High-temperature and high-pressure reaction kettle

By introducing a stirring mechanism and a cooling mechanism into a high-temperature and high-pressure reactor, the problems of slow cooling and uneven stirring caused by the inability of the cooling pipe to contact the material are solved, rapid cooling and uniform stirring are achieved, and the reaction efficiency and temperature control accuracy are improved.

CN223366869UActive Publication Date: 2025-09-23ANSHAN SHUNTONG NEW CHEM MATERIALS CO LTD
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Patent Information

Application Number
CN202422630602.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-23
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The cooling pipe of the existing high-temperature and high-pressure reactor is set inside the reactor body and cannot contact the material, resulting in slow cooling speed and poor effect. At the same time, the stirring method is single and the upper and lower materials are uneven.

Method used

A stirring mechanism and a cooling mechanism were designed, including a motor, a pulley, a stirring paddle, a cylinder, spiral blades and a cooling tube. The materials were uniformly stirred by the rotation of the stirring paddle and spiral blades, and rapid cooling was achieved through the circulation of the cooling tube and coolant. The reaction temperature was adjusted in combination with a temperature sensor and a heater.

Benefits of technology

It achieves fast cooling speed and uniformity of materials, while stirring the materials uniformly, improving reaction efficiency and temperature control accuracy.

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Abstract

The utility model relates to the technical field of reaction kettles, in particular to a high-temperature and high-pressure reaction kettle which comprises a kettle body, the top of the kettle body is fixedly connected with a kettle cover through bolts and nuts, a stirring mechanism is mounted on the surfaces of the kettle body and the kettle cover, a cooling mechanism is mounted on the surface of the stirring mechanism, and a cover body is fixedly sleeved on the surface of the kettle body. And a heater is fixedly mounted on the inner wall of the cover body. Materials are added into the kettle body through the feeding pipe and are screwed through the sealing cover, the motor is controlled to operate under the transmission of the belt pulley I, the belt pulley II and the belt, so that the rotating pipe, the cooling pipe, the stirring paddle, the cylinder and the spiral blade rotate, and the reaction kettle has the advantage that the materials can be stirred and reacted; the reaction efficiency and the reaction uniformity are effectively improved, and meanwhile, materials at the bottom are continuously conveyed upwards through rotation of the spiral blades and then fall down from the outer part of the cylinder, so that non-uniformity caused by the fact that the materials sink to the bottom is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a high-temperature and high-pressure reactor. Background Art

[0002] A high-temperature and high-pressure reactor is a device specifically used for chemical reactions under high-temperature and high-pressure conditions. This type of reactor has the characteristics of high-temperature resistance, corrosion resistance, and high-pressure resistance, and is widely used in the research and production processes of energy, chemical industry, materials and other fields.

[0003] After searching, the announcement number is CN221108142U, and the name is a high-temperature and high-pressure reactor, including a reactor body. Through research and analysis, it is found that although it has the advantage of convenient cleaning of the inside of the device, it still has the following disadvantages to a certain extent.

[0004] For example, the cooling pipe used for cooling is set inside the kettle body, and is not placed in the inner cavity of the kettle body so that it cannot contact the material, resulting in slow cooling speed and poor effect when cooling is required. At the same time, the stirring method is single and the upper and lower materials are uneven. In order to solve the above technical problems, we have designed a high-temperature and high-pressure reactor. Utility Model Content

[0005] The purpose of the utility model is to provide a high-temperature and high-pressure reactor, which has the advantages of fast cooling and uniform material stirring, and solves the problem that the cooling pipe used for cooling is arranged inside the reactor body, but is not placed in the inner cavity of the reactor body and cannot contact the material, resulting in slow cooling and poor effect when cooling is required, and a single method of stirring and uneven upper and lower materials.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a high-temperature and high-pressure reactor, comprising a reactor body, a reactor cover fixedly connected to the top of the reactor body by bolts and nuts, a stirring mechanism installed on the surfaces of the reactor body and the reactor cover, a cooling mechanism installed on the surface of the stirring mechanism, a cover fixedly sleeved on the surface of the reactor body, a heater fixedly installed on the inner wall of the cover, a temperature sensor threadedly penetrated and embedded in the left side of the top of the reactor cover, and a pressure gauge installed and connected on the right side of the top of the reactor cover;

[0007] The stirring mechanism includes a motor, a first belt pulley, a second belt pulley, a belt, a stirring paddle, a cylinder and a spiral blade; the cooling mechanism includes a rotating pipe, a cooling pipe, a liquid inlet pipe and a liquid outlet pipe.

[0008] Preferably, the upper end of the rotating tube is rotatably embedded in the top of the kettle cover through a sealed bearing, the lower end of the rotating tube is rotatably embedded in the bottom of the kettle body through a sealed bearing, the upper end of the liquid inlet pipe is rotatably connected to the lower end of the rotating tube through a sealed bearing, and the lower end of the liquid outlet pipe is rotatably connected to the upper end of the rotating tube through a sealed bearing. The number of the cooling tubes is six, and their two ends are respectively connected to the surface of the rotating tube.

[0009] Preferably, the surface of the motor is fixedly connected to the rear side of the top of the kettle cover through a support plate, the belt pulley 1 is fixedly sleeved on the surface of the motor shaft, the belt pulley 2 is fixedly sleeved on the surface of the upper end of the rotating tube, and the belt drive is sleeved on the surfaces of the belt pulley 1 and the belt pulley 2.

[0010] Preferably, the side of the stirring paddle close to the cooling pipe is welded to the surface of the cooling pipe, the surface of the cylinder is welded to the surface of the cooling pipe through a support rod, and the spiral blade is sleeved and welded to the surface of the rotating pipe.

[0011] Preferably, a pressure relief valve is installed and connected to the right side of the top of the kettle cover, and a discharge valve is installed and connected to the left side of the bottom of the kettle body.

[0012] Preferably, an observation window is fixedly embedded on the front of the kettle body, a feeding pipe is connected to the left side of the top of the kettle cover, a sealing cover is provided on the top threaded sleeve of the feeding pipe surface, and a scraper is welded on the surface of the lower end of the rotating tube.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model adds materials into the kettle body through the feeding pipe and tightens it through the sealing cover. The operation of the motor is controlled under the drive of the belt pulley 1, the belt pulley 2 and the belt, so that the rotating tube, the cooling tube, the stirring paddle, the cylinder and the spiral blade rotate, thereby having the advantage of being able to stir the material reaction, effectively improving the reaction efficiency and the reaction uniformity. At the same time, the rotation of the spiral blade continuously transports the material at the bottom upward and then falls from the outside of the cylinder, effectively avoiding the unevenness caused by the material sinking to the bottom.

[0015] 2. The utility model connects the liquid inlet pipe and the liquid outlet pipe to a cooling circulation device, controls the operation of the heater to heat the kettle body, and then increases the temperature of the raw materials during the reaction. When the temperature sensor detects a temperature higher than the set temperature, it controls the operation of the cooling circulation device and the shutdown of the heater, and allows the coolant to enter the transfer pipe and the cooling pipe through the liquid inlet pipe and then be discharged through the liquid outlet pipe, thereby cooling the raw material reaction. It has the advantage of being able to adjust the reaction temperature, effectively ensuring the temperature conditions required for the production reaction, and monitoring and displaying the pressure in the reactor through a pressure gauge, so that the pressure inside the reactor is always known. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a partially cutaway perspective diagram of the present invention;

[0018] Figure 3 It is a three-dimensional schematic diagram of the cylinder and cooling pipe structure of the utility model.

[0019] In the figure: 1. kettle body; 2. kettle cover; 3. stirring mechanism; 31. motor; 32. belt pulley 1; 33. belt pulley 2; 34. belt; 35. stirring paddle; 36. cylinder; 37. spiral blade; 4. cooling mechanism; 41. rotating pipe; 42. cooling pipe; 43. liquid inlet pipe; 44. liquid outlet pipe; 5. cover; 6. heater; 7. temperature sensor; 8. pressure gauge; 9. pressure relief valve; 10. discharge valve; 11. observation window; 12. feeding pipe; 13. sealing cover; 14. scraper. DETAILED DESCRIPTION

[0020] See also Figure 1-Figure 3 A high-temperature and high-pressure reactor comprises a reactor body 1, a reactor cover 2 is fixedly connected to the top of the reactor body 1 by bolts and nuts, a stirring mechanism 3 is installed on the surface of the reactor body 1 and the reactor cover 2, a cooling mechanism 4 is installed on the surface of the stirring mechanism 3, a cover 5 is fixedly sleeved on the surface of the reactor body 1, a heater 6 is fixedly installed on the inner wall of the cover 5, a temperature sensor 7 is embedded and connected through a thread on the left side of the top of the reactor cover 2, and a pressure gauge 8 is installed and connected on the right side of the top of the reactor cover 2;

[0021] The stirring mechanism 3 includes a motor 31 , a belt pulley 1 32 , a belt pulley 2 33 , a belt 34 , a stirring paddle 35 , a cylinder 36 and a spiral blade 37 , and the cooling mechanism 4 includes a rotating pipe 41 , a cooling pipe 42 , a liquid inlet pipe 43 and a liquid outlet pipe 44 .

[0022] See also Figure 2 and Figure 3 The upper end of the rotating tube 41 is rotatably embedded in the top of the kettle cover 2 through a sealed bearing, and the lower end of the rotating tube 41 is rotatably embedded in the bottom of the kettle body 1 through a sealed bearing. The upper end of the liquid inlet pipe 43 is rotatably connected to the lower end of the rotating tube 41 through a sealed bearing, and the lower end of the liquid outlet pipe 44 is rotatably connected to the upper end of the rotating tube 41 through a sealed bearing. There are six cooling tubes 42, and their two ends are respectively connected to the surface of the rotating tube 41. By setting the cooling tube 42, when the coolant flows through it, the raw materials in the kettle body 1 are cooled, and the raw materials can be stirred when it rotates.

[0023] See also Figure 2 and Figure 3The surface of the motor 31 is fixedly connected to the rear side of the top of the kettle cover 2 through a support plate, the belt pulley 1 32 is fixedly sleeved on the surface of the rotating shaft of the motor 31, the belt pulley 2 33 is fixedly sleeved on the surface of the upper end of the rotating tube 41, and the belt 34 is driven by the belt pulley 1 32 and the belt pulley 2 33. By setting the belt pulley 1 32, the belt pulley 2 33 and the belt 34, the rotation of the rotating tube 41 is realized under the drive of the motor 31, and the rotation communication between the liquid outlet pipe 44 and the rotating tube 41 is not affected.

[0024] See also Figure 2 and Figure 3 The side of the stirring paddle 35 close to the cooling tube 42 is welded to the surface of the cooling tube 42, the surface of the cylinder 36 is welded to the surface of the cooling tube 42 through a support rod, and the spiral blade 37 is sleeved and welded on the surface of the rotating tube 41. By arranging the cylinder 36 and the spiral blade 37, the material in the lower part of the kettle body 1 is transported upward from the cylinder 36 under the rotation of the spiral blade 37, and then falls from the outside of the cylinder 36 to maintain circulation, thereby improving uniformity.

[0025] See also Figure 1 and Figure 2 A pressure relief valve 9 is installed on the right side of the top of the kettle cover 2. By setting the pressure relief valve 9, the pressure in the reactor is relieved to effectively avoid the danger of excessive pressure. A discharge valve 10 is installed on the left side of the bottom of the kettle body 1. By setting the discharge valve 10, the material in the reactor can be discharged conveniently.

[0026] See also Figure 1 and Figure 3 An observation window 11 is fixedly embedded on the front of the kettle body 1, and a feeding pipe 12 is connected to the left side of the top of the kettle cover 2. A sealing cover 13 is provided on the top threaded sleeve of the feeding pipe 12. A scraper 14 is welded on the surface of the lower end of the rotating tube 41. By setting the scraper 14, the material at the bottom of the kettle body 1 can be stirred when it rotates with the rotating tube 41, and at the same time, the material at the bottom can be prevented from sticking to the bottom of the kettle body 1.

[0027] When in use, the material is added to the kettle body 1 through the feeding pipe 12 and tightened through the sealing cover 13. The operation of the motor 31 is controlled to be driven by the belt pulley 1 32, the belt pulley 2 33 and the belt 34, so that the rotation of the rotating pipe 41, the cooling pipe 42, the stirring paddle 35, the cylinder 36 and the spiral blade 37 can stir the material to react, effectively improving the efficiency and uniformity of the reaction. At the same time, the rotation of the spiral blade 37 continuously transports the material at the bottom upward and then falls from the outside of the cylinder 36, effectively avoiding the unevenness caused by the sinking of the material. By externally connecting the liquid inlet pipe 43 and the liquid outlet pipe 44 The cooling circulation device heats the kettle body 1 by controlling the operation of the heater 6, thereby increasing the temperature of the raw material reaction. When the temperature sensor 7 detects a temperature value higher than the set temperature, it controls the operation of the cooling circulation device and the shutdown of the heater 6, and allows the coolant to enter the transfer pipe 41 and the cooling pipe 42 through the liquid inlet pipe 43, and then be discharged through the liquid outlet pipe 44. This can cool the raw material reaction and adjust the reaction temperature, effectively ensuring the temperature conditions required for the production reaction. The pressure in the reactor is monitored and displayed by the pressure gauge 8, so that the pressure inside the reactor is always known.

[0028] To sum up: the high-temperature and high-pressure reactor, through the coordination of the stirring mechanism 3, the cooling mechanism 4, the cover body 5, the heater 6, the temperature sensor 7 and the pressure gauge 8, solves the problem that the cooling pipe used for cooling is set inside the reactor body, and is not placed in the inner cavity of the reactor body so as not to contact the material, resulting in slow cooling speed and poor effect when cooling is required, and at the same time, the stirring method is single and the upper and lower materials are uneven.

Claims

1. A high-temperature and high-pressure reactor, comprising a reactor body (1), the top of which is fixedly connected to a reactor cover (2) by bolts and nuts, characterized in that: The surfaces of the kettle body (1) and the kettle cover (2) are installed with a stirring mechanism (3), the surface of the stirring mechanism (3) is installed with a cooling mechanism (4), the surface of the kettle body (1) is fixedly provided with a cover (5), the inner wall of the cover (5) is fixedly installed with a heater (6), the left side of the top of the kettle cover (2) is threadedly penetrated and inlaid with a temperature sensor (7), and the right side of the top of the kettle cover (2) is installed and connected with a pressure gauge (8); The stirring mechanism (3) comprises a motor (31), a belt pulley 1 (32), a belt pulley 2 (33), a belt (34), a stirring paddle (35), a cylinder (36) and a spiral blade (37); and the cooling mechanism (4) comprises a rotating pipe (41), a cooling pipe (42), a liquid inlet pipe (43) and a liquid outlet pipe (44).

2. A high-temperature and high-pressure reactor according to claim 1, characterized in that: The upper end of the rotating tube (41) is rotatably embedded in the top of the kettle cover (2) through a sealed bearing, and the lower end of the rotating tube (41) is rotatably embedded in the bottom of the kettle body (1) through a sealed bearing. The upper end of the liquid inlet pipe (43) is rotatably connected to the lower end of the rotating tube (41) through a sealed bearing, and the lower end of the liquid outlet pipe (44) is rotatably connected to the upper end of the rotating tube (41) through a sealed bearing. The number of the cooling tubes (42) is six, and both ends of the cooling tubes are respectively connected to the surface of the rotating tube (41).

3. A high-temperature and high-pressure reactor according to claim 1, characterized in that: The surface of the motor (31) is fixedly connected to the rear side of the top of the kettle cover (2) through a support plate, the first belt pulley (32) is fixedly sleeved on the surface of the motor (31) rotating shaft, the second belt pulley (33) is fixedly sleeved on the surface of the upper end of the rotating tube (41), and the belt (34) is transmission sleeved on the surfaces of the first belt pulley (32) and the second belt pulley (33).

4. A high-temperature and high-pressure reactor according to claim 1, characterized in that: The side of the stirring paddle (35) close to the cooling tube (42) is welded to the surface of the cooling tube (42), the surface of the cylinder (36) is welded to the surface of the cooling tube (42) through a support rod, and the spiral blade (37) is sleeved and welded to the surface of the rotating tube (41).

5. The high-temperature and high-pressure reactor according to claim 1, characterized in that: A pressure relief valve (9) is installed and communicated with the right side of the top of the kettle cover (2), and a discharge valve (10) is installed and communicated with the left side of the bottom of the kettle body (1).

6. The high-temperature and high-pressure reactor according to claim 1, characterized in that: An observation window (11) is fixedly embedded on the front of the kettle body (1), a feeding pipe (12) is connected to the left side of the top of the kettle cover (2), a sealing cover (13) is provided on the top thread sleeve of the surface of the feeding pipe (12), and a scraper (14) is welded on the surface of the lower end of the rotating tube (41).