Anti-falling guide rail straightening and bending device

By introducing a limit assembly and a servo motor-driven hydraulic press into the straightening and bending device, the workpiece limitation problem is solved, and stable clamping and curvature adjustment of the workpiece during the stamping process are achieved.

CN223367886UActive Publication Date: 2025-09-23ZHEJIANG JIAQI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422808020.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-23
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing straightening machine device cannot effectively limit the workpiece during the stamping process, causing the workpiece to easily slip out.

Method used

A fall-proof guide rail straightening and bending device is designed, which includes a limit assembly and a bending assembly. The limit assembly limits the workpiece through the cooperation of a limit roller and a support roller, and drives the bending block to adjust the curvature of the workpiece through a servo motor-driven hydraulic press.

Benefits of technology

It achieves effective positioning of the workpiece during the stamping process to prevent it from slipping out and can also make fine adjustments to the curvature of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straightening and bending, and discloses an anti-falling guide rail straightening and bending device which comprises a base. The bending assembly is arranged on the base, and the bending assembly is used for bending the workpiece; the limiting assembly is arranged on the base and used for limiting a workpiece, the limiting assembly comprises an operation table and limiting rollers, the operation table is arranged on the base and fixedly connected with the base, the limiting rollers are symmetrically arranged on the operation table and rotationally connected with the operation table, and the limiting assembly further comprises supporting rollers. The supporting rollers are symmetrically arranged on the operation table and rotationally connected with the operation table, the limiting rollers are fixedly connected with the supporting rollers, the limiting rollers are overall columnar, multiple sets of annular grooves are formed in the middles of the limiting rollers, the sizes of the annular grooves are different, and workpieces can move along with bending while being limited through cooperation of parts in the limiting assembly. And the workpiece is prevented from falling off from the device.
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Description

Technical Field

[0001] The utility model belongs to the technical field of straightening and bending, and in particular relates to a straightening and bending device for an anti-falling guide rail. Background Art

[0002] Among the methods for straightening workpieces, the reverse bending straightening method is one of the most commonly used methods. Its straightening principle is based on the theory of elastic-plastic deformation, and the workpiece is straightened in a cold state. The working principle is to support the workpiece with the original bend between two movable support points of the workbench and use the pressure head to align the most curved part to perform reverse bending. This method causes the workpiece to produce plastic deformation, thereby achieving the purpose of straightening.

[0003] After searching, a document with publication number (CN203936169U) discloses a device for controlling the bending amount of a workpiece of a straightening machine, including an upper pressure block, a lower pressure block, a feed block, a spring and a baffle. The upper pressure block is pressed on the lower pressure block and slides with the upper surface of the lower pressure block. The feed block is located on one side of the lower pressure block and slides with the lower pressure block. The baffle is located on the other side of the lower pressure block. One end of the spring is pressed on the baffle, and the other end of the spring is pressed on the lower pressure block.

[0004] The above device is realized through the straightening machine workpiece bending amount control device. The pressure measuring component is mainly used to detect whether the bending amount of the shaft rod workpiece reaches a given value when the pressure head is pressed down. For the hydraulically driven pressure head, it can also be judged whether the bending amount reaches a given value by detecting the change in pressure.

[0005] In actual use, the above device punches the workpiece through the cooperation between the pressure block and the spring and other components. However, in the actual punching operation, the workpiece cannot be limited, resulting in the workpiece easily slipping out of the device during punching.

[0006] In view of this, the present utility model is proposed. Utility Model Content

[0007] In order to solve the technical problem of workpiece limiting, the basic concept of the technical solution adopted by the utility model is:

[0008] A fall-proof guide rail straightening and bending device includes a base with a hollow interior; a bending assembly, which is arranged on the base and is used to bend a workpiece; a limiting assembly, which is arranged on the base and is used to limit the workpiece, and the limiting assembly includes an operating table and a limiting roller, the operating table is arranged on the base, the operating table is fixedly connected to the base, the limiting rollers are symmetrically arranged on the operating table, and the limiting rollers are rotatably connected to the operating table.

[0009] As a preferred embodiment of the present invention, the limiting assembly further includes support rollers, which are symmetrically arranged on the operating table, the support rollers are rotatably connected to the operating table, and the limiting rollers are fixedly connected to the support rollers.

[0010] As a preferred embodiment of the present invention, the limiting roller is cylindrical as a whole, and a plurality of annular grooves are provided in the middle of the limiting roller, and the annular grooves have different sizes.

[0011] As a preferred embodiment of the present invention, mounting frames are symmetrically provided on both sides of the base, the mounting frames are fixedly connected to the base, and abutment blocks are symmetrically provided on the mounting frames.

[0012] As a preferred embodiment of the present invention, the abutment block is slidably connected to the limit frame, a limit rod is provided on the abutment block, the limit rod is fixedly connected to the abutment block, and the limit rod is elastically connected to the abutment block.

[0013] As a preferred embodiment of the present invention, a spring is sleeved on the limit rod, one end of the spring is fixedly connected to the limit frame, the other end of the spring is fixedly connected to the limit rod, and the limit rod is slidably connected to the limit frame.

[0014] As a preferred embodiment of the present invention, the bending assembly includes a bending block and a hydraulic press, the hydraulic press is rotatably connected to the base, the bending block is fixedly connected to the output shaft of the hydraulic press, and the bending block is arc-shaped as a whole.

[0015] As a preferred embodiment of the present invention, the press bending assembly further comprises a servo motor, the servo motor is fixedly connected to the base, and the output shaft of the servo motor is fixedly connected to the hydraulic press.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This anti-fall guide rail straightening and bending device can limit the workpiece by cooperating with the internal parts of the limit assembly and can follow the bending movement to prevent the workpiece from falling off the device.

[0018] 2. This anti-fall guide rail straightening and bending device, the servo motor drives the hydraulic press to rotate through the output shaft, the hydraulic press drives the bending block to rotate, the rotation of the bending block changes the contact surface when bending the workpiece, and adjusts the bending angle of the workpiece. This device can finely adjust the curvature of the workpiece.

[0019] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In the attached figure:

[0021] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0022] Figure 2 This is a schematic cross-sectional view of the base of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the limit assembly of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the mounting frame of the utility model;

[0025] Figure 5 It is a structural diagram of the operating table of the utility model.

[0026] In the figure: 1. Base; 11. Bending block; 12. Hydraulic press; 13. Servo motor; 2. Operating table; 21. Support roller; 22. Limiting roller; 3. Mounting frame; 31. Limiting frame; 32. Abutment block; 33. Limiting rod. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0028] See also Figure 1-5 A fall-proof guide rail straightening and bending device includes a base 1, which is hollow inside; a bending assembly, which is arranged on the base 1 and is used to bend the workpiece; a limiting assembly, which is arranged on the base 1 and is used to limit the workpiece, and the limiting assembly includes an operating table 2 and a limiting roller 22, the operating table 2 is arranged on the base 1, the operating table 2 is fixedly connected to the base 1, and the limiting roller 22 is symmetrically arranged on the operating table 2, and the limiting roller 22 is rotatably connected to the operating table 2. The workpiece can be limited by the cooperation of the internal components of the limiting assembly and can follow the bending movement to prevent the workpiece from falling off the device.

[0029] Among them, the limiting assembly also includes a supporting roller 21, which is symmetrically arranged on the operating table 2, and the supporting roller 21 is rotatably connected to the operating table 2. The limiting roller 22 is fixedly connected to the supporting roller 21, and the limiting roller 22 is columnar as a whole. A plurality of groups of annular grooves are provided in the middle of the limiting roller 22, and the annular grooves are of different sizes. The mounting frames 3 are symmetrically arranged on both sides of the base 1, and the mounting frames 3 are fixedly connected to the base 1. Abutment blocks 32 are symmetrically arranged on the mounting frames 3, and the abutment blocks 32 are slidably connected to the limiting frame 31. A limiting rod 33 is provided on the abutment block 32, and the limiting rod 33 is fixedly connected to the abutment block 32. The limiting rod 33 is elastically connected to the abutment block 32, and a spring is provided on the limiting rod 33. One end of the spring is fixedly connected to the limiting frame 31, and the other end of the spring is fixedly connected to the limiting rod 33. The limiting rod 33 is slidably connected to the limiting frame 31 to pass the workpiece through the limiting frame 31. The workpiece presses the abutment block 32 outward, and the abutment block 32 drives the spring to stretch. The spring stretching produces deformation and pushes the abutment block 32 inward. The abutment block 32 is in close contact with the workpiece for clamping, and the workpiece is clamped with the corresponding annular groove on the limiting roller 22. The workpiece can be limited and bent while being moved through the cooperation between the above components.

[0030] Among them, the bending assembly includes a bending block 11 and a hydraulic press 12, the hydraulic press 12 is rotatably connected to the base 1, the bending block 11 is fixedly connected to the output shaft of the hydraulic press 12, and the bending block 11 is arc-shaped as a whole. The bending assembly also includes a servo motor 13, the servo motor 13 is fixedly connected to the base 1, and the output shaft of the servo motor 13 is fixedly connected to the hydraulic press 12. The servo motor 13 drives the hydraulic press 12 to rotate through the output shaft, and the hydraulic press 12 drives the bending block 11 to rotate. The rotation of the bending block 11 changes the contact surface when bending the workpiece, and adjusts the bending angle of the workpiece. This device can finely adjust the curvature of the workpiece.

[0031] Working principle: The workpiece passes through the limit frame 31, and the workpiece squeezes the abutment block 32 outward. The abutment block 32 drives the spring to stretch, and the spring stretching produces deformation and pushes the abutment block 32 inward. The abutment block 32 is in close contact with the workpiece for clamping, and the workpiece is engaged with the corresponding annular groove on the limit roller 22. Through the cooperation between the above components, the workpiece can be limited and bent at the same time. The servo motor 13 drives the hydraulic press 12 to rotate through the output shaft, and the hydraulic press 12 drives the bending block 11 to rotate. The rotation of the bending block 11 changes the contact surface when bending the workpiece, and adjusts the bending angle of the workpiece. This device can finely adjust the curvature of the workpiece.

[0032] It is understood that the present invention is described by way of certain embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. Furthermore, under the guidance of the present invention, these features and embodiments may be modified to suit specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are intended to be protected by the present invention.

Claims

1. A device for straightening and bending anti-fall guide rails, characterized in that: include: A base (1), wherein the base (1) is hollow; A bending assembly, the bending assembly is arranged on the base (1), and the bending assembly is used to bend the workpiece; A limiting component is provided on a base (1), and is used to limit a workpiece. The limiting component comprises an operating table (2) and a limiting roller (22). The operating table (2) is provided on the base (1), and the operating table (2) is fixedly connected to the base (1). The limiting roller (22) is symmetrically provided on the operating table (2), and the limiting roller (22) is rotatably connected to the operating table (2).

2. The anti-fall guide rail straightening and bending device according to claim 1, characterized in that: The limiting assembly further comprises a supporting roller (21), the supporting roller (21) being symmetrically arranged on the operating table (2), the supporting roller (21) being rotatably connected to the operating table (2), and the limiting roller (22) being fixedly connected to the supporting roller (21).

3. The anti-fall guide rail straightening and bending device according to claim 1, characterized in that: The limiting roller (22) is cylindrical in shape as a whole, and a plurality of annular grooves are provided in the middle of the limiting roller (22), and the annular grooves have different sizes.

4. The anti-fall guide rail straightening and bending device according to claim 1, characterized in that: Mounting frames (3) are symmetrically arranged on both sides of the base (1), the mounting frames (3) are fixedly connected to the base (1), and abutment blocks (32) are symmetrically arranged on the mounting frames (3).

5. The anti-fall guide rail straightening and bending device according to claim 4, characterized in that: The abutment block (32) is slidably connected to the limiting frame (31); a limiting rod (33) is provided on the abutment block (32); the limiting rod (33) is fixedly connected to the abutment block (32); and the limiting rod (33) is elastically connected to the abutment block (32).

6. The anti-fall guide rail straightening and bending device according to claim 5, characterized in that: The limiting rod (33) is sleeved with a spring, one end of the spring is fixedly connected to the limiting frame (31), the other end of the spring is fixedly connected to the limiting rod (33), and the limiting rod (33) is slidably connected to the limiting frame (31).

7. The anti-fall guide rail straightening and bending device according to claim 1, characterized in that: The bending assembly comprises a bending block (11) and a hydraulic press (12); the hydraulic press (12) is rotatably connected to the base (1); the bending block (11) is fixedly connected to the output shaft of the hydraulic press (12); and the bending block (11) is arc-shaped as a whole.

8. The anti-fall guide rail straightening and bending device according to claim 7, characterized in that: The press-bending assembly further comprises a servo motor (13), the servo motor (13) is fixedly connected to the base (1), and the output shaft of the servo motor (13) is fixedly connected to the hydraulic press (12).

Citation Information

Patent Citations

  • Straightener workpiece bending amount control device

    CN203936169U