Quick-mounting cathode wire connecting structure

By adopting a clamping structure in the electrostatic precipitator, an adjustable connection between the cathode wire and the cathode frame is achieved, which solves the problems of cumbersome installation and unstable connection in the existing technology, improves construction efficiency and connection reliability, and is suitable for electrostatic precipitator modification projects.

CN223367187UActive Publication Date: 2025-09-23FUJIAN LONGKING CO LTD
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Patent Information

Application Number
CN202422594025.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-23
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In existing electrostatic precipitators, the fixed connection between the cathode wire and the cathode frame requires a lot of installation work, and during the long-term vibration and cleaning process, the nuts are prone to loosening and falling off or the welds are prone to failure, resulting in faults such as disconnection and electric field short circuit. In addition, the existing connection method cannot flexibly adjust the position of the cathode wire.

Method used

A clamping piece structure is adopted. By installing clamping pieces at corresponding positions on the cathode frame, an adjustable connection between the cathode wire and the cathode frame is achieved using clamping bolts and clamping plates. This allows the position of the cathode wire to be flexibly adjusted at the construction site, and the connection relationship can be individually adjusted through the design of the clamping plate and the connecting plate, avoiding welding operations.

Benefits of technology

It simplifies the installation process, reduces the number of assembly and disassembly steps, improves the stability of the connection, and avoids the inconvenience of welding in a narrow space. It is suitable for electrostatic precipitator renovation projects with tight construction schedules, ensuring a reliable connection between the cathode wire and the frame that is not easy to loosen.

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Abstract

The utility model relates to a quick-mounting cathode wire connecting structure, which comprises a cathode frame, a middle rod and cathode wires, wherein the cathode frame consists of four rod bodies which are connected end to end; the middle rod is fixedly connected in the middle of the cathode frame; the cathode wires are arranged between the middle rod and the rod bodies opposite to the middle rod; a plurality of clasping pieces with corresponding positions are mounted on the periphery of the middle rod and the rod body opposite to the middle rod; each enclasping piece is composed of two enclasping pieces, and enclasping or loosening of the two enclasping pieces is controlled through enclasping bolts; the cathode wires are arranged between the clasping pieces with the corresponding positions, and the two ends of each cathode wire are fixedly connected with the adjacent clasping pieces; according to the utility model, the position of the cathode wire can be easily adjusted on the cathode frame, and the connection relation between the cathode frame and the holding piece and the connection relation between the holding piece and the cathode wire can be conveniently and independently adjusted through the holding piece, so that the cathode frame is suitable for the site construction condition.
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Description

Technical Field

[0001] The utility model relates to a fast-installed cathode wire connection structure, belonging to the field of electrostatic precipitator equipment. Background Art

[0002] Common cathode wire types for electrostatic precipitators on the market include: barb wire, bone spur wire, serrated wire, spiral wire, needle-pricked wire, etc. Among them, barb wire, bone spur wire, and serrated wire are all fixed to the cathode frame by bolt fastening, which usually requires drilling holes on the cathode frame to accommodate bolt fixation; the needle-pricked wire is connected to the cathode frame beam by welding, but due to the width limitation of the needle-pricked wire and the beam, the weld length is relatively short. The above-mentioned fixed connection methods all require a lot of installation work, and during the operation of the electrostatic precipitator, due to long-term vibration and cleaning, the nuts will loosen and fall off or the welds will fail, eventually leading to faults such as disconnection and electric field short circuit.

[0003] Chinese patent publication number CN205392758U discloses a tubular cathode wire non-welding connection device, comprising a cathode frame, a circular hole connecting plate, a cathode wire flat plate, hole bolts, slotted nuts, flat washers, spring washers, L-shaped steel wire pins and a waist-shaped hole connecting plate. The cathode frame and the two connecting plates are fixed by resistance welding, and the two connecting plates are fixed to the cathode wire flat plate by hole bolts, slotted nuts, spring washers or flat washers. The L-shaped steel wire pins are inserted into the slots of the slotted nuts and the small holes of the hole bolts, and then bent and tightened to ensure that the bolts and nuts will not fall off, and no electric welding is required in the workshop or on site. Although the patent reduces the number of welds and simplifies the installation process, once the cathode frame and the connecting plate are fixed, it is impossible to adjust the position of the cathode wire, nor can the connection between the cathode wire and the connecting plate or the connection plate and the cathode frame be adjusted separately. The disassembly and assembly steps are cumbersome and not conducive to operation on the construction site. Utility Model Content

[0004] In order to overcome the above problems, the utility model provides a quick-install cathode wire connection structure, which is easy to adjust the position of the cathode wire on the cathode frame, and can conveniently realize separate adjustment of the connection relationship between the cathode frame and the clamping member, and between the clamping member and the cathode wire through the clamping member, so as to adapt to on-site construction conditions.

[0005] The technical solution of the utility model is as follows:

[0006] A quick-install cathode wire connection structure includes a cathode frame composed of four rods connected end to end, a middle rod fixedly connected to the middle of the cathode frame, and a cathode wire arranged between the middle rod and the rod body opposite to it; the outer periphery of the middle rod and the rod body opposite to the middle rod are installed with a plurality of clamping members with corresponding positions; each of the clamping members is composed of two clamping plates, and the two clamping plates control the clamping or loosening of the two by a clamping bolt; the cathode wire is arranged between the clamping members with corresponding positions, and the two ends of the cathode wire are fixedly connected to the adjacent clamping members.

[0007] Furthermore, when the clamping piece is arranged on the middle rod, the two clamping plates are arc-shaped plates, the middle rod is placed between the two arc-shaped plates, and ear plates extend from both ends of each arc-shaped plate in opposite directions; the ear plates at both ends of the two arc-shaped plates are overlapped and connected by the clamping bolts; the clamping bolts pass through the two adjacent ear plates in turn and are locked with nuts.

[0008] Furthermore, when the clamping piece is arranged on the rod body opposite to the middle rod, the two clamping plates are special-shaped arc plates, and the rod body is placed between the two special-shaped arc plates; one end of each special-shaped arc plate forms a fitting portion, and the other end of the special-shaped arc plate extends outward to form an ear plate; the ear plates on the two special-shaped arc plates are arranged in a superimposed manner and are connected by the clamping bolts; the clamping bolts pass through the two adjacent ear plates in turn and are locked with nuts; when the clamping piece is in a clamping state, the clamping piece is fixedly connected to the rod body, and the fitting portions of the two special-shaped arc plates cooperate with each other to lock.

[0009] Furthermore, the engaging portion is an L-shaped plate, the longitudinal edge of the L-shaped plate is fixedly connected to the special-shaped arc plate, and an engaging groove is left between the transverse edge of the L-shaped plate and the special-shaped arc plate, and the L-shaped plates on the two special-shaped arc plates are arranged relative to each other; when the clamping member is in the clamping state, the transverse edge on one of the special-shaped arc plates is engaged in the engaging groove of the other special-shaped arc plate.

[0010] Furthermore, the free end of each ear plate extends outward to form a connecting piece; the end of the cathode wire is placed between two adjacent connecting pieces, and the two connecting pieces are fastened to the cathode wire by connecting bolts.

[0011] Furthermore, the ends of the cathode wires are each provided with a through hole; the connecting bolts sequentially pass through one of the adjacent connecting pieces, the through hole, and the other connecting piece and are then locked with a nut.

[0012] Furthermore, a groove is provided between each ear plate and the connecting piece to which it is connected.

[0013] Furthermore, the clamping bolt and the connecting bolt are both bolts with sockets that cooperate with the cotter pin, and the bolts are also provided with slotted nuts that are threadedly fastened to them; when the bolts are tightened with the slotted nut, the two arms of the cotter pin pass through the notches of the slotted nut and the adjacent sockets in turn and are then broken apart and bent.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model installs a plurality of clamping members at corresponding positions on the cathode frame, so that the clamping members at corresponding positions are fixedly connected to the cathode wire, thereby fixing the cathode wire to the cathode frame; by adjusting the distance between the two clamping pieces to adjust the clamping member to a clamped or loose state, the clamping member can be moved on the cathode frame or fixed on the cathode frame, which facilitates adjustment of the position of the cathode wire and the clamping member according to the on-site construction environment.

[0016] 2. The clamping member of the present invention adjusts the distance between the two clamping plates through the clamping bolt, so that it can switch between the clamping or loose state, so as to realize two modes of fixed connection between the clamping member and the cathode frame, and movable and rotatable clamping member on the cathode frame, which is easy to operate; at the same time, the connecting plate of the clamping member is fixedly connected to the cathode wire, and a groove is provided between the clamping member and the connecting plate connected to it, so that the fixed connection between the connecting plate and the cathode wire is not affected when the position of the clamping member is adjusted, and the connection relationship between the cathode wire and the clamping member, and the clamping member and the cathode frame can be adjusted separately, thereby reducing the disassembly and assembly steps and effectively saving installation time.

[0017] 3. In the utility model, there is no welding during the connection process between the cathode wire and the cathode frame, which avoids the inconvenient, time-consuming and labor-intensive welding problem in the narrow and closed internal space of the dust collector. It is particularly suitable for electrostatic precipitator modification projects with tight schedules and heavy tasks. At the same time, a threaded anti-loosening method using socket bolts and nuts, slotted nuts and cotter pins is adopted to ensure a firm and reliable connection between the cathode wire and the clamping piece, and between the clamping piece and the cathode frame. Even after a long period of vibration and cleaning, there will be no disconnection problem. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 It is a structural diagram of the connection relationship between the cathode wire and the cathode frame.

[0020] Figure 3 It is a schematic diagram of the structure of the clamping member provided on the rod body.

[0021] Figure 4 It is a side view of the clamping member provided on the rod body.

[0022] Figure 5Schematic diagram of the structure of the clamping piece when it is set on the rod body.

[0023] Figure 6 It is a schematic diagram of the structure of the clamping member arranged on the middle pole.

[0024] Figure 7 A side view of the clamping member provided on the center pole.

[0025] Figure 8 A side cross-sectional view of the cathode line.

[0026] The reference numerals in the figures are as follows:

[0027] 1. Cathode frame; 11. Rod body; 12. Middle rod; 2. Cathode wire; 21. Through hole; 3. Clamping piece; 31. Clamping plate; 32. Clamping bolt; 4. Ear plate; 5. Fitting part; 51. Longitudinal edge; 52. Horizontal edge; 53. Fitting groove; 6. Connecting plate; 61. Connecting bolt; 7. Groove; 8. Split pin; 9. Slotted nut; 91. Notch. DETAILED DESCRIPTION

[0028] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] See also Figure 1-8 A quick-install cathode wire connection structure includes a cathode frame 1 composed of four rods 11 connected end to end, a middle rod 12 fixedly connected to the middle of the cathode frame 1, and a cathode wire 2 arranged between the middle rod 11 and the rod 12 opposite to it.

[0030] Furthermore, the middle rod 12 and the outer periphery of the rod body 11 opposite to the middle rod 12 are both installed with a clamping part 3 composed of two clamping plates 31. The middle rod 12 and several clamping parts 3 on the rod body 11 opposite to the middle rod 12 are positioned opposite to each other, and cathode wires 2 are arranged between the clamping parts 3 that are positioned opposite to each other.

[0031] When the two clamping plates 31 are tightened by the clamping bolts 32, the clamping member 3 is fixed at a certain position of the middle rod 12 or the rod body 11; when the clamping bolts 32 do not tighten the two clamping plates 31, the clamping member 3 can slide along the axial direction of the middle rod 12 or the rod body 11, and can rotate along the radial direction of the middle rod 12 or the rod body 11, so as to adjust the clamping member 3 to the position corresponding to the cathode line 2, so as to facilitate the connection operation between the clamping member 3 and the cathode line 2.

[0032] When the clamping member 3 is set on the middle rod 12, the two clamping plates 31 are arc-shaped plates, and the middle rod 12 is placed between the two arc-shaped plates. The two ends of each arc-shaped plate extend out ear plates 4 in opposite directions. The clamping bolts 32 and the two ear plates 4 control the clamping or loosening between the two through the clamping bolts 32, thereby tightening or separating the clamping member 3 and the middle rod 12.

[0033] When the clamping member 3 is arranged on the rod body 11 opposite to the middle rod 12, the two clamping plates 31 are special-shaped arc plates, and the rod body 11 is placed between the two special-shaped arc plates; one end of each special-shaped arc plate forms a fitting portion 5, and the other end of the special-shaped arc plate extends outward to form an ear plate 4, and the ear plate 4 cooperates with the clamping bolt 32 to fasten the clamping member 3 to the rod body 11. At this time, the fitting portions 5 of the two special-shaped arc plates can cooperate and lock with each other to prevent the two special-shaped arc plates from loosening and separating, thereby clamping the rod body 11.

[0034] Furthermore, the engaging portion 5 is an L-shaped plate, the longitudinal edge 51 of the L-shaped plate is fixedly connected to the special-shaped arc plate, and an engaging groove 53 is left between the transverse edge 52 of the L-shaped plate and the special-shaped arc plate. The L-shaped plates on the two special-shaped arc plates are arranged opposite to each other. When the clamping member 3 is fixed on the rod body 11, the transverse edge 52 on one special-shaped arc plate is engaged in the engaging groove 53 of the other special-shaped arc plate.

[0035] Furthermore, the free end of each ear plate 4 extends outward to form a connecting piece 6. When the two clamping plates 31 are connected by the clamping bolts 32, the ear plates 4 on the two clamping plates 31 are overlapped, and at the same time, the connecting pieces 6 on the two ear plates 4 are overlapped. The end of the cathode wire 2 with the through hole 21 is arranged between the two overlapping connecting pieces 6, and the two connecting pieces 6 are fastened to the cathode wire 2 by the connecting bolts 61.

[0036] Furthermore, a groove 7 is provided between each ear plate 4 and the connecting piece 6 to which it is connected. When the clamping member 3 is fastened to the middle rod 12 or the rod body 11, the groove 7 prevents the thickness of the cathode wire 2 end from affecting the clamping state of the clamping member 3 when the two connecting pieces 6 are fixedly connected to the cathode wire 2. At the same time, when the position of the clamping member 3 needs to be adjusted, the clamping member 3 can be moved or fixed by simply tightening the clamping bolt 32, thereby adjusting the position of the clamping member 3 without affecting the fastening connection between the cathode wire 2 and the clamping member 3. The clamping piece 31, ear plate 4, and connecting piece 6 can be made of high-quality spring steel sheets with strong elasticity and resilience, ensuring the reliability of the fastening connection of the clamping member 3 and making the connection between the cathode wire 2 and the cathode frame 1 more secure.

[0037] Furthermore, the clamping bolt 32 and the connecting bolt 61 are both bolts with sockets that cooperate with the cotter pin 8. The bolts and nuts are locked together to achieve the clamping between the clamping plates 31. In order to ensure the clamping state, a slotted nut 9 can be sleeved on the bolt and fastened to its thread. The two arms of the cotter pin 8 are successively passed through the notch 91 of the slotted nut 9 and the adjacent socket and then broken apart and bent to keep the position of the nut and the slotted nut 9 stable and prevent them from loosening, thereby ensuring the clamping state of the clamping member 3 and ensuring the tight connection between the cathode wire 2 and the two connecting plates 6.

[0038] The working principle of this utility model:

[0039] See also Figure 1-8 A number of corresponding holding pieces 3 are installed on the outer periphery of the middle rod 12 of the cathode frame 1 and the rod body 11 opposite to the middle rod 12.

[0040] The connection method of each clamping member 3 and the middle rod 12 is: the two arc-shaped plates are placed on both sides of the middle rod 12 and are arranged in contact with the outer periphery of the middle rod 12. At this time, the ear plates 4 at the ends of the two arc-shaped plates are overlapped, and the clamping bolts 32 pass through the two adjacent ear plates 4 in turn and are tightened with the nuts to fasten the clamping member 3 to the middle rod 12. At the same time, the connecting plates 6 on the two arc-shaped plates are overlapped.

[0041] The connection method of each clamping member 3 and the rod body 11 is: two special-shaped arc plates are placed on both sides of the rod body 11 and are arranged in contact with the outer periphery of the rod body 11. At this time, the horizontal edge 52 on one special-shaped arc plate is embedded in the embedding groove 53 of the other special-shaped arc plate, and the ear plates 4 at the other ends of the two special-shaped arc plates are overlapped. The clamping bolts 32 pass through the two adjacent ear plates 4 in turn and are tightened with the nuts to fasten the clamping member 3 to the rod body 11. At the same time, the connecting pieces 6 on the two special-shaped arc plates are overlapped.

[0042] Place the cathode wire 2 between the middle rod 12 and the rod body 11 opposite to the middle rod 12, and insert the two ends of the cathode wire 2 between the two adjacent connecting plates 6 respectively. Pass the connecting bolt 61 through the connecting plate 6, the through hole 21 of the cathode wire 2, and the other connecting plate 6 in sequence, and then tighten it with the nut to fasten the cathode wire 2 to the two connecting plates 6.

[0043] In order to ensure the tightening effect, the clamping bolt 32 and the connecting bolt 61 are both bolts with sockets that can cooperate with the cotter pin 8. The bolts are also threaded with slotted nuts 9. When the slotted nuts 9 are locked with the bolts, the two arms of the cotter pin 8 are passed through the slots 91 of the adjacent slotted nuts 9 in turn, and the sockets on the bolts are then bent to prevent the slotted nuts 9 and nuts from loosening.

[0044] When the position of the clamping member 3 needs to be adjusted, the cotter pin 8 placed on the ear plate 4 can be pulled out, and the slotted nut 9 and the nut on the ear plate 4 can be loosened in turn to make the clamping member 3 in a sliding or rotating state. After the position of the clamping member 3 is determined, the nut and the slotted nut 9 on the ear plate 4 can be tightened in turn, and then the cotter pin 8 can be inserted and the two arms of the cotter pin 8 can be opened.

[0045] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A quick-install cathode wire connection structure, comprising a cathode frame (1) consisting of four rods (11) connected end to end, a middle rod (12) fixedly connected to the middle of the cathode frame (1), and a cathode wire (2) arranged between the middle rod (12) and the rods (11) opposite thereto, characterized in that: The center rod (12) and the outer periphery of the rod body (11) opposite to the center rod (12) are equipped with a plurality of clamping members (3) with corresponding positions; each of the clamping members (3) is composed of two clamping plates (31), and the two clamping plates (31) control the clamping or loosening of the two by means of a clamping bolt (32); the cathode wire (2) is provided between the clamping members (3) with corresponding positions, and the two ends of the cathode wire (2) are fixedly connected to the adjacent clamping members (3).

2. The quick-install cathode wire connection structure according to claim 1, characterized in that: When the clamping member (3) is arranged on the middle rod (12), the two clamping plates (31) are arc-shaped plates, the middle rod (12) is placed between the two arc-shaped plates, and the two ends of each arc-shaped plate extend ear plates (4) in opposite directions; the ear plates (4) at both ends of the two arc-shaped plates are overlapped and connected by the clamping bolts (32); the clamping bolts (32) pass through the two adjacent ear plates (4) in sequence and are locked with nuts.

3. The quick-install cathode wire connection structure according to claim 1, characterized in that: When the clamping member (3) is arranged on the rod body (11) opposite to the middle rod (12), the two clamping plates (31) are special-shaped arc plates, and the rod body (11) is placed between the two special-shaped arc plates; one end of each special-shaped arc plate forms a fitting portion (5), and the other end of the special-shaped arc plate extends outward to form an ear plate (4); the ear plates (4) on the two special-shaped arc plates are superimposed and connected by the clamping bolts (32); the clamping bolts (32) pass through the two adjacent ear plates (4) in turn and are locked with nuts; when the clamping member (3) is in a clamping state, the clamping member (3) is fixedly connected to the rod body (11), and the fitting portions (5) of the two special-shaped arc plates cooperate and lock with each other.

4. The quick-install cathode wire connection structure according to claim 3, characterized in that: The engaging portion (5) is an L-shaped plate, the longitudinal edge (51) of the L-shaped plate is fixedly connected to the special-shaped arc plate, and an engaging groove (53) is left between the transverse edge (52) of the L-shaped plate and the special-shaped arc plate, and the L-shaped plates on the two special-shaped arc plates are arranged opposite to each other; when the clamping member (3) is in the clamping state, the transverse edge (52) on one special-shaped arc plate is engaged in the engaging groove (53) of the other special-shaped arc plate.

5. A quick-install cathode wire connection structure according to claim 2 or 4, characterized in that: The free end of each ear plate (4) extends outward to form a connecting piece (6); the end of the cathode wire (2) is placed between two adjacent connecting pieces (6), and the two connecting pieces (6) are fastened to the cathode wire (2) via connecting bolts (61).

6. The quick-install cathode wire connection structure according to claim 5, characterized in that: The ends of the cathode wires (2) are each provided with a through hole (21); the connecting bolts (61) sequentially pass through one of the adjacent connecting pieces (6), the through hole (21), and the other connecting piece (6) and are then locked with a nut.

7. The quick-install cathode wire connection structure according to claim 6, characterized in that: A groove (7) is provided between each ear plate (4) and the connecting piece (6) to which it is connected.

8. The quick-install cathode wire connection structure according to claim 7, characterized in that: The clamping bolt (32) and the connecting bolt (61) are both bolts with sockets that cooperate with the cotter pin (8), and a slotted nut (9) is also sleeved on the bolt and screwed together with the slotted nut (9); when the bolt is locked with the slotted nut (9), the two arms of the cotter pin (8) pass through the notch (91) of the slotted nut (9) and the adjacent socket in turn and are then broken apart and bent.

Citation Information

Patent Citations

  • Tubulose negative pole line does not have electric welding connecting device

    CN205392758U