Extra-wide enameled flat wire tool
By designing an extra-wide enameled flat wire tooling including a storage plate, an adjustment plate and a positioning pressure plate, the insulation layer is effectively cut using a cutting blade, which solves the problem of the insulation layer being unable to be completely removed in the existing technology and improves the insulation performance and safety performance of the cable.
Patent Information
- Application Number
- CN202422361194.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Existing extra-wide enameled flat wires require the removal of the outer insulation layer when transmitting larger currents. However, it is impossible to ensure that the insulation layer is completely removed, resulting in insulation residue, which affects the insulation and safety performance of the cable.
A tooling for extra-wide enameled flat wires is designed, which includes a storage plate, an adjustment plate and a positioning pressure plate. A cutting blade is provided at the bottom of the positioning pressure plate. Through the cooperation of the adjustment rod and the supporting slide rod, the cutting blade can effectively cut the insulation layer, ensuring that the insulation layer is completely removed.
By using this tool, the residual insulation layer on the outside of the extra-wide enameled flat wire can be effectively removed, improving the insulation and safety performance of the cable, and ensuring that the conductor can transmit current more effectively.
Smart Images

Figure CN223363704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric wires and cables, in particular to a tooling for extra-wide enameled flat wires. Background Art
[0002] In the wire and cable manufacturing industry, flat wire is a common conductor shape. Compared with round wire, flat wire has higher strength and rigidity and is more suitable for use in environments with greater mechanical stress. Enameled flat wire is a common electronic component and is widely used in electronic equipment, home appliances, automobiles and other fields. Its extra-wide enameled flat wire has a wider flat cross-section and is usually used in situations where larger currents are transmitted.
[0003] When existing extra-wide enameled flat wires are used to transmit larger currents, the insulation layer outside the enameled flat wires needs to be removed to eliminate the obstruction to the current, allowing the conductor to transmit current more efficiently. In the process of removing the insulation layer outside the extra-wide enameled flat wires, it cannot be ensured that the insulation layer is completely removed, which may cause insulation residue, affecting the insulation performance and safety performance of the cable. Utility Model Content
[0004] The purpose of the utility model is to provide an extra-wide enameled flat wire tooling, which can solve the problem that the insulating layer outside the existing extra-wide enameled flat wire needs to be removed when it is used to transmit a large current, thereby eliminating the obstruction to the current and allowing the conductor to transmit current more effectively. In the process of removing the insulating layer outside the extra-wide enameled flat wire, the problem that the insulating layer cannot be ensured to be completely removed is avoided, and the residual insulating layer outside the extra-wide enameled flat wire is avoided, thereby improving the insulation performance and safety performance of the cable.
[0005] To achieve the above-mentioned purpose, a tool for extra-wide enameled flat wire is provided, including a storage plate, an adjustment plate and a positioning pressure plate, wherein connecting shafts are provided on both sides of the bottom of the positioning pressure plate, a cutting blade is provided at the bottom of the connecting shaft, a positioning groove is provided on the middle surface of the positioning pressure plate, adjusting rods are provided on the upper surfaces of both sides of the outer side of the storage plate, a supporting slide rod is provided on the inner side of the adjusting rod, a storage groove is provided on the lower middle surface of the storage plate, T-shaped card slots are provided on both sides of the inner side of the storage groove, T-shaped blocks are provided on both sides of the outer front end of the lower side of the adjustment plate, and support seats are provided on both sides of the bottom of the adjustment plate.
[0006] According to the extra-wide enameled flat wire tooling, both sides of the bottom of the positioning pressure plate are internally threaded, and the connecting shafts are fixedly connected to the internal threads on both sides of the bottom of the positioning pressure plate.
[0007] According to the extra-wide enameled flat wire tooling, the top of the cutting blade is fixedly connected to the bottom of the connecting shaft, and the cutting blade is fixedly connected to the bottom of the positioning pressure plate through the threaded connection between the connecting shaft and the inner sides of the bottom of the positioning pressure plate to provide a fixed support effect.
[0008] According to the extra-wide enameled flat wire tooling, the positioning groove is a hexagonal structure, and the positioning groove is interlocked and connected with the middle surface of the positioning pressure plate.
[0009] According to the extra-wide enameled flat wire tooling, the adjusting rod is made of metal material, and the adjusting rod is connected to the upper surfaces on both sides of the outer side of the storage plate in a limited rotation manner.
[0010] According to the extra-wide enameled flat wire tooling, the support slide rod is a hexagonal structure, both ends of the support slide rod are fixedly contacted with the adjustment rod, and the positioning pressure plate forms a supporting contact state with the top of the storage plate through the engagement support connection between the positioning groove and the support slide rod.
[0011] According to the extra-wide enameled flat wire tooling, the lower middle surface of the storage plate forms an interlocking recessed connection with the storage groove, and both sides of the interior of the storage groove are interlockingly connected with the T-shaped slot.
[0012] According to the described extra-wide enameled flat wire tooling, both sides of the outer front end below the adjustment distance plate are fixedly contacted and connected with the T-shaped block, and the adjustment distance plate forms a limited active state with the inside of the storage slot through the engaging active connection between the T-shaped block and the T-shaped slot, and both sides of the bottom of the adjustment distance plate are fixedly contacted and connected with the support seat.
[0013] The above scheme has the beneficial effect: by setting the cutting blade, the double cutting blade can provide multiple cuts on the upper surface of the extra-wide enameled flat wire, which is convenient for the later manual removal of the insulation layer, and can separate the insulation layer on the surface of the extra-wide enameled flat wire from the surface of the extra-wide enameled flat wire to avoid the residual insulation layer on the outside of the extra-wide enameled flat wire, thereby improving the insulation performance and safety performance of the cable.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural diagram of an extra-wide enameled flat wire tooling of the utility model;
[0016] Figure 2 This is a structural schematic diagram of an extra-wide enameled flat wire tooling according to the utility model from another angle;
[0017] Figure 3 This is a structural exploded view from another angle of the utility model of an extra-wide enameled flat wire tooling;
[0018] Figure 4This is a structural cross-sectional view of a positioning pressure plate of an extra-wide enameled flat wire tooling of the utility model;
[0019] Figure 5 This is a side perspective view of an extra-wide enameled flat wire tooling according to the present utility model.
[0020] Legend:
[0021] 1. Storage plate; 2. Adjustment rod; 3. Adjustment distance plate; 4. Support seat; 5. Support slide bar; 6. Positioning pressure plate; 7. T-shaped block; 8. Storage slot; 9. T-shaped slot; 10. Connecting shaft; 11. Cutting blade; 12. Positioning slot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] Reference Figure 1-5 The embodiment of the utility model is a tool for extra-wide enameled flat wire, which includes a storage plate 1, an adjustment plate 3 and a positioning pressure plate 6. Connecting shafts 10 are provided on both sides of the bottom of the positioning pressure plate 6, and a cutting blade 11 is provided at the bottom of the connecting shaft 10. A positioning groove 12 is provided on the middle surface of the positioning pressure plate 6. Adjusting rods 2 are provided on the upper surfaces of both sides of the outer side of the storage plate 1, and a supporting slide bar 5 is provided on the inner side of the adjusting rod 2. A storage groove 8 is provided on the middle surface of the lower part of the storage plate 1, and T-shaped card slots 9 are provided on both sides of the inner side of the storage groove 8. T-shaped card blocks 7 are provided on both sides of the outer front end of the lower side of the adjustment plate 3, and support seats 4 are provided on both sides of the bottom of the adjustment plate 3.
[0024] The positioning pressure plate 6 and the connecting shaft 10 are both made of metal. The connecting shaft 10 is fixedly connected to the bottom of the positioning pressure plate 6 through the internal threads on both sides of the bottom of the positioning pressure plate 6 to form a fixed support connection. The setting of the connecting shaft 10 can drive the cutting blade 11 under the positioning pressure plate 6 to provide a stable connection effect with the bottom of the positioning pressure plate 6. The cutting blade 11 is a triangular structure of metal material. The setting of the cutting blade 11 can cut and separate the two sides of the insulating layer on the surface of the extra-wide enameled flat wire, which can facilitate manual direct separation of the insulating layer from the surface of the extra-wide enameled flat wire. The metal cutting blade 11 with its triangular structure can provide To provide a greater cutting speed, thereby accelerating work efficiency, the positioning groove 12 is a hexagonal structure, and the positioning groove 12 is connected to the middle surface of the positioning pressure plate 6 by being engaged and connected. The positioning groove 12 is set, which can provide a storage support effect for the support slide bar 5 which is also a hexagonal structure. One end of the adjusting rod 2 is movably connected to the upper surface of the two sides of the outer side of the storage plate 1. The adjusting rod 2 is formed with the upper space on the front side of the storage plate 1 by external force. The adjusting rod 2 can form a fixed support state with the upper space on the front side of the storage plate 1 after losing the external force. The positioning pressure plate 6 and the cutting blade 11 can be adjusted to the extra wide enameled flat plate by the setting of the adjusting rod 2. The distance between the upper surface of the wire and the lower surface is convenient for cutting and separating the insulation layer of extra-wide enameled flat wires of different sizes. The supporting slide bar 5 is made of metal material. The positioning pressure plate 6 forms a supporting sliding effect with the outer side of the supporting slide bar 5 through the positioning groove 12. The supporting slide bar 5 is provided, and the positioning pressure plate 6 can be pushed to drive the cutting blade 11 to slide back and forth on the surface of the insulation layer of the extra-wide enameled flat wire. The middle surface of the lower part of the storage plate 1 forms a chimeric recessed connection with the storage groove 8. Both sides of the interior of the storage groove 8 are chimerically connected with the T-shaped card groove 9. The provided storage groove 8 can provide a storage effect for the bottom of the adjustment plate 3, and can also be adjusted according to the extra-wide widths of different widths. The enameled flat wire is clamped and fixed, and both sides of the outer front end of the lower side of the adjustment plate 3 are fixedly contacted and connected with the T-shaped block 7. The adjustment plate 3 forms a limited active state with the inside of the storage groove 8 through the clamping active connection between the T-shaped block 7 and the T-shaped slot 9. Both sides of the bottom of the adjustment plate 3 are fixedly contacted and connected with the support seat 4. Through the arrangement of the adjustment plate 3, it can be used to place extra-wide enameled flat wires of different widths. Through the arrangement of the T-shaped block 7 and the T-shaped slot 9, the positioning effect of the T-shaped block 7 and the internal front side of the T-shaped slot 9 can prevent the adjustment plate 3 from detaching from the inside of the storage groove 8 during the movement inside the storage groove 8.
[0025] Working principle: Pull the adjustment plate 3 to adjust the distance between the storage plate 1 and the adjustment plate 3, place the extra-wide enameled flat wire whose insulation layer needs to be removed on the storage plate 1 and the surface above the adjustment plate 3, and then press the positioning pressure plate 6 to make the positioning pressure plate 6 adjust the distance of the cutting blade 11 on the surface of the insulation layer of the extra-wide enameled flat wire through the up and down movement of the adjustment rod 2. Finally, use the supporting slide bar 5 to provide the positioning pressure plate 6 and the cutting blade 11 with multiple back and forth scoring effects on the surface above the insulation layer of the extra-wide enameled flat wire, which is convenient for manual complete removal of the insulation layer in the later stage. At the same time, the hexagonal positioning groove 12 and the support slide bar 5 can ensure that the cutting blade 11 remains stable at all times during the sliding movement, thereby avoiding the deviation of the cutting angle of the cutting blade 11.
[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A tool for handling extra-wide enameled flat wires, comprising a storage plate (1), a distance adjustment plate (3) and a positioning pressure plate (6), characterized in that: Connecting shafts (10) are provided inside both sides of the bottom of the positioning pressure plate (6), a cutting blade (11) is provided at the bottom of the connecting shaft (10), a positioning groove (12) is provided on the middle surface of the positioning pressure plate (6), adjusting rods (2) are provided on the upper surfaces of both sides of the outside of the storage plate (1), a supporting slide rod (5) is provided inside the adjusting rod (2), a receiving groove (8) is provided on the middle surface of the bottom of the storage plate (1), T-shaped card slots (9) are provided on both sides of the inside of the receiving groove (8), T-shaped card blocks (7) are provided on both sides of the outside of the front end of the lower side of the adjusting distance plate (3), and support seats (4) are provided on both sides of the bottom of the adjusting distance plate (3).
2. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: The interiors of both sides of the bottom of the positioning pressure plate (6) are threaded structures, and the connecting shafts (10) are fixedly connected to the interior threads of both sides of the bottom of the positioning pressure plate (6).
3. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: The top of the cutting blade (11) is fixedly connected to the bottom of the connecting shaft (10), and the cutting blade (11) is fixedly connected to the bottom of the positioning pressure plate (6) through the threaded connection between the connecting shaft (10) and the inner sides of the bottom of the positioning pressure plate (6) to provide a fixed support effect.
4. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: The positioning groove (12) is a hexagonal structure, and the positioning groove (12) is engaged and connected with the middle surface of the positioning pressure plate (6).
5. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: The adjusting rod (2) is made of metal material, and the adjusting rod (2) is connected to the upper surfaces of both sides of the exterior of the storage plate (1) in a limited rotation manner.
6. The extra-wide enameled rectangular wire tool according to claim 4, characterized in that: The support slide bar (5) is a hexagonal structure, and both ends of the support slide bar (5) are fixedly connected to the adjustment rod (2). The positioning pressure plate (6) forms a supporting contact state with the upper part of the storage plate (1) through the engagement support connection between the positioning groove (12) and the support slide bar (5).
7. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: The lower middle surface of the storage plate (1) forms an interlocking recessed connection with the storage groove (8), and both sides of the interior of the storage groove (8) are interlockingly connected with the T-shaped card slot (9).
8. The extra-wide enameled rectangular wire tool according to claim 1, characterized in that: Both sides of the outer front end of the lower side of the adjustment distance plate (3) are fixedly connected to the T-shaped clamping block (7); the adjustment distance plate (3) forms a limited movable state with the inside of the receiving slot (8) through the engaging movable connection between the T-shaped clamping block (7) and the T-shaped clamping slot (9); and both sides of the bottom of the adjustment distance plate (3) are fixedly connected to the support seat (4).