12V starting power supply special for small automobile

Through modular design and simple fixing methods, the flexibility and customization issues of existing 12V small car emergency starting power supplies are solved, the flexible integration of battery modules is achieved, and the user experience and market competitiveness are improved.

CN223363873UActive Publication Date: 2025-09-19ZHEJIANG HUAGENG ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422903355.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-19
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing 12V small car emergency starting power supplies lack flexibility and customization, and are difficult to integrate into specific toolboxes or equipment, limiting application scenarios and market expansion.

Method used

It adopts a modular design and simple fixing method, including flat battery cells, ABS plastic shell, base and fixing feet, and is connected to the main control board through riveted studs to achieve flexible integration and customization of battery modules.

Benefits of technology

The starting power supply is highly flexible and customizable, and users can integrate it into various containers or equipment according to their needs, which improves its ease of use and market competitiveness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a 12V mini-car dedicated starting power supply, which comprises a shell and a battery module, the battery module comprises a plurality of single batteries which are overlapped up and down, and each single battery is of a flat structure; the shell is formed by enclosing side plates attached to six surfaces of the battery module, and the two ends of the shell in the length direction are sleeved with bases. According to the 12V starting power supply special for the small automobile, high flexibility and customization are achieved through modular design and a simple fixing mode, a user can easily integrate the battery module into various types of containers or equipment, such as metal plate boxes, according to needs of the user, and therefore more convenient and more personalized use experience is obtained; the application scene of the product is expanded, and the market competitiveness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emergency power supplies, in particular to a 12V starting power supply dedicated for small cars. Background Art

[0002] Currently, most small 12V car jump starters on the market are standalone products. While some have been optimized for size and weight, they generally lack flexibility and struggle to meet the individual needs of different users. For example, a user might want to integrate the jump starter into a specific toolbox or other device for a more convenient experience.

[0003] However, existing products usually adopt an integrated design, which makes it difficult to flexibly customize and integrate, limiting their application scenarios and market expansion. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a 12V small car-specific starting power supply with a compact structure and high flexibility and customization.

[0005] In order to achieve the above-mentioned purpose, the 12V small car-specific starting power supply designed in the present invention includes a shell and a battery module, wherein the battery module includes a plurality of battery cells overlapping each other, and each of the battery cells is a flat structure; the shell is composed of side panels that are attached to the six sides of the battery module, and both ends of the shell in the length direction are provided with a base, and the two bases are provided with fixing feet on the sides facing away from each other; at least two riveted studs are provided at the top of the two bases along the width direction of the shell, and each of the riveted studs is detachably connected to a main control board connected to the battery module by screws, and a heat dissipation gap is formed between the main control board and the shell, and the positive electrode column, the negative electrode column and the charging interface are electrically connected to the main control board.

[0006] Preferably, at least two screw holes are provided on the fixing foot.

[0007] Preferably, the fixing foot and the base are integrally formed.

[0008] Preferably, the side panels, base and fixing legs are all made of insulating flame-retardant materials.

[0009] Preferably, the side surface of the base is further provided with a plurality of notches.

[0010] Preferably, a first insulating plate is provided between the battery cells.

[0011] Preferably, the side panel includes a top panel, a bottom panel, and four sub-panels supported between the top panel and the bottom panel.

[0012] Preferably, a second insulating plate is provided on the opposite surfaces of the top plate and the bottom plate, and a positioning groove is formed between the circumferential edge of the second insulating plate and the circumferential edge of the top plate and the bottom plate.

[0013] Preferably, the overlapping length of the base and the shell is 1 / 4 of the length of the shell.

[0014] Preferably, there are four self-clinching studs, which are respectively located at the four corners of the top end of the shell.

[0015] The 12V small car-specific starting power supply designed by this utility model achieves high flexibility and customization through modular design and simple fixing methods. Users can easily integrate the battery module into various types of containers or equipment, such as sheet metal boxes, according to their own needs, thereby obtaining a more convenient and personalized use experience, expanding the product's application scenarios, and improving market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a 12V small car-specific starting power supply provided in an embodiment of the present application;

[0017] Figure 2 yes Figure 1 3D exploded view of

[0018] Figure 3 yes Figure 1 Front view of

[0019] Figure 4 yes Figure 3 Cross-sectional view at AA in the middle.

[0020] Among them: outer shell 10, side panel 11, top panel 111, bottom panel 112, sub-panel 113, second insulating plate 114, positioning groove 115, battery module 20, battery cell 21, first insulating plate 22, base 30, notch 31, fixing foot 40, rivet stud 50, main control board 60, positive pole 61, negative pole 62, charging port 63, heat dissipation gap 70. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0022] like Figures 1 to 4As shown, the 12V small car-specific starting power supply described in this embodiment includes a shell 10 and a battery module 20. The battery module 20 includes a plurality of battery cells 21 overlapping each other, and each of the battery cells 21 is a flat structure; the shell 10 is enclosed by side panels 11 that are attached to the six sides of the battery module 20, and both ends of the shell 10 in the length direction are provided with a base 30, and the sides of the two bases 30 facing away from each other are provided with fixing feet 40; the tops of the two bases 30 are provided with at least two riveted studs 50 along the width direction of the shell 10, and each of the riveted studs 50 is detachably connected to a main control board 60 connected to the battery module 20 by screws, and the main control board 60 is separated from the shell 10 to form a heat dissipation gap 70, and the main control board 60 is electrically connected to a positive electrode post 61, a negative electrode post 62 and a charging port 63.

[0023] In practice, the housing 10 is made of ABS plastic, which offers excellent insulation and impact resistance. It consists of six independent side panels 11 connected by a snap-fit ​​structure (e.g., a mortise and tenon joint) for ease of assembly and maintenance. The battery module 20 is comprised of a plurality of flat battery cells 21, which are positioned horizontally within the housing 10 to maximize space utilization and increase energy density. In this embodiment, a first insulating plate 22 is provided between each of the battery cells 21 to enhance the safety of the battery pack.

[0024] Two bases 30 are mounted on either end of the housing 10 along its length. Mounting feet 40 are provided on the bases 30 for securing the starting power supply to various containers or devices, such as sheet metal boxes and plastic boxes, enabling a high degree of flexibility and customization. The combination of the bases 30 and mounting feet 40 securely fastens the housing 10 and battery module 20, eliminating the need for additional fasteners on the side panels 11. This simplifies the structure and improves reliability.

[0025] The main control board 60 is mounted on top of the base 30 and connected to the base 30 via self-clinching studs 50. This design facilitates installation and removal of the main control board 60 and enhances the stability of the connection. A heat dissipation gap 70 is provided between the main control board 60 and the housing 10 to ensure effective heat dissipation during operation, thereby improving its reliability and service life. In this embodiment, the main control board 60 integrates a positive electrode post 61, a negative electrode post 62, and a charging port 63, facilitating connection to a car battery and charger.

[0026] This design securely encloses the battery module 20 within the housing 10, while the side panels 11 effectively protect the battery module 20 from external environmental influences. Furthermore, through the base 30 and mounting feet 40, users can flexibly integrate the starting power supply into various toolboxes to meet the personalized needs of different users. This solution balances performance with product safety, reliability, flexibility, and ease of use.

[0027] In some embodiments, as Figure 1 As shown, the fixing foot 40 is provided with at least two screw holes. These screw holes allow for fastening with bolts or screws, providing more flexible installation options. Users can choose different sizes and types of bolts / screws, as well as different installation methods, such as direct attachment to a flat surface, using a bracket, or using other fasteners. Furthermore, compared to other fastening methods such as snap-fit ​​or adhesive attachment, bolts / screws provide a stronger hold, making the starting power supply more stable and less likely to loosen or fall off. This effectively prevents displacement or damage to the starting power supply, especially in vibrating environments such as those experienced by a moving vehicle.

[0028] In some embodiments, the fixing legs 40 are integrally formed with the base 30. This integrally formed structure is generally more durable than an assembled structure because it eliminates weak links at the joints. This effectively prevents breakage or deformation of the fixing legs 40, which must withstand certain stresses. Furthermore, this integrally formed structure eliminates additional assembly steps such as welding, bonding, or screwing, thereby simplifying the production process, improving production efficiency, and reducing manufacturing costs.

[0029] In some embodiments, the side panels 11, the base 30 and the fixing legs 40 are all made of insulating flame-retardant materials. In this embodiment, the insulating material can prevent the occurrence of leakage and electric shock accidents, while the use of flame-retardant materials can minimize the risk of fire.

[0030] In some embodiments, as Figure 1 As shown, the side of the base 30 is further provided with a plurality of notches 31. On the one hand, the design of the notches 31 enhances heat dissipation to enhance the reliability and service life of the product, and on the other hand, it can also reduce the overall weight of the product while ensuring strength.

[0031] In some embodiments, as Figure 2 、 Figure 4As shown, the side panels 11 include a top panel 111 and a bottom panel 112, as well as four sub-panels 113 supported between the top and bottom panels. Since the battery cells 21 are flat and relatively weak in their resistance to deformation in the thickness direction, the support design of multiple sub-panels 113 effectively enhances the strength of the side panels 11 in the thickness direction of the battery cells 21, enabling them to better resist deformation and bending caused by external impact or pressure, thereby protecting the integrity and safety of the battery module 20.

[0032] In some embodiments, as Figure 2 、 Figure 4 As shown, second insulating plates 114 are disposed on the opposing surfaces of the top plate 111 and the bottom plate 112. Positioning grooves 115 are formed on the circumferential edges of the second insulating plates 114, spaced from the circumferential edges of the top and bottom plates 111, 112. The second insulating plates 114 further enhance insulation performance and provide dual protection. Furthermore, the second insulating plates 114 are secured to the opposing surfaces of the top and bottom plates 111, 112, and the positioning grooves 115 formed therein provide clear assembly guides when assembling the four sub-plates 113, enabling them to be quickly and accurately installed between the top and bottom plates, thereby improving assembly precision and efficiency and reducing assembly errors.

[0033] In some embodiments, the overlapped length of the base 30 and the housing 10 is 1 / 4 of the length of the housing 10. In this embodiment, the base 30 is primarily used to support and secure the housing 10. Two bases 30 are symmetrically located at both ends of the housing 10, collectively providing support equivalent to half the length of the housing 10. This ensures the stability of the starting power supply during placement or installation, effectively distributing the weight of the battery module 20, and preventing deformation of the bottom plate 112.

[0034] In some embodiments, as Figure 1 、 Figure 2 As shown, four self-clinching studs 50 are provided, and the four self-clinching studs 50 are respectively located at the four corners of the top end of the housing 10. The four-corner arrangement can more evenly distribute the stress on the main control board 60 on the housing 10, avoiding stress concentration, thereby improving the stability of the overall structure, especially when subjected to external impact or vibration, and can better protect the main control board 60 and the electronic components thereon.

[0035] The 12V small car-specific starting power supply provided in this embodiment achieves a high degree of flexibility and customization through modular design and simple fixing methods. Users can easily integrate the battery module into various types of containers or equipment, such as sheet metal boxes, according to their own needs, thereby obtaining a more convenient and personalized user experience, expanding the product's application scenarios, and enhancing market competitiveness.

[0036] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0037] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A 12V small car special starting power supply, including a shell and a battery module, characterized in that: The battery module includes a plurality of battery cells stacked up and down, each of which is a flat structure; the outer shell is formed by side panels attached to the six sides of the battery module, and both ends of the outer shell in the length direction are provided with a base, and the two bases are provided with fixing feet on the sides facing away from each other; at least two riveted studs are provided at the top of the two bases along the width direction of the outer shell, and each of the riveted studs is detachably connected to a main control board connected to the battery module by a screw, a heat dissipation gap is formed between the main control board and the outer shell, and the positive pole, negative pole and charging interface are electrically connected to the main control board.

2. The 12V small car special starting power supply according to claim 1 is characterized in that: At least two screw holes are formed on the fixing foot.

3. The 12V small car-specific starting power supply according to claim 1 or 2, characterized in that: The fixing foot and the base are integrally formed.

4. The 12V small car-specific starting power supply according to claim 3, characterized in that: The side panels, base and fixing legs are all made of insulating flame-retardant materials.

5. The 12V small car-specific starting power supply according to claim 1, characterized in that: The side surface of the base is also provided with a plurality of notches.

6. The 12V small car-specific starting power supply according to claim 1, characterized in that: A first insulating plate is provided between the battery cells.

7. The 12V small car-specific starting power supply according to claim 1, characterized in that: The side plate includes a top plate, a bottom plate, and four sub-plates supported between the top plate and the bottom plate.

8. The 12V small car-specific starting power supply according to claim 7, characterized in that: A second insulating plate is provided on opposite surfaces of the top plate and the bottom plate, and a positioning groove is formed at a circumferential edge of the second insulating plate and spaced apart from the circumferential edges of the top plate and the bottom plate.

9. The 12V small car-specific starting power supply according to claim 1, characterized in that: The overlapping length of the base and the shell is 1 / 4 of the length of the shell.

10. The 12V small car-specific starting power supply according to claim 1, characterized in that: There are four self-clinching studs, which are respectively located at the four corners of the top end of the shell.