Single-sided gravure coating mechanism
By designing a slidably adjustable template and a detachable mold frame and mold core structure in the single-sided gravure coating mechanism, the problems of long downtime and high usage costs caused by gravure wear are solved, and efficient gravure replacement and cost reduction are achieved.
Patent Information
- Application Number
- CN202422105612.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The traditional single-sided gravure coating mechanism wears out during use and needs to be replaced regularly, resulting in long downtime and high operating costs.
A single-sided gravure coating mechanism was designed, which adjusted the position of the gravure part by sliding the template, allowing the worn gravure part to be replaced without stopping the machine, and the mold core could be replaced separately through the detachable mold frame and mold core structure.
The processing efficiency of the coating device is improved, and the downtime and use cost of replacing the gravure plate are reduced.
Smart Images

Figure CN223367322U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of gravure coating, and in particular relates to a single-sided gravure coating mechanism. Background Art
[0002] In the coating industry, gravure coating machines are widely used due to their high-precision and high-efficiency coating effects. However, traditional coating mechanisms have certain defects in the coating process. For example, in the Chinese patent with the announcement number "CN 218502490U", a single-sided gravure coating mechanism is disclosed, including a frame, a feed roller, and a discharge roller. The frame includes two side plates arranged opposite to each other, the feed roller is rotatably arranged at the bottom end of one side of the two side plates, and the discharge roller is rotatably arranged at the top end of the other side of the two side plates. It also includes at least two gravure rollers and a plurality of approach rollers arranged between the two side plates for coating the slurry on the surface of the substrate. The two gravure rollers are distributed in sequence from bottom to top, and the two ends of each gravure roller are rotatably arranged on the inner side of the two side plates. The multiple approach rollers are located on one side of the two gravure rollers. , the multiple approach rollers are distributed in sequence from bottom to top, and the multiple approach rollers can move horizontally relative to the two side plates in the direction of approaching or moving away from the two gravure rollers, so as to make the substrate contact with the two gravure rollers or separate the substrate from the two gravure rollers. By setting at least two gravure rollers, the surface of the substrate can be coated at least twice. Although the device can perform gravure coating, the gravure of the device is an integrated structure. Therefore, as the use time increases, the gravure will gradually wear out. Therefore, the device needs to replace the gravure regularly, and it takes a long time to stop the machine to complete the replacement, which reduces the processing efficiency of the device. In addition, the device needs to be replaced as a whole when replacing the gravure, and the use cost is high. Utility Model Content
[0003] The purpose of the present utility model is to provide a single-sided gravure coating mechanism to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a single-sided gravure coating mechanism, comprising a feeding member, the feeding member comprising a feeding portion and a discharging portion, a conveying channel for conveying a substrate along a preset path being formed between the feeding portion and the discharging portion, and a template member sliding between the feeding portion and the discharging portion, the template member being located below the conveying channel, the moving direction of the template member being perpendicular to the moving direction of the substrate, and the template member comprising a supporting portion and two gravure portions, the top of the gravure portion forming a coating cavity for coating the substrate, the two gravure portions being symmetrically arranged on the top of the supporting portion, and the template member sliding so that one of the gravure portions is located below the conveying channel;
[0005] The coating mechanism further comprises a pressing member for pressing down the substrate, wherein the pressing member is located between the feeding portion and the discharging portion, and the pressing member is located above the conveying channel.
[0006] Preferably, the concave part includes a bottom plate, the top of the bottom plate bulges outward to form a mold core, and a detachable mold frame is provided above the bottom plate, a through-type mold cavity is formed on the mold frame, the mold core is located inside the mold cavity, the coating cavity is formed between the mold core and the mold cavity, and one side of the mold frame is open to form an injection hole, and the injection hole is connected to the mold cavity.
[0007] Preferably, the mold frame is symmetrically provided with two insertion holes in a direction perpendicular to the horizontal plane, the mold cavity is located between the two insertion holes, and two insertion rods matching the insertion holes are symmetrically fixedly connected to the top of the bottom plate.
[0008] Preferably, the supporting part comprises a supporting frame, the top of the supporting frame is recessed to form a placement cavity, and the two bottom plates are symmetrically placed inside the placement cavity.
[0009] Preferably, the bottom of the bottom plate is recessed to form a positioning hole, and the bottom end of the interior of the placement cavity is convex to form a positioning head matching the positioning hole.
[0010] Preferably, the feeding part includes a first side frame, the interior of the first side frame is symmetrically connected to two feeding rollers, and the first side frame is fixedly connected to a first motor, and the output end of the first motor is connected to one of the feeding rollers.
[0011] Preferably, the discharging part includes a second side frame, the interior of the second side frame is symmetrically connected to two discharging rollers, and the second side frame is fixedly connected to a second motor, and the output end of the second motor is connected to one of the discharging rollers.
[0012] Preferably, the coating mechanism also includes a base frame, which is fixed between the first side frame and the second side frame, and two guide plates are symmetrically fixedly connected to the inner wall of the base frame, the support frame is slidably connected to the inside of the base frame, and the two symmetrical sides of the support frame are recessed to form side grooves, the side grooves match the guide plates, and a positioning screw is screwed into the top of the support frame, the free end of the positioning screw extends to the inside of the side groove to contact the guide plate, and the top of the guide plate is recessed to form a top groove.
[0013] Preferably, two support rods are fixedly connected to both symmetrical sides of the support frame, the support rods are located between the two side grooves, and the bottoms of the support rods are fixedly connected to the base frame, and the bottom of the base frame is rotatably connected to moving wheels.
[0014] Preferably, the lower pressure member includes a top plate, which is fixedly connected between the first side frame and the second side frame, and the top of the top plate is fixedly connected to an electric push rod, and the telescopic end of the electric push rod is equipped with a lower pressure plate, which is located below the top plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] (1) The utility model provides a support part and two concave parts, and pulls the support part to slide relative to the conveying channel, thereby adjusting the positions of the two concave parts relative to the conveying channel. When one of the concave parts moves below the conveying channel, the personnel can replace the other concave part, so that the personnel can complete the replacement without stopping the machine for a long time, thereby improving the processing efficiency of the device.
[0017] (2) The utility model sets a base plate and a mold frame. After the mold frame is placed on the base plate, a coating cavity for coating the substrate is formed between the mold cavity and the mold core. When the mold core is worn, personnel only need to separate the mold frame and the base plate to replace the mold core and the base plate separately, so that personnel do not need to replace the entire part, thereby reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is one of the three-dimensional diagrams of the present utility model;
[0019] Figure 2 This is the second stereogram of the utility model;
[0020] Figure 3 This is a three-dimensional diagram of the utility model with the lower pressing piece removed;
[0021] Figure 4 It is a three-dimensional diagram of the lower pressing member of the utility model;
[0022] Figure 5 This is a three-dimensional diagram of the feeding piece of the utility model;
[0023] Figure 6 A three-dimensional diagram of the template component of the present utility model;
[0024] Figure 7 This is an exploded view of the template component of the utility model;
[0025] Figure 8 This is one of the three-dimensional diagrams of the utility model when the mold core and the mold frame are separated;
[0026] Figure 9 This is the second three-dimensional diagram of the utility model when the mold core and the mold frame are separated;
[0027] In the figure: 1. Template member; 11. Support rod; 12. Base frame; 13. Moving wheel; 14. Support frame; 15. Side groove; 16. Placement cavity; 17. Positioning screw; 18. Mold frame; 19. Mold cavity; 110. Bottom plate; 111. Mold core; 112. Injection hole; 113. Positioning head; 114. Insertion hole; 115. Insertion rod; 116. Positioning hole; 2. Feeding member; 21. Base frame; 22. First side frame; 23. Feed roller; 24. First motor; 25. Second side frame; 26. Discharge roller; 27. Second motor; 28. Top groove; 29. Guide plate; 3. Lower pressure member; 31. Top plate; 32. Electric push rod; 33. Lower pressure plate. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figures 1-9 As shown, the utility model provides the following technical solutions:
[0030] A single-sided gravure coating mechanism includes a feed member 2, which includes a feed portion and a discharge portion. A conveying channel for conveying a substrate along a preset path is formed between the feed portion and the discharge portion. A template member 1 slides between the feed portion and the discharge portion. The template member 1 is located below the conveying channel. The movement direction of the template member 1 is perpendicular to the movement direction of the substrate. The template member 1 includes a support portion and two gravure portions. The top of the gravure portion forms a coating cavity for coating the substrate. The two gravure portions are symmetrically arranged on the top of the support portion. The template member 1 slides so that one of the gravure portions is located below the conveying channel.
[0031] The coating mechanism further includes a pressing member 3 for pressing down the substrate. The pressing member 3 is located between the feeding portion and the discharging portion, and is located above the conveying channel.
[0032] Through the above technical solution, when personnel need to coat the substrate, the coating is added to the coating cavity. After the coating is added, the position of the gravure part on the template part 1 is adjusted by pulling the template part 1 to slide relative to the feed part and the discharge part, so that the gravure part moves to the bottom of the conveying channel, and then the substrate to be coated is inserted from the feed part, and the substrate is pulled out from the discharge part. The feed part and the discharge part work to drive the substrate to move. When the substrate moves to the coating position, the pressing part 3 works to press the substrate down so that the substrate contacts the coating cavity on the gravure part, and then the substrate is coated. After the substrate is coated, the above steps are repeated to continuously coat the substrate. When the personnel need to replace the gravure part, the template part 1 is pulled relative to the conveying channel to move the current gravure part on the template part 1 away from the conveying channel and the other gravure part is close to the conveying channel, so that the device can work normally, and when the device is working, the personnel can replace the gravure part that is excessively worn.
[0033] Specifically, in one embodiment, regarding the above-mentioned intaglio portion:
[0034] like Figure 1 one Figure 3 、 Figure 6-Figure 9 As shown, the concave part includes a base plate 110, the top of the base plate 110 bulges outward to form a mold core 111, and a detachable mold frame 18 is provided above the base plate 110, and a through-type mold cavity 19 is formed on the mold frame 18. The mold core 111 is located inside the mold cavity 19, and a coating cavity is formed between the mold core 111 and the mold cavity 19. One side of the mold frame 18 is open to form an injection hole 112, and the injection hole 112 is connected to the mold cavity 19.
[0035] In this embodiment, when coating is required, the paint delivery pipe is connected through the injection hole 112 to deliver the paint to the coating chamber. When the substrate passes above the coating chamber, the pressing member 3 works to press the substrate down into the coating chamber, thereby completing the coating. When personnel need to replace the mold core 111, they pull the mold frame 18 to separate the mold frame 18 from the base plate 110, and then separate the mold core 111 on the base plate 110 from the mold cavity 19, and then the mold core 111 can be replaced.
[0036] In order to make the mold frame 18 and the bottom plate 110 more secure after being connected, Figure 8-Figure 9 As shown, the mold frame 18 has two symmetrical insertion holes 114 along the direction perpendicular to the horizontal plane, the mold cavity 19 is located between the two insertion holes 114, and two insertion rods 115 matching the insertion holes 114 are symmetrically fixedly connected to the top of the bottom plate 110.
[0037] In this embodiment, after the mold frame 18 is placed on the bottom plate 110 , the insertion rods 115 are inserted into the insertion holes 114 on the mold frame 18 , so that the bottom plate 110 and the mold frame 18 are more firmly connected.
[0038] In addition, in the present invention, regarding the above-mentioned supporting portion:
[0039] like Figure 1-Figure 3 、 Figure 6-Figure 7 As shown, the support part includes a support frame 14 , the top of the support frame 14 is recessed to form a placement cavity 16 , and two bottom plates 110 are symmetrically placed inside the placement cavity 16 .
[0040] In this embodiment, the two base plates 110 are supported by the placement cavity 16 on the support frame 14. When a person pulls the support frame 14 to move, the support frame 14 drives the two base plates 110 to move, thereby adjusting the position of the base plates 110, so that one of the base plates 110 moves to the bottom of the conveying channel, and the person can replace the other base plate 110 and the mold core 111 corresponding to the base plate 110.
[0041] When the bottom plate 110 is placed inside the placement cavity 16, in order to make the bottom plate 110 more stable, Figure 7 and Figure 9 As shown, the bottom of the bottom plate 110 is recessed to form a positioning hole 116 , and the bottom end of the interior of the placement cavity 16 is convex to form a positioning head 113 that matches the positioning hole 116 .
[0042] In this embodiment, when a person places the bottom plate 110 inside the placement cavity 16 , the positioning holes 116 cooperate with the positioning heads 113 to make the bottom plate 110 more securely placed in the placement cavity 16 .
[0043] Specifically, in one embodiment, regarding the above-mentioned feed part:
[0044] like Figure 1-Figure 3 、 Figure 5 As shown, the feeding part includes a first side frame 22 , and two feeding rollers 23 are symmetrically connected to the inside of the first side frame 22 for rotation. A first motor 24 is fixedly connected to the first side frame 22 , and the output end of the first motor 24 is connected to one of the feeding rollers 23 .
[0045] In this embodiment, the substrate is placed between two feed rollers 23 , and the first motor 24 drives the feed rollers 23 to rotate, thereby driving the substrate to move between the two feed rollers 23 and move the substrate toward the discharge portion.
[0046] Specifically, in one embodiment, regarding the above-mentioned feed part:
[0047] like Figure 1-Figure 3 、 Figure 5 As shown, the discharging part includes a second side frame 25 , and the second side frame 25 is internally symmetrically connected to two discharging rollers 26 , and a second motor 27 is fixedly connected to the second side frame 25 , and the output end of the second motor 27 is connected to one of the discharging rollers 26 .
[0048] In this embodiment, after the substrate passes between the two discharge rollers 26 , the second motor 27 is operated to drive the discharge rollers 26 to rotate on the second side frame 25 , thereby driving the substrate to move, and further driving the substrate to move continuously.
[0049] In addition, in the present invention, regarding how to install the first side frame 22 and the second side frame 25, as shown in FIG. Figure 1-Figure 3 、 Figure 5 As shown, the coating mechanism also includes a base frame 21, which is fixed between the first side frame 22 and the second side frame 25, and two guide plates 29 are symmetrically fixedly connected to the inner wall of the base frame 21, and the support frame 14 is slidably connected to the inside of the base frame 21, and the two symmetrical sides of the support frame 14 are recessed to form side grooves 15, and the side grooves 15 match the guide plates 29. A positioning screw 17 is screwed into the top of the support frame 14, and the free end of the positioning screw 17 extends to the inside of the side groove 15 to contact the guide plate 29, and the top of the guide plate 29 is recessed to form a top groove 28.
[0050] In this embodiment, the first side frame 22 and the second side frame 25 are supported by the base frame 21. When a person pulls the support frame 14 to move, the guide plate 29 and the side groove 15 cooperate to make the support frame 14 move more smoothly. When the support frame 14 moves to the employee's position, the positioning screw 17 is rotated so that one end of the positioning screw 17 moves to the inside of the side groove 15 and presses against the guide plate 29, so that the adjusted position of the support frame 14 is tightened.
[0051] When the support frame 14 moves, in order to make the support frame 14 more stable, as shown in FIG. Figure 1-Figure 3 、 Figure 6-Figure 7 As shown, two support rods 11 are fixedly connected to the symmetrical sides of the support frame 14. The support rods 11 are located between the two side grooves 15, and the bottom of the support rods 11 is fixedly connected to the base frame 12. The bottom of the base frame 12 is rotatably connected to the moving wheel 13.
[0052] In this embodiment, when the support frame 14 moves, the support rod 11, the base frame 12 and the moving wheel 13 cooperate to make the support frame 14 move more smoothly.
[0053] Specifically, in one embodiment, regarding the above-mentioned pressing member 3:
[0054] like Figure 1-Figure 2 、 Figure 4 As shown, the lower pressure member 3 includes a top plate 31, which is fixedly connected between the first side frame 22 and the second side frame 25, and an electric push rod 32 is fixedly connected to the top of the top plate 31, and a lower pressure plate 33 is installed at the telescopic end of the electric push rod 32, and the lower pressure plate 33 is below the top plate 31.
[0055] In this embodiment, when the substrate moves to above the mold core 111, the electric push rod 32 works, thereby driving the lower pressure plate 33 to move relative to the top plate 31, thereby pressing the substrate downward, making the substrate contact with the mold core 111, and then coating the substrate.
[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A single-sided gravure coating mechanism, characterized in that: The invention comprises a feeding member (2), wherein the feeding member (2) comprises a feeding portion and a discharging portion, wherein a conveying channel for conveying a substrate along a preset path is formed between the feeding portion and the discharging portion, and a template member (1) slides between the feeding portion and the discharging portion, wherein the template member (1) is located below the conveying channel, wherein the moving direction of the template member (1) is perpendicular to the moving direction of the substrate, and wherein the template member (1) comprises a supporting portion and two concave portions, wherein a coating cavity for coating the substrate is formed at the top of the concave portion, wherein the two concave portions are symmetrically arranged at the top of the supporting portion, and wherein one of the concave portions is located below the conveying channel by sliding the template member (1); The invention also comprises a pressing member (3) for pressing down the substrate, wherein the pressing member (3) is located between the feeding part and the discharging part, and the pressing member (3) is located above the conveying channel.
2. The single-sided gravure coating mechanism according to claim 1, characterized in that: The concave portion includes a bottom plate (110), the top of the bottom plate (110) is convex to form a mold core (111), and a detachable mold frame (18) is provided above the bottom plate (110), a through-type mold cavity (19) is formed on the mold frame (18), the mold core (111) is located inside the mold cavity (19), the coating cavity is formed between the mold core (111) and the mold cavity (19), and one side of the mold frame (18) is open to form an injection hole (112), and the injection hole (112) is connected to the mold cavity (19).
3. The single-sided gravure coating mechanism according to claim 2, characterized in that: The mold frame (18) is symmetrically provided with two insertion holes (114) along a direction perpendicular to a horizontal plane, the mold cavity (19) is located between the two insertion holes (114), and two insertion rods (115) matching the insertion holes (114) are symmetrically fixedly connected to the top of the bottom plate (110).
4. A single-sided gravure coating mechanism according to claim 2 or 3, characterized in that: The supporting part comprises a supporting frame (14), the top of the supporting frame (14) is recessed to form a placement cavity (16), and the two bottom plates (110) are symmetrically placed inside the placement cavity (16).
5. The single-sided gravure coating mechanism according to claim 4, characterized in that: The bottom of the bottom plate (110) is recessed to form a positioning hole (116), and the bottom end of the interior of the placement cavity (16) is convex to form a positioning head (113) that matches the positioning hole (116).
6. A single-sided gravure coating mechanism according to any one of claims 1 to 3, characterized in that: The feeding part comprises a first side frame (22), two feeding rollers (23) are symmetrically connected to the interior of the first side frame (22), and a first motor (24) is fixedly connected to the first side frame (22), and the output end of the first motor (24) is connected to one of the feeding rollers (23).
7. The single-sided gravure coating mechanism according to claim 6, characterized in that: The discharging part comprises a second side frame (25), the interior of the second side frame (25) is symmetrically connected to two discharging rollers (26), and a second motor (27) is fixedly connected to the second side frame (25), and the output end of the second motor (27) is connected to one of the discharging rollers (26).
8. The single-sided gravure coating mechanism according to claim 4, characterized in that: The invention also includes a base frame (21), wherein the base frame (21) is fixed between the first side frame (22) and the second side frame (25), and the inner wall of the base frame (21) is symmetrically fixedly connected with two guide plates (29), the support frame (14) is slidably connected to the inside of the base frame (21), and the symmetrical two sides of the support frame (14) are both recessed to form side grooves (15), and the side grooves (15) match the guide plates (29), and the top of the support frame (14) is screwed and connected with a positioning screw (17), and the free end of the positioning screw (17) extends to the inside of the side groove (15) to abut against the guide plate (29), and the top of the guide plate (29) is recessed to form a top groove (28).
9. The single-sided gravure coating mechanism according to claim 8, characterized in that: Two support rods (11) are fixedly connected to both symmetrical sides of the support frame (14), the support rods (11) are located between the two side grooves (15), and the bottoms of the support rods (11) are fixedly connected to the base frame (12), and the bottoms of the base frame (12) are rotatably connected to the moving wheels (13).
10. The single-sided gravure coating mechanism according to claim 7, characterized in that: The lower pressing member (3) includes a top plate (31), the top plate (31) is fixedly connected between the first side frame (22) and the second side frame (25), and the top of the top plate (31) is fixedly connected to an electric push rod (32), and the telescopic end of the electric push rod (32) is installed with a lower pressing plate (33), and the lower pressing plate (33) is located below the top plate (31).
Citation Information
Patent Citations
Single-sided gravure coating mechanism
CN218502490U