Quick positioning device for finish machining of plastic flange

By designing a quick positioning device and utilizing the inner arcs of the movable and fixed pads to cooperate with the clamping and vertical clamping mechanism to limit the shaking of the flange, the problem of position offset of the plastic flange during the turning process is solved, and precise turning processing effects are achieved.

CN223368219UActive Publication Date: 2025-09-23DALIAN HAISHENG XINDA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422567363.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-23
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When machining a plastic flange with a high height, the existing positioning device easily causes the plastic flange to deform or rotate, affecting the turning accuracy.

Method used

A quick positioning device consisting of a base plate, a vertical rod, an end plate, a movable pad and a vertical clamping mechanism was designed. The flange was clamped by cooperating with the inner arcs of the movable pad and the fixed pad, and the vertical clamping mechanism was combined to limit the shaking of the flange, ensuring that the flange would not be displaced during the turning process.

Benefits of technology

The plastic flange is stably positioned, the reduction in turning accuracy due to position offset is avoided, and the precise processing of the turning equipment is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flange machining tools, in particular to a quick positioning device for finish machining of a plastic flange. Comprising a bottom plate, a plurality of vertical rods are symmetrically and fixedly connected to the positions, close to the edge, of the upper surface of the bottom plate, end plates are fixedly connected to the upper ends of the vertical rods located on the same side, a flange piece is arranged between the two end plates, and the lower end of the flange piece makes contact with the upper surface of the bottom plate. After a flange piece is placed between the two end plates, the movable sole timber and the fixed sole timber are matched to clamp and fix the flange piece and limit the flange piece in the horizontal direction, and then the abutting rod presses the embedded groove downwards to limit the flange piece in the vertical direction. The flange part can be stably placed below the turning equipment only by rotating the rotating shaft, and when the turning equipment pulls out a tool from the interior of the flange part, the position deviation of the flange part is prevented, so that the turning equipment can perform accurate turning on the end face of the flange part.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange processing tooling, in particular to a rapid positioning device for fine processing of plastic flanges. Background Art

[0002] Flange is also called flange flange or flange. Flange is a part that connects shafts to each other and is used for connecting pipe ends. It is also used as flange on equipment inlet and outlet for connecting two devices. Flange made of engineering plastic is called plastic flange.

[0003] When the processing equipment is turning the flange end face, it is necessary to limit the horizontal movement of the flange to avoid the turning position error caused by the offset of the flange. For plastic flanges with a low height, it is easy to position the plastic flange itself during turning, but when the height of the plastic flange is high, such as Figure 2 The flange part 4 in the figure has an annular groove 4 on its side wall, and a number of reinforcing ribs 42 are fixedly connected to the inner wall of the annular groove 41 in an annular array, and the height of the ribs is relatively high. Before turning such plastic flanges, when the positioning device clamps and fixes such plastic flanges in the horizontal direction, if the clamping force of the positioning device on the plastic flange is too large, the plastic flange will be irreversibly deformed and damaged. If the clamping force of the positioning device on the plastic flange is small, the plastic flange will rotate and shake in the positioning device. When the tool of the turning equipment turns the unclamped flange, the tool will push the plastic flange to move, causing the plastic flange to shake and rotate, resulting in the position of the plastic flange being offset, thereby reducing the turning accuracy of the turning equipment. In view of this, we propose a rapid positioning device for finishing plastic flanges. Utility Model Content

[0004] The purpose of the utility model is to provide a rapid positioning device for finishing a plastic flange, so as to solve the problems raised in the above-mentioned background technology.

[0005] The top end of the fixing plate is fixedly mounted on the two guide rails, and the fixing plate is mounted on a link board, wherein the fixing plate has a first end and a second end, and the fixing plate is mounted on a link board.

[0006] As a further improvement of the present technical solution, a number of reinforcing ribs are fixedly connected to the annular array on the inner wall of the annular groove, and an embedded groove is provided in the middle position of the upper surface of the end plate located on the lower side of the fixed pad. A rotating plate is rotatably arranged inside the embedded groove, and a baffle is fixedly connected to one side of the rotating plate. When the rotating plate is rotated to a vertical state, the other end of the baffle contacts one of the reinforcing ribs.

[0007] As a further improvement of the present technical solution, the transverse clamping mechanism includes an extension rod fixedly connected to one side of the movable pad, a guide sleeve is provided on the sliding sleeve of the extension rod, a side panel is fixedly connected to one side of the end plate located on the lower side of the movable pad, the guide sleeve is fixedly arranged on the upper surface of the side panel, the upper surface of the side panel is hinged with a grip rod, the grip rod is an L-shaped structure, the hinge between the grip rod and the side panel is located at one end of the grip rod, the end of the extension rod away from the movable pad is symmetrically hinged with two hinge rods, and the other end of the hinge rod is hinged to the corner of the grip rod.

[0008] As a further improvement of the present technical solution, when one end of the movable pad contacts the side wall of the flange, the hinge rod rotates to a horizontal state, and the hinge point between the handle rod and the side panel and the two ends of the hinge rod are located on the same straight line.

[0009] As a further improvement of the present technical solution, the vertical clamping mechanism includes a pressure rod hinged on the upper surface of the end plate, the pressure rod is an L-shaped structure, the other end of the pressure rod is fixedly provided with a support rod, and the position of the pressure rod corner is rotatably connected to a handle, the inside of the handle is rotatably provided with a connecting rod, the hinge point of the connecting rod and the handle is located obliquely below the hinge point of the pressure rod and the handle, and the other end of the connecting rod is hinged to the upper surface of the end plate.

[0010] As a further improvement of the present technical solution, two baffles are fixedly connected to the upper surface of the end plate, and a V-shaped groove is provided on the upper side of the baffle. When the lower end of the push rod presses the annular groove downward, the connection between the handle and the pressure rod and the two ends of the connecting rod are located on the same straight line, and the bottom of the handle is engaged with the V-shaped groove on the baffle.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This rapid positioning device for finishing plastic flanges, after placing the flange between the two end plates, uses the movable block and the fixed block to clamp and fix the flange, limiting the flange in the horizontal direction, and then uses the push rod to press the embedded groove downward to limit the flange in the vertical direction. This allows the flange to be firmly placed under the turning equipment. When the tool of the turning equipment is turning the flange, the flange is prevented from being offset, allowing the turning equipment to perform precise turning on the end face of the flange.

[0013] 2. This rapid positioning device for finishing plastic flanges, after the flange is firmly placed under the turning equipment, by rotating and adjusting the position of the flange so that the stop rod contacts one of the reinforcing ribs, one of the predetermined turning positions on the flange can be rotated to directly under the turning equipment tool, allowing the turning equipment to accurately turn on the flange. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the flange of the present invention;

[0016] Figure 3 This is a schematic structural diagram of the transverse clamping mechanism of the present utility model;

[0017] Figure 4 This is a structural diagram of the vertical pressing mechanism of the present utility model;

[0018] Figure 5 It is a cross-sectional view of the vertical pressing mechanism of the present utility model.

[0019] The meaning of each number in the figure is:

[0020] 1. Base plate; 2. Vertical pole;

[0021] 3. End plate; 31. Inset groove; 32. Rotating plate; 33. Stop bar; 34. Fixed skid; 35. Movable skid;

[0022] 4. Flange; 41. Annular groove; 42. Reinforcement rib;

[0023] 5. Vertical pressing mechanism; 51. Pressing rod; 52. Retaining rod; 53. Handle; 54. Connecting rod; 55. Baffle;

[0024] 6. Horizontal clamping mechanism; 61. Extension rod; 62. Guide sleeve; 63. Hinge rod; 64. Grip rod; 65. Side panel. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] See also Figure 1 and Figure 3 As shown, one of the purposes of this embodiment is to provide a rapid positioning device for finishing plastic flanges, including a base plate 1, a plurality of vertical rods 2 are symmetrically fixedly connected to the upper surface of the base plate 1 near the edge, the upper ends of the plurality of vertical rods 2 located on the same side are fixedly connected to the end plates 3, a flange member 4 is arranged between the two end plates 3, the upper surface of one end plate 3 is fixedly connected to a fixed pad 34, the upper surface of the other end plate 3 is provided with a movable pad 35, the side of the movable pad 35 away from the fixed pad 34 is provided with a transverse clamping mechanism 6, the transverse clamping mechanism 6 is used to drive the movable pad 35 to approach or away from the fixed pad 34, and the side where the fixed pad 34 and the movable pad 35 are close to each other is provided The inner arc surface is set, and the curvature of the inner arc is the same as the arc shape of the side wall of the flange part 4. The worker places the cylindrical flange part 4 between the two end plates 3, and makes the lower end of the flange part 4 contact with the upper surface of the base plate 1. After one side of the fixed pad 34 contacts the inner arc surface of the flange part 4, the movable pad 35 is driven close to the flange part 4 through the horizontal clamping mechanism 6 until the inner arc surface of the movable pad 35 is in close contact with the other side of the flange part 4. The flange part 4 can be clamped and fixed in the predetermined position on the end plate 3. When the worker uses a turning equipment to turn the end face of the flange part 4, by limiting the horizontal movement of the flange part 4, the turning equipment can perform precise turning processing on the end face of the flange part 4.

[0028] In order to drive the movable skid 35 to move closer to or away from the fixed skid 34, the structure of the transverse clamping mechanism 6 is detailed below. Figure 3The lateral clamping mechanism 6 includes an extension rod 61 fixedly connected to one side of the movable skid 35, and a guide sleeve 62 is provided on the extension rod 61. One side of the end plate 3 located at the lower side of the movable skid 35 is fixedly connected to a side plate 65, and the guide sleeve 62 is fixedly arranged on the upper surface of the side plate 65. The guide sleeve 62 limits the sliding trajectory of the extension rod 61 so that the extension rod 61 can only move horizontally along the inner wall of the guide sleeve 62, so that the movable skid 35 can only move horizontally along a fixed path. A grip rod 64 is hinged on the upper surface of the side plate 65, and the hinge point of the grip rod 64 and the side plate 65 is located at one end of the grip rod 64. The grip rod 64 is an L-shaped structure. The end of the extension rod 61 away from the movable skid 35 is symmetrically hinged with two hinge rods 63. The other end of the hinge rod 63 is hinged at the corner of the grip rod 64. When the worker rotates the grip rod 64 upward , the grip 64 pulls one end of the hinge 63 to rotate downward, and the downwardly rotating hinge 63 pushes the extension rod 61, so that the extension rod 61 drives the movable pad 35 to move horizontally in the direction close to the fixed pad 34. When one end of the movable pad 35 contacts the side wall of the flange 4, the hinge 63 rotates to a horizontal state, and the hinge joint of the grip 64 and the side plate 65 is on the same straight line as the two ends of the hinge 63. The hinge 63 and the grip 64 are in the dead point position. At this time, the movable pad 35 is pushed in the direction close to the grip 64, and the hinge 63 and the grip 64 cannot rotate, so that the movable pad 35 cannot move horizontally, thereby locking the movable pad 35 in the position of contacting the flange 4, so that the movable pad 35 and the fixed pad 34 cooperate to clamp and fix the flange 4, which is convenient for the turning equipment to accurately turn the top of the flange 4.

[0029] When it is necessary to release the clamping fixation of the movable pad 35 on the flange part 4, the worker rotates the grip 64 clockwise, and the grip 64 pulls one end of the hinge rod 63 to rotate upward. The upward rotating hinge rod 63 pulls the extension rod 61, so that the extension rod 61 drives the movable pad 35 to move away from the fixed pad 34, and the clamping fixation of the movable pad 35 on the flange part 4 can be released.

[0030] When the tool of the turning equipment is turning the unclamped flange part 4, the tool will push the flange part 4 to move, causing the flange part 4 to rock and rotate to one side, resulting in the position of the flange part 4 being offset, reducing the turning accuracy of the turning equipment. To solve this problem, two vertical clamping mechanisms 5 are symmetrically provided near the edge of the upper surface of the end plate 3. The vertical clamping mechanism 5 is used to press the annular groove 41 downward to prevent the flange part 4 from rocking and rotating to one side. The structure of the vertical clamping mechanism 5 is detailed below. Figure 4 and Figure 5The handle 53 is rotated around the connection point of the connecting rod 54, and the end of the handle 53 close to the pressure rod 51 drives the pressure rod 51 to move forward. When the handle 53 is pressed downward, the bottom of the handle 53 engages with the V-groove on the baffle 55, and the baffle 55 prevents the handle 53 from continuing to rotate downward, and the connection between the handle 53 and the pressure rod 51 and the two ends of the connecting rod 54 are on the same straight line. At this time, the pressure rod 51, the handle 53 and the connecting rod 54 are all in the dead point position, and the reaction force applied by the annular groove 41 to the pressure rod 51 cannot cause the pressure rod 51 to rotate, thereby locking the push rod 52 in the position in contact with the inner bottom surface of the annular groove 41, so that the push rod 52 prevents the position of the flange 4 from shifting, so that the turning equipment can perform precise turning on the end face of the flange 4.

[0031] When the fixed block 34 and the movable block 35 cooperate to prevent the flange 4 from moving horizontally, and the push rod 52 cooperates with the bottom plate 1 to prevent the flange 4 from moving vertically, the worker also needs to rotate the flange 4 so that the starting turning position of the end face of the flange 4 is located directly below the tool of the turning equipment, so that the turning equipment can control the tool to perform turning processing on the end face of the flange 4. In order to facilitate the worker to rotate and adjust the position of the flange 4, the starting turning position of the end face of the flange 4 is rotated to directly below the tool. One of the reinforcing ribs 42 corresponds to the starting turning position of the end face of the flange 4 and is located at the same time on the fixed block 3 An embedded groove 31 is provided in the middle of the upper surface of the end plate 3 on the lower side of 4, and a rotating plate 32 is rotatably provided inside the embedded groove 31. A stopper 33 is fixedly connected to one side of the rotating plate 32. After the worker clamps the flange 4 between the two end plates 3, he rotates the rotating plate 32 to a vertical state. At this time, the worker rotates the flange 4 again. When the other end of the stopper 33 contacts one of the reinforcing ribs 42, the worker stops rotating the flange 4. At this time, the starting turning position of the end face of the flange 4 is located directly below the tool of the turning equipment, so that the turning equipment can accurately turn on the flange 4.

[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A rapid positioning device for finishing a plastic flange, comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is symmetrically fixedly connected to a plurality of vertical poles (2) at positions near the edge, and the upper ends of the plurality of vertical poles (2) located on the same side are fixedly connected to end plates (3). A flange (4) is provided between the two end plates (3), and the lower end of the flange (4) contacts the upper surface of the base plate (1). The upper surface of one end plate (3) is fixedly connected to a fixed pad (34), and the fixed pad (34) contacts one side of the flange (4). The upper surface of the other end plate (3) is provided with a movable pad (35). The side where the movable pad (35) and the fixed pad (34) are close to each other is set as an inner arc surface, and the curvature of the inner arc is the same as the arc shape of the side wall of the flange (4). A transverse clamping mechanism (6) is set on the side of the movable pad (35) away from the fixed pad (34). The transverse clamping mechanism (6) is used to drive the movable pad (35) to approach or move away from the fixed pad (34). Two vertical pressing mechanisms (5) are symmetrically set near the edge of the upper surface of the end plate (3). The vertical pressing mechanism (5) is used to press the annular groove (41) downward.

2. The rapid positioning device for finishing plastic flanges according to claim 1, characterized in that: An embedded groove (31) is provided in the middle position of the upper surface of the end plate (3) located on the lower side of the fixed block (34), and a rotating plate (32) is rotatably provided inside the embedded groove (31). A blocking rod (33) is fixedly connected to one side of the rotating plate (32). When the rotating plate (32) is rotated to a vertical state, the other end of the blocking rod (33) contacts one of the reinforcing ribs (42).

3. The rapid positioning device for finishing plastic flanges according to claim 1, characterized in that: The transverse clamping mechanism (6) includes an extension rod (61) fixedly connected to one side of the movable pad (35), a guide sleeve (62) is provided on the sliding sleeve of the extension rod (61), and a side plate (65) is fixedly connected to one side of the end plate (3) located at the lower side of the movable pad (35), the guide sleeve (62) is fixedly arranged on the upper surface of the side plate (65), and the upper surface of the side plate (65) is hinged with a gripping rod (64), the gripping rod (64) is an L-shaped structure, and the hinge point of the gripping rod (64) and the side plate (65) is located at one end of the gripping rod (64), and the end of the extension rod (61) away from the movable pad (35) is symmetrically hinged with two hinge rods (63), and the other end of the hinge rod (63) is hinged to the corner of the gripping rod (64).

4. The rapid positioning device for finishing plastic flanges according to claim 3, characterized in that: When one end of the movable pad (35) contacts the side wall of the flange (4), the hinge rod (63) rotates to a horizontal state, and the hinge point between the grip rod (64) and the side plate (65) and the two ends of the hinge rod (63) are located on the same straight line.

5. The rapid positioning device for finishing plastic flanges according to claim 1, characterized in that: The vertical pressing mechanism (5) includes a pressure rod (51) hinged on the upper surface of the end plate (3), the pressure rod (51) is an L-shaped structure, the other end of the pressure rod (51) is fixedly provided with a push rod (52), and the position of the pressure rod (51) is rotatably connected to a handle (53), the handle (53) is internally rotatably provided with a connecting rod (54), the hinge point of the connecting rod (54) and the handle (53) is located obliquely below the hinge point of the pressure rod (51) and the handle (53), and the other end of the connecting rod (54) is hinged to the upper surface of the end plate (3).

6. The rapid positioning device for finishing plastic flanges according to claim 5, characterized in that: Two baffles (55) are fixedly connected to the upper surface of the end plate (3), and a V-shaped groove is provided on the upper side of the baffle (55). When the lower end of the push rod (52) presses the annular groove (41) downward, the connection between the handle (53) and the pressure rod (51) and the two ends of the connecting rod (54) are located on the same straight line, and the bottom of the handle (53) is engaged with the V-shaped groove on the baffle (55).