Riveting and detecting integrated device for wiring harness

Abstract

The utility model relates to a wiring harness riveting and detecting integrated device, and belongs to the technical field of wiring harness manufacturing. The left-right moving structure and the front-back moving structure are arranged in the first connecting groove and the second connecting groove respectively, the clamping structure is arranged on the upper surface of the bottom plate, the riveting structure is arranged on the rear side of the clamping structure, the detection structure is arranged on the side edge of the clamping structure, and the straightening structure is arranged on the side edge of the riveting structure. The beneficial effects of the utility model are that the wiring harness and the wiring terminal are respectively clamped by the clamping structures, and the CCD camera on the detection structure is used for photographing and detecting the wiring harness and the wiring terminal so as to determine whether the wiring harness and the wiring terminal are matched or not, thereby solving the risk that a worker mispenetrates the wiring harness and the wiring terminal in the current industry, and improving the working efficiency. The wiring harness and the wiring terminal are driven to move through the front-back moving structure, so that the wiring harness is inserted into the wiring terminal, the insertion depth is controllable, the problem of inaccurate positioning is solved, the riveted wiring harness is straightened through the straightening structure, and the problems that the surface of the wiring harness is uneven and follow-up use is affected are solved.

Description

Technical field:

[0001] The utility model relates to a wire harness riveting and pressing integrated detection device, belonging to the technical field of wire harness manufacturing. Background technology:

[0002] In today's manufacturing industry, the quality and reliability of wire harnesses, as key components of electrical connections, are crucial. As electronic devices become increasingly complex and diverse, higher requirements are placed on the performance and stability of wire harnesses.

[0003] In traditional wire harness production, the connection and riveting of wire harnesses and terminals often rely on manual labor, which is inefficient and prone to errors. This results in inconsistent product quality, such as incorrect connection between the wire harness and the terminal block, or insufficient insertion of the wire harness into the terminal block, resulting in poor contact. Furthermore, post-riveting inspection processes also suffer from lags and inaccuracies, making it difficult to detect and correct problems during production, increasing defective product rates and production costs. Summary of the invention:

[0004] The technical problem to be solved by the present invention is to provide a wire harness riveting and detection integrated device to solve the above-mentioned problems existing in the current industry.

[0005] In order to solve the above technical problems, the present invention is implemented through the following technical solutions: a wire harness riveting and detection integrated device, comprising a bottom shell and an upper shell installed on the bottom shell, the upper shell is provided with a material insertion groove, the bottom shell is provided with a bottom plate, the bottom plates are respectively provided with a first connecting groove and a second connecting groove, the first connecting groove and the second connecting groove are respectively provided with a left and right moving structure and a front and back moving structure, the upper surface of the bottom plate is provided with a clamping structure, the rear side of the clamping structure is provided with a riveting structure, the side of the clamping structure is provided with a detection structure, and the side of the riveting structure is provided with a straightening structure.

[0006] Preferably, the left and right moving structure includes a moving guide rail, a moving slider is provided on the moving guide rail, a left support plate and a right support plate are respectively provided at both ends of the moving guide rail, a rotating screw is provided between the left support plate and the right support plate, a screw moving seat is engaged on the rotating screw, a rotating motor is provided on the left support plate, and the rotating motor drives the rotating screw to rotate.

[0007] Preferably, the screw moving seat is provided with left and right double-axis clamping cylinders, and the cylinder shafts of the left and right double-axis clamping cylinders are respectively provided with clamping plates.

[0008] Preferably, the clamping structure comprises a first clamping cylinder and a second clamping cylinder with the same structure placed side by side, the first clamping cylinder and the second clamping cylinder are respectively provided with a clamping support plate, and the clamping support plate is provided with a triangular inner groove.

[0009] Preferably, the riveting structure includes a riveting base plate, a riveting upper plate is arranged above the riveting base plate, a riveting cylinder is arranged behind the riveting base plate, the cylinder shaft of the riveting cylinder is connected to the top of the riveting upper plate, and a riveting die is also arranged at the bottom of the riveting upper plate.

[0010] Preferably, the detection structure includes a detection bracket, a detection connecting rod is provided on the detection bracket, a CCD camera is provided on the detection connecting rod, and a camera light source is provided below the CCD camera.

[0011] Preferably, the straightening structure includes a straightening frame, a frame moving cylinder is provided at the bottom of the straightening frame, an inner support plate is provided at the inner top end of the straightening frame, a plurality of slide seats are provided on the inner support plate, the slide seats move left and right along the inner support plate, a straightening motor is provided at the bottom of the slide seat, a straightening roller is provided on the motor shaft of the straightening motor, an upper support plate is provided at the top of the straightening frame, a pushing cylinder is provided on the upper support plate, and the pushing cylinder drives the straightening motor to move through the pushing structure.

[0012] Preferably, the pushing structure includes a first pushing connecting rod respectively connected to the straightening motor, and the first pushing connecting rod is movably connected to a second pushing connecting rod, and the second pushing connecting rods are movably connected to each other and also movably connected to the cylinder shaft of the pushing cylinder.

[0013] Preferably, a display screen is provided on the upper shell.

[0014] Compared with the prior art, the benefits of the present invention are as follows: the wiring harness is inserted into the first clamping cylinder for clamping through the material insertion slot, and the terminal is inserted into the second clamping cylinder for clamping, and the wiring harness and the terminal are photographed and detected by the CCD camera on the detection structure to determine whether the wiring harness and the terminal match, which solves the risk of workers in the current industry inserting the wiring harness and the terminal incorrectly. The wiring harness and the terminal are driven to move by the forward and backward moving structure, so that the wiring harness is inserted into the terminal, and the insertion depth is controllable, which solves the current problem that the depth of the wiring harness inserted into the terminal is entirely controlled manually, which is prone to inaccurate positioning and insufficient insertion depth, thereby causing poor contact of the product. The wiring harness and the terminal are riveted together by the riveting structure, and the riveted wiring harness is straightened by the straightening structure, which solves the current problem that the wiring harness is uneven after the terminal and the wiring harness are riveted, affecting subsequent use. Description of the drawings:

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 This is a schematic diagram of the structure in which the wiring harness and terminal blocks are connected together.

[0018] Figure 3 This is an exploded view of the wiring harness and terminal blocks.

[0019] Figure 4 It is a structural diagram of the bottom shell and the upper shell.

[0020] Figure 5 It is a schematic diagram of the internal structure of the present utility model.

[0021] Figure 6 It is a structural schematic diagram in which a left-right moving structure and a front-back moving structure are installed on a base plate.

[0022] Figure 7 It is a structural diagram of the base plate.

[0023] Figure 8 It is a schematic diagram of the left-right moving structure.

[0024] Figure 9 It is a schematic diagram of the installation of the clamping structure and the detection structure.

[0025] Figure 10 is a schematic diagram of the clamping structure.

[0026] Figure 11 It is a structural diagram of the first clamping cylinder.

[0027] Figure 12 It is a schematic diagram of the riveting structure.

[0028] Figure 13 is a schematic diagram of the detection structure.

[0029] Figure 14 It is a schematic diagram of the straightening structure.

[0030] Figure 15 yes Figure 14 Schematic diagram of the structure after removing the straightening frame.

[0031] In the figure: 1. Wire harness; 2. Terminal block; 3. Bottom shell; 4. Upper shell; 401. Material insertion slot; 5. Bottom plate; 501. First connecting slot; 502. Second connecting slot; 6. Left-right moving structure; 601. Moving guide rail; 602. Moving slider; 603. Left support plate; 604. Right support plate; 605. Rotating screw; 606. Screw moving seat; 607. Rotating motor; 608. Left-right dual-axis clamping cylinder; 7. Forward-backward moving structure; 8. Clamping structure; 801. First clamping cylinder; 802. Second clamping cylinder; 803. Clamping support plate; 804. Triangular inner groove; 9. Riveting structure; 901, riveting base plate; 902, riveting upper plate; 903, riveting cylinder; 904, riveting die; 10. Detection structure; 1001, detection bracket; 1002, detection connecting rod; 1003, CCD camera; 1004, camera light source; 11. Straightening structure; 1101, straightening frame; 1102, frame moving cylinder; 1103, inner support plate; 1104, slide seat; 1105, straightening motor; 1106, straightening roller; 1107, upper support plate; 1108, pushing cylinder; 1109, first pushing connecting rod; 1110, second pushing connecting rod; 12. display screen. Specific implementation method:

[0032] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments:

[0033] like Figures 1 to 15 The shown device is a wire harness riveting and detection integrated device, which is used to rivet the wire harness 1 and the terminal 2 together, and includes a bottom shell 3 and an upper shell 4 installed on the bottom shell 3, the upper shell 4 is provided with a material insertion groove 401, the bottom shell 3 is provided with a bottom plate 5, the bottom plate 5 is respectively provided with a first connecting groove 501 and a second connecting groove 502, the first connecting groove 501 and the second connecting groove 502 are respectively provided with a left and right moving structure 6 and a front and back moving structure 7, the upper surface of the bottom plate 5 is provided with a clamping structure 8, the rear side of the clamping structure 8 is provided with a riveting structure 9, the side of the clamping structure 8 is provided with a detection structure 10, and the side of the riveting structure 9 is provided with a straightening structure 11.

[0034] like Figure 8As shown, in order to be able to move the left and right double-axis clamping cylinder 608 left and right, the left and right moving structure 6 includes a moving guide rail 601, a moving slider 602 is provided on the moving guide rail 601, and a left support plate 603 and a right support plate 604 are provided at both ends of the moving guide rail 601 respectively, a rotating screw 605 is provided between the left support plate 603 and the right support plate 604, a screw moving seat 606 is engaged on the rotating screw 605, and a rotating motor 607 is provided on the left support plate 603, and the rotating motor 607 drives the rotating screw 605 to rotate.

[0035] In order to clamp the wiring harness 1 , the screw moving seat 606 is further provided with left and right double-axis clamping cylinders 608 , and the cylinder shafts of the left and right double-axis clamping cylinders 608 are respectively provided with clamping plates.

[0036] like Figure 10 and Figure 11 As shown, the clamping structure 8 includes a first clamping cylinder 801 and a second clamping cylinder 802 with the same structure placed side by side, and the first clamping cylinder 801 and the second clamping cylinder 802 are respectively provided with a clamping support plate 803, and the clamping support plate 803 is provided with a triangular inner groove 804.

[0037] like Figure 12 As shown, in order to be able to rivet the wiring harness 1 and the terminal 2, the riveting structure 9 further includes a riveting base plate 901, a riveting upper plate 902 is provided above the riveting base plate 901, a riveting cylinder 903 is provided behind the riveting base plate 901, the cylinder shaft of the riveting cylinder 903 is connected to the top of the riveting upper plate 902, and a riveting die 904 is also provided at the bottom of the riveting upper plate 902.

[0038] like Figure 13 As shown, in order to be able to detect whether the wiring harness 1 and the terminal 2 match, a detection structure 10 is further set, and the detection structure 10 includes a detection bracket 1001, a detection connecting rod 1002 is set on the detection bracket 1001, a CCD camera 1003 is set on the detection connecting rod 1002, and a camera light source 1004 is set below the CCD camera 1003.

[0039] like Figure 14As shown, in order to be able to straighten the terminal block 2, a straightening structure 11 is further provided, and the straightening structure 11 includes a straightening frame 1101, and a frame moving cylinder 1102 is provided at the bottom of the straightening frame 1101, and an inner support plate 1103 is provided at the inner top end of the straightening frame 1101, and a plurality of slide seats 1104 are provided on the inner support plate 1103, and the slide seat 1104 moves left and right along the inner support plate 1103, and a straightening motor 1105 is provided at the bottom of the slide seat 1104, and a straightening roller 1106 is provided on the motor shaft of the straightening motor 1105, and an upper support plate 1107 is provided at the top of the straightening frame 1101, and a pushing cylinder 1108 is provided on the upper support plate 1107, and the pushing cylinder 1108 drives the straightening motor 1105 to move through the pushing structure.

[0040] like Figure 15 As shown, in order to make the straightening roller 1106 move forward and backward, the pushing structure further includes a first pushing connecting rod 1109 respectively connected to the straightening motor 1105, and the first pushing connecting rod 1109 is movably connected to the second pushing connecting rod 1110, and the second pushing connecting rod 1110 is movably connected to each other and also movably connected to the cylinder shaft of the pushing cylinder 1108.

[0041] In order to be able to control the device, a display screen 12 is further provided on the upper shell 4 to display various parameters of the device operation through the display screen 12 to facilitate the operation of the staff.

[0042] During use, the wiring harness 1 is inserted into the first clamping cylinder 801 through the material insertion slot 401 for clamping, and the terminal block 2 is inserted into the second clamping cylinder 802 for clamping. The CCD camera 1003 and the camera light source 1004 are started. The model of the CCD camera of this patent is: CA-200-LH35, and the model of the camera light source 1004 is: CA-DDW8. The wiring harness 1 and the terminal block 2 are photographed and detected through the CCD camera 1003 to detect whether the wiring harness 1 and the terminal block 2 match. When they do not match, the device alarms through the display screen 12 to remind workers to intervene in time, solving the risk of workers in the current industry putting the wiring harness and the terminal block in the wrong place.

[0043] If they match, the forward and backward moving structure 7 drives the wiring harness 1 and the terminal 2 to move, and moves the terminal 2 to the riveting die 904 of the riveting structure 9, while moving the wiring harness 1 to the set position. At this time, the wiring harness 1 is completely inserted into the terminal 2, which solves the problem that the depth of the wiring harness inserted into the terminal is currently controlled entirely by manual control, which is prone to inaccurate positioning and insufficient insertion depth, resulting in poor contact of the product.

[0044] The riveting cylinder 903 is started, and the riveting cylinder 903 drives the riveting upper plate 902 and the riveting die 904 to rise and fall, so as to rivet the wiring harness 1 and the terminal 2 together.

[0045] After the wiring harness 1 and the terminal 2 are riveted together, the movable slider 602 on the left and right movable structure 6 drives the left and right double-axis clamping cylinders 608 to move the riveted wiring harness to the position set in front of the straightening structure 11, and the pushing cylinder 1108 is started. The pushing cylinder 1108 drives the straightening motor 1105 to clamp and open through the first pushing connecting rod 1109 and the second pushing connecting rod 1110. At the same time, the frame moving cylinder 1102 is started, and the frame moving cylinder 1102 drives the straightening motor 1105 to move back and forth, and the straightening motor 1105 drives the straightening roller 1106 to rotate. The terminal 2 is straightened by the above method, which solves the problem that the surface of the terminal 2 is uneven after the terminal 2 and the wiring harness 1 are riveted, which affects the subsequent use.

[0046] It should be emphasized that the above are only preferred embodiments of the present invention and do not constitute any form of limitation to the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A wire harness riveting and detection integrated device, characterized by: The invention comprises a bottom shell (3) and an upper shell (4) mounted on the bottom shell (3), wherein the upper shell (4) is provided with a material insertion groove (401), the bottom shell (3) is provided with a bottom plate (5), the bottom plate (5) is provided with a first connecting groove (501) and a second connecting groove (502), the first connecting groove (501) and the second connecting groove (502) are provided with a left-right moving structure (6) and a front-back moving structure (7), the upper surface of the bottom plate (5) is provided with a clamping structure (8), the rear side of the clamping structure (8) is provided with a riveting structure (9), the side of the clamping structure (8) is provided with a detection structure (10), and the side of the riveting structure (9) is provided with a straightening structure (11).

2. The wire harness riveting and detection integrated device according to claim 1, characterized in that: The left-right moving structure (6) comprises a moving guide rail (601), a moving slider (602) is provided on the moving guide rail (601), a left support plate (603) and a right support plate (604) are provided at both ends of the moving guide rail (601), a rotating screw rod (605) is provided between the left support plate (603) and the right support plate (604), a screw moving seat (606) is engaged with the rotating screw rod (605), a rotating motor (607) is provided on the left support plate (603), and the rotating motor (607) drives the rotating screw rod (605) to rotate.

3. The wire harness riveting and detection integrated device according to claim 2, characterized in that: The screw moving seat (606) is provided with left and right double-axis clamping cylinders (608), and the cylinder shafts of the left and right double-axis clamping cylinders (608) are respectively provided with clamping plates.

4. The integrated wire harness riveting and detection device according to claim 1, characterized in that: The clamping structure (8) comprises a first clamping cylinder (801) and a second clamping cylinder (802) placed side by side and having the same structure, wherein the first clamping cylinder (801) and the second clamping cylinder (802) are respectively provided with a clamping support plate (803), and the clamping support plate (803) is provided with a triangular inner groove (804).

5. The wire harness riveting and detection integrated device according to claim 1, characterized in that: The riveting structure (9) comprises a riveting bottom plate (901), a riveting upper plate (902) is arranged above the riveting bottom plate (901), a riveting cylinder (903) is arranged behind the riveting bottom plate (901), the cylinder shaft of the riveting cylinder (903) is connected to the top of the riveting upper plate (902), and a riveting die (904) is also arranged at the bottom of the riveting upper plate (902).

6. The integrated wire harness riveting and detection device according to claim 1, characterized in that: The detection structure (10) comprises a detection bracket (1001), a detection connecting rod (1002) is provided on the detection bracket (1001), a CCD camera (1003) is provided on the detection connecting rod (1002), and a camera light source (1004) is provided below the CCD camera (1003).

7. The integrated wire harness riveting and detection device according to claim 1, characterized in that: The straightening structure (11) comprises a straightening frame (1101), a frame moving cylinder (1102) is provided at the bottom of the straightening frame (1101), an inner support plate (1103) is provided at the inner top of the straightening frame (1101), a plurality of slide seats (1104) are provided on the inner support plate (1103), and the slide seats (1104) move left and right along the inner support plate (1103), a straightening motor (1105) is provided at the bottom of the slide seat (1104), a straightening roller (1106) is provided on the motor shaft of the straightening motor (1105), an upper support plate (1107) is provided at the top of the straightening frame (1101), a pushing cylinder (1108) is provided on the upper support plate (1107), and the pushing cylinder (1108) drives the straightening motor (1105) to move through the pushing structure.

8. The integrated wire harness riveting and detection device according to claim 7, characterized in that: The pushing structure includes a first pushing connecting rod (1109) respectively connected to the straightening motor (1105), and the first pushing connecting rod (1109) is movably connected to a second pushing connecting rod (1110), and the second pushing connecting rod (1110) is movably connected to each other and also movably connected to the cylinder shaft of the pushing cylinder (1108).

9. The integrated wire harness riveting and detection device according to claim 1, characterized in that: A display screen (12) is provided on the upper housing (4).

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