sleeves (301) on both sides, and one end of each connecting rod (302) is fixedly connected to an arc-shaped abutment block (303).
5. The Sendust inductor according to claim 4, characterized in that: A limiting groove (3011) is provided inside each of the sleeves (301), and a return spring (3012) is fixedly connected inside each of the limiting grooves (3011).
6. The Sendust inductor according to claim 5, characterized in that: The other end of the connecting rod (302) is provided with a limiting block (3021) and is located in the limiting groove (3011).
7. The Sendust inductor according to claim 6, characterized in that: The limiting block (3021) is fixedly connected to the other end of the return spring (3012).
8. The Sendust inductor according to claim 1, characterized in that: A through slot (401) is provided on the top of the winding drum (4).
Citation Information
Patent Citations
Iron-silicon-aluminum inductor
CN210378661U