Forge piece sorting device

Through the combined structure of slides, flaps and temperature probes, automatic sorting of forgings is achieved, solving the problems of narrow applicability and low precision of existing devices, and improving production efficiency and product quality.

CN223367563UActive Publication Date: 2025-09-23JIANGSU LEAP MACHINE
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422123395.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-09-23
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing forging sorting device has a narrow application range and low sorting accuracy, especially for non-circular forgings. In addition, temperature detection relies on manual handheld temperature measuring guns, which cannot effectively sort out unqualified products.

Method used

The combined structure of slide, flap, push cylinder and temperature probe is adopted. The temperature of forgings is detected by the temperature probe. The flap sends the forgings to the corresponding guide plate according to the detection results to realize automatic sorting.

Benefits of technology

It improves the applicability and accuracy of forging sorting, ensures that the product heat treatment performance meets the process requirements, improves production efficiency and product quality, and has a simple and reliable structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223367563U_ABST
    Figure CN223367563U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of temperature control sorting, in particular to a forge piece sorting device which comprises a sliding way, a turning plate, a material pushing air cylinder and a temperature measuring probe, a qualified product guide plate and an unqualified product guide plate are arranged outside the turning plate, the direction of the qualified product guide plate is consistent with that of the sliding way, and the direction of the unqualified product guide plate is consistent with that of the sliding way. The direction of the unqualified product guide plate is consistent with that of the material pushing air cylinder; an overturning air cylinder is arranged below the overturning plate, and the overturning plate can be overturned by a certain angle under the driving of the overturning air cylinder. Compared with a traditional method, according to the technical scheme, through cooperation of the sliding way, the turning plate and the temperature measuring probe, products moved to the turning plate are sorted according to the temperature, forgings with unqualified temperatures can be fed into the unqualified product guide plate, it is ensured that the heat treatment performance of the products meets the technological requirements, the production efficiency is greatly improved, and the product quality is improved; and the device is simple in structure, reliable in action and capable of meeting the sorting requirements of various types of products.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of temperature control sorting, in particular to a forging sorting device. Background Art

[0002] Heat treatment of forgings in a controlled cooling line is a metal heat treatment method that uses high-speed airflow to rapidly cool metal parts from a high-temperature state; it mainly relies on the advantage of cooling speed to promote changes in the material structure, thereby enhancing the performance of the material.

[0003] The patent document with patent announcement number: CN204735457U discloses a high-temperature bar pre-sorting device, which includes a bracket, a workpiece chute, and a telescopic cylinder, wherein the bracket is fixedly connected to the workpiece chute, the workpiece chute is cylindrical and arranged at an angle, and an infrared thermometer for detecting the temperature of the high-temperature bar is arranged on the upper end side of the workpiece chute, and a rectangular unqualified high-temperature bar sorting port is opened on the lower side of the middle part of the workpiece chute, and a movable door is provided at the sorting port, one end of the movable door is hinged to the workpiece chute, the telescopic rod of the telescopic cylinder is connected to the movable door, and the infrared thermometer is electrically connected to the control valve of the telescopic cylinder. The utility model has a scientific structure and detects high-temperature bar by using an infrared thermometer. When unqualified high-temperature bar is detected, the movable door is rotated by the telescopic cylinder to make the unqualified high-temperature bar slide out of the sorting port to prevent it from entering the next process. It is easy to use.

[0004] The above scheme is specifically used for sorting round bars, and its structure is not suitable for forgings of other shapes. Moreover, the temperature of forgings is still mostly detected by manual handheld temperature measuring guns, which cannot effectively sort forgings with unqualified temperatures. Utility Model Content

[0005] In order to overcome the above technical problems, the purpose of the present utility model is to provide a forging sorting device, which solves the problem that the current forging sorting device has a narrow application range and low sorting accuracy.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A forging sorting device comprises a slide, a flap, a push cylinder and a temperature measuring probe, wherein a qualified product guide plate and a rejected product guide plate are provided on the outside of the flap, wherein the qualified product guide plate and the slide are in the same direction, and the rejected product guide plate and the push cylinder are in the same direction;

[0008] A turning cylinder is provided below the flap, and the flap can be turned at a certain angle under the drive of the turning cylinder;

[0009] The temperature measuring probe determines whether the product moved onto the flip plate is qualified or not; when the product on the flip plate is qualified, the flip cylinder drives the flip plate to flip and send the qualified product to the qualified product guide plate; when the product on the flip plate is unqualified, the pushing cylinder drives the unqualified product to be sent to the unqualified product guide plate to complete the sorting of the products.

[0010] Furthermore, the slide is arranged to be inclined, with the horizontal height of the end of the slide away from the flap being higher, and the horizontal height of the end of the slide close to the flap being lower.

[0011] Furthermore, a frame one is provided below the slide, a frame two is provided below the flip plate, a mounting seat is provided below the frame two, and the flip cylinder is provided above the mounting seat; the qualified product guide plate and the unqualified product guide plate are respectively installed in different directions of the frame two; a vertical plate is also provided on the frame two at a position opposite to the unqualified product guide plate, and the pushing cylinder and the temperature measuring probe are both installed on the vertical plate.

[0012] Furthermore, a round rod is provided at a position of the second frame near the qualified product guide plate, and the position of the flip cylinder is arranged opposite to the position of the round rod; a strip rod and a rotating seat are respectively provided on the opposite sides of the bottom surface of the flip plate, the rotating seat is rotatably connected to the round rod, and the output end of the flip cylinder is connected to a connecting column, the end of the connecting column is penetrated by a through hole, and the strip rod is rotatably connected to the through hole.

[0013] Furthermore, the pushing cylinder is installed on the outside of the vertical plate, the extending direction of the output end of the pushing cylinder is consistent with the direction of the unqualified product guide plate, and the output end of the pushing cylinder is connected to the pushing plate.

[0014] Furthermore, there are certain gaps between the flip plate and the slideway, the qualified product guide plate, the unqualified product guide plate and the push plate.

[0015] Furthermore, compared with the horizontal flip plate, the qualified product guide plate and the unqualified product guide plate are both in an inclined state.

[0016] Furthermore, a storage groove is provided at a position of the vertical plate corresponding to the push plate.

[0017] Furthermore, a plurality of buffer strips are provided on the surface of the flap.

[0018] Furthermore, a bending portion extending upward is formed at one end of the flap away from the slide.

[0019] Beneficial effects of the utility model:

[0020] Compared with traditional methods, this technical solution uses a slide, a flip plate and a temperature probe to sort the products moved onto the flip plate according to the temperature. Unqualified temperature forgings can be sent to the unqualified product guide plate to ensure that the product heat treatment performance meets the process requirements, greatly improving production efficiency and product quality. The device has a simple structure, reliable operation, and can meet the sorting needs of various types of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] Figure 1 It is a three-dimensional view of the utility model;

[0023] Figure 2 It is a side view of the utility model;

[0024] Figure 3 This is a three-dimensional view of the frame 2, the flap, the qualified product guide plate, the unqualified product guide plate and the push cylinder in the utility model;

[0025] Figure 4 It is a three-dimensional view of the bottom of the flap in the present invention;

[0026] Figure 5 This is a three-dimensional view of the mounting base and the flip cylinder in the utility model;

[0027] Figure 6 This is a three-dimensional view of the frame 2, the push cylinder, the mounting base and the temperature probe in the utility model;

[0028] Figure 7 It is a stereoscopic view of the flap in other examples of this scheme.

[0029] In the figure: 1. Slide; 2. Flip plate; 21. Bar; 22. Rotating seat; 23. Buffer strip; 24. Bending part; 3. Frame 1; 4. Frame 2; 41. Vertical plate; 42. Storage slot; 43. Round rod; 5. Guide plate for qualified products; 6. Guide plate for unqualified products; 7. Push cylinder; 71. Push plate; 8. Temperature probe; 9. Mounting seat; 91. Flip cylinder; 92. Connecting column. DETAILED DESCRIPTION

[0030] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0031] like Figure 1 、 Figure 2 As shown, a forging sorting device includes a slide 1, a flap 2, a push cylinder 7, and a temperature probe 8. A qualified product guide plate 5 and a rejected product guide plate 6 are provided on the outside of the flap 2. The qualified product guide plate 5 and the slide 1 are oriented in the same direction, and the rejected product guide plate 6 and the push cylinder 7 are oriented in the same direction. A turning cylinder 91 is provided below the flap 2. The flap 2 can be turned to a certain angle under the drive of the turning cylinder 91.

[0032] According to the above technical solution, when sorting products, the products slide from the slide 1 to the flap 2. After the products move onto the flap 2, the temperature probe 8 performs temperature detection on the products moved onto the flap 2 to determine whether they are qualified. The temperature probe 8 inputs the relevant temperature judgment standard in advance; when the temperature probe 8 detects that the product on the flap 2 is qualified, the flip cylinder 91 drives the flap 2 to flip a certain angle to send the qualified product into the qualified product guide plate 5; and when the product on the flap 2 is unqualified, the flap 2 remains stationary, and the pushing cylinder 7 drives the unqualified product into the unqualified product guide plate 6, thereby completing the sorting of the products.

[0033] like Figure 2 As shown, as an example, the slide 1 is set at an angle, the horizontal height of the end of the slide 1 away from the flap 2 is higher, and the horizontal height of the end of the slide 1 close to the flap 2 is lower. When the product is placed on the slide 1, the product can slide along the slide 1 without being driven by other power, which is green and energy-saving.

[0034] like Figure 2 、 Figure 3 As shown, as an example, a rack 1 3 is provided below the slide 1, a rack 2 4 is provided below the flip plate 2, a mounting seat 9 is provided below the rack 2 4, and a flip cylinder 91 is provided above the mounting seat 9; the qualified product guide plate 5 and the unqualified product guide plate 6 are respectively installed in different directions of the rack 2 4; a vertical plate 41 is also provided on the rack 2 4 at a position opposite to the unqualified product guide plate 6, and the pushing cylinder 7 and the temperature probe 8 are both installed on the vertical plate 41, and the temperature probe 8 faces the center of the flip plate 2.

[0035] The temperature measuring probe 8 has various types to choose from, such as thermocouple, thermal resistor and infrared.

[0036] In this example, the flap 2 is a square structure, and the qualified product guide plate 5 and the unqualified product guide plate 6 are located on adjacent sides of the flap 2 .

[0037] like Figure 3 、 Figure 4 、 Figure 5 、 Figure 6As shown, the above scheme is further refined, a round rod 43 is provided at the position of the frame 2 4 near the qualified product guide plate 5, and the position of the flip cylinder 91 is arranged opposite to the position of the round rod 43; a strip rod 21 and a rotating seat 22 are respectively provided on the opposite sides of the bottom surface of the flap 2, the rotating seat 22 is rotatably connected to the round rod 43, and the output end of the flip cylinder 91 is connected to a connecting column 92, and a through hole is opened at the end of the connecting column 92, and the strip rod 21 is rotatably connected to the through hole; when the temperature probe 8 detects that the product on the flip plate 2 is a qualified product, the output end of the flip cylinder 91 extends, and as the output end drives the connecting column 92 to rise, the entire flip plate 2 flips a certain angle about the round rod 43 until the product on the flip plate 2 is sent into the qualified product guide plate 5, and then the output end of the flip cylinder 91 is retracted, and the flip plate 2 returns to a horizontal state.

[0038] like Figure 3 As shown, the above scheme is further refined, the pushing cylinder 7 is installed on the outside of the vertical plate 41, and the extension direction of the output end of the pushing cylinder 7 is consistent with the direction of the unqualified product guide plate 6. The output end of the pushing cylinder 7 is connected to the pushing plate 71. When the temperature probe 8 detects that the product on the flip plate 2 is unqualified, the flip plate 2 remains horizontal and stationary, and the output end of the pushing cylinder 7 is pushed out horizontally until the pushing plate 71 sends the product into the unqualified product guide plate 6, and then the output end of the pushing cylinder 7 is retracted, and the pushing plate 71 is also retracted, which does not hinder the flipping of the flip plate 2.

[0039] To further refine the above solution, there is a certain gap between the flip plate 2 and the slide 1, the qualified product guide plate 5, the unqualified product guide plate 6 and the push plate 71 to avoid conflict between the flip plate 2 and these components when performing the flipping action.

[0040] As an example, compared with the horizontal flip plate 2, the qualified product guide plate 5 and the unqualified product guide plate 6 are both inclined, so that after the product is fed into the qualified product guide plate 5 or the unqualified product guide plate 6, the product can naturally slide down under the action of inertia, saving manpower.

[0041] like Figure 3 As shown, as an example, a receiving groove 42 is opened at the position of the vertical plate 41 corresponding to the push plate 71, and the receiving groove 42 is used to receive the push plate 71 to prevent the push plate 71 from contacting the flip plate 2.

[0042] like Figure 7 As shown, as an example, a plurality of buffer strips 23 are provided on the surface of the flap 2, and an upwardly extending bending portion 24 is formed at the end of the flap 2 away from the slide 1. The buffer strips 23 can be used to slow down the speed of the product moving from the slide 1 to the flap 2, which helps the temperature probe 8 to measure the temperature of the product, and the bending portion 24 can prevent the product from sliding directly out of the flap 2.

[0043] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The above contents are merely examples and explanations of the present invention. Those skilled in the art may make various modifications or additions to the described specific embodiments or replace them in similar ways. As long as they do not deviate from the scope of the present invention or exceed the scope defined by the claims, they shall fall within the scope of protection of the present invention.

Claims

1. A forging sorting device, comprising a slideway (1), a flap (2), a push cylinder (7) and a temperature probe (8), characterized in that: A qualified product guide plate (5) and a non-qualified product guide plate (6) are provided on the outside of the flap (2), wherein the qualified product guide plate (5) and the slideway (1) are in the same direction, and the non-qualified product guide plate (6) and the push cylinder (7) are in the same direction; A turning cylinder (91) is provided below the flap (2), and the flap (2) can turn over at a certain angle under the drive of the turning cylinder (91); The temperature measuring probe (8) determines whether the product moved onto the flip plate (2) is qualified or not; when the product on the flip plate (2) is qualified, the flip cylinder (91) drives the flip plate (2) to flip and send the qualified product to the qualified product guide plate (5); when the product on the flip plate (2) is unqualified, the push cylinder (7) drives the unqualified product to be sent to the unqualified product guide plate (6), completing the sorting of the products.

2. A forging sorting device according to claim 1, characterized in that: The slideway (1) is arranged at an angle, and the horizontal height of the end of the slideway (1) away from the flap (2) is higher, while the horizontal height of the end of the slideway (1) close to the flap (2) is lower.

3. A forging sorting device according to claim 1, characterized in that: A rack 1 (3) is provided below the slideway (1), a rack 2 (4) is provided below the flip plate (2), a mounting seat (9) is provided below the rack 2 (4), and a flip cylinder (91) is provided above the mounting seat (9); the qualified product guide plate (5) and the unqualified product guide plate (6) are respectively installed on the rack 2 (4) in different directions; a vertical plate (41) is also provided on the rack 2 (4) at a position opposite to the unqualified product guide plate (6), and the pushing cylinder (7) and the temperature measuring probe (8) are both installed on the vertical plate (41).

4. A forging sorting device according to claim 3, characterized in that: A round rod (43) is provided on the frame 2 (4) near the qualified product guide plate (5), and the position of the flip cylinder (91) is arranged opposite to the position of the round rod (43); a strip rod (21) and a rotating seat (22) are respectively provided on two opposite sides of the bottom surface of the flip plate (2), and the rotating seat (22) is rotatably connected to the round rod (43). The output end of the flip cylinder (91) is connected to a connecting column (92), and a through hole is opened at the end of the connecting column (92), and the strip rod (21) is rotatably connected to the through hole.

5. A forging sorting device according to claim 3, characterized in that: The pushing cylinder (7) is installed outside the vertical plate (41), and the extension direction of the output end of the pushing cylinder (7) is consistent with the direction of the unqualified product guide plate (6). The output end of the pushing cylinder (7) is connected to the pushing plate (71).

6. A forging sorting device according to claim 5, characterized in that: There are certain gaps between the flap (2) and the slideway (1), the qualified product guide plate (5), the unqualified product guide plate (6), and the push plate (71).

7. A forging sorting device according to claim 1, characterized in that: Compared to the horizontal flap (2), the qualified product guide plate (5) and the unqualified product guide plate (6) are both in an inclined state.

8. A forging sorting device according to claim 5, characterized in that: A receiving groove (42) is provided on the vertical plate (41) at a position corresponding to the push plate (71).

9. A forging sorting device according to claim 1, characterized in that: A plurality of buffer strips (23) are provided on the surface of the flap (2).

10. A forging sorting device according to claim 1, characterized in that: An upwardly extending bent portion (24) is formed at one end of the flap (2) away from the slideway (1).

Citation Information

Patent Citations

  • High temperature bar is sorting unit in advance

    CN204735457U