Low-noise machining center

Abstract

The utility model relates to the field of automation control, in particular to a low-noise machining center which comprises a base, a first shell, a second shell, a connecting plate, a top plate, a controller, an inclined plate, a heat dissipation plate, a transparent plate, a fixing assembly, a protection assembly, a heat dissipation assembly, a chip removal assembly and a shock absorption and noise reduction assembly. A first shell and a second shell are arranged above the base, a connecting plate is arranged on one side of the first shell, a top plate is arranged above the connecting plate, a controller is arranged on the outer side of the second shell, an inclined plate is arranged on the outer side of the top plate, a heat dissipation plate and a transparent plate are arranged on the outer side of the first shell and the outer side of the second shell, and a fixing assembly is arranged below the base. A protection assembly is arranged above the base, a heat dissipation assembly is arranged above the top plate, a chip removal assembly is arranged on the inner side of the base, and a shock absorption and noise reduction assembly is arranged above the base. The utility model can solve the problem that the production efficiency is reduced due to the fact that sweeps generated by equipment are accumulated in a processing area and need to be cleaned by shutdown.

Description

Technical Field

[0001] The utility model relates to the field of automation control, in particular to a low-noise machining center. Background Art

[0002] With the rapid development of modern industry, machining centers are increasingly used in the field of mechanical manufacturing. However, traditional machining centers often generate large noises during operation, which has a serious impact on the physical and mental health of operators, and also causes noise pollution to the surrounding environment. A low-noise machining center is an advanced machine tool equipment that can effectively reduce noise during the machining process. By optimizing mechanical structure design, selecting a low-noise drive system, and adopting noise reduction technology, the noise level of the machining center can be effectively reduced, the quality of the working environment can be improved, the equipment performance can be enhanced, and the market competitiveness can be enhanced.

[0003] When an existing low-noise machining center is working, waste chips accumulate in the machining area, which may affect the cutting path of the tool and cause deviations in the machining dimensions. During precision machining, if the small waste chips cannot be discharged in time, the tool may be subjected to uneven force during the cutting process, thereby affecting the machining accuracy. The poor chip removal will result in frequent shutdowns to clean up the waste chips during the machining process, thereby interrupting the machining process and reducing production efficiency.

[0004] Therefore, for a low-noise machining center, when working, waste chips accumulate in the machining area, which may affect the cutting path of the tool and cause deviations in the machining size. During precision machining, if the tiny waste chips cannot be discharged in time, the tool may be subjected to uneven force during the cutting process, thereby affecting the machining accuracy. Unsmooth chip removal will lead to frequent shutdowns to clean up the waste chips during the machining process, thereby interrupting the machining process and reducing production efficiency. By setting up a chip removal structure, the accumulated waste chips can be cleaned out, keeping the machining area clean, and avoiding the impact of waste chip accumulation on the machining accuracy and the normal operation of the equipment. Utility Model Content

[0005] In order to overcome the problem that when a low-noise machining center is working, waste chips accumulate in the machining area, which may affect the cutting path of the tool and cause deviations in the machining size. During precision machining, if the small waste chips cannot be discharged in time, the tool may be subjected to uneven force during the cutting process, thereby affecting the machining accuracy. The poor chip removal will lead to frequent shutdowns to clean up the waste chips during the machining process, thereby interrupting the machining process and reducing production efficiency.

[0006] The technical solution of the utility model is: a low-noise machining center, comprising a base, a first shell, a second shell, a connecting plate and a top plate; characterized in that: it also includes a controller, an inclined plate, a heat dissipation plate, a transparent plate, a fixing component, a protective component, a heat dissipation component, a chip removal component, and a shock-absorbing and noise-reducing component; the first shell and the second shell are arranged above the base, a connecting plate is arranged on one side of the first shell, a top plate is arranged above the connecting plate, a controller is arranged on the outside of the second shell, an inclined plate is arranged on the outside of the top plate, a heat dissipation plate and a transparent plate are arranged on the outsides of the first shell and the second shell, a fixing component is arranged below the base, a protective component is arranged above the base, a heat dissipation component is arranged above the top plate, a chip removal component is arranged on the inside of the base, and a shock-absorbing and noise-reducing component is arranged above the base; the chip removal component includes a collecting trough, a first pipe, a filter plate, a fan, a second pipe and a collection box, a collecting trough is opened on the inside of the base, a first pipe is arranged on one side of the collecting trough, a fan is arranged on the outside of the first pipe, a filter plate is arranged on the inside of the first pipe, a second pipe is arranged below the first pipe, and a collection box is arranged below the second pipe.

[0007] Preferably, the processing center is controlled by a controller, and the heat generated by the equipment is quickly diffused into the surrounding environment through the heat dissipation plate, thereby lowering the operating temperature of the equipment and reducing energy consumption. The interior of the equipment can be observed through a transparent plate, so that the operator can clearly see the situation inside the processing center during operation, avoiding misoperation due to obstructed vision, and improving the accuracy and safety of operation. The waste chips generated during work are collected by a collection trough, and the waste chips are transferred from the first pipe to the second pipe by starting the fan, and the waste chips are blocked by the filter plate and discharged into the collection box through the second pipe, so that the accumulated waste chips can be cleaned out, the processing area can be kept clean, and the processing accuracy and normal operation of the equipment can be avoided from being affected by the accumulation of waste chips.

[0008] Preferably, the fixing assembly includes a groove, a fixing rod and a fixing seat. A groove is opened on the outside of the base, and there are four groups of grooves. A fixing rod is set on one side of the groove, and there are four groups of fixing rods. A fixing seat is set below the fixing rod.

[0009] Preferably, the protective component includes a baffle, and the baffle is arranged above the base.

[0010] Preferably, the protection assembly further includes a protection door, which is arranged above the baffle, and there are two groups of protection doors.

[0011] Preferably, the shock-absorbing and noise-reducing assembly includes a first support plate, a support seat and a second support plate. The first support plate is arranged above the base, the support seat is arranged above the first support plate, multiple groups of support seats are arranged, and the second support plate is arranged above the support seat.

[0012] Preferably, the shock-absorbing and noise-reducing assembly further includes a sound insulation board, and the sound insulation boards are arranged on the inner sides of the first shell and the second shell, and multiple groups of sound insulation boards are provided.

[0013] Preferably, the heat dissipation assembly includes a heat dissipation fan and a connecting shell. The connecting shell is arranged above the top plate, and the heat dissipation fan is arranged on the inner side of the connecting shell.

[0014] Beneficial effects of the utility model:

[0015] 1. Compared with the traditional low-noise machining center, when working, waste chips accumulate in the machining area, which may affect the cutting path of the tool and cause deviations in the machining size. During precision machining, if the small waste chips cannot be discharged in time, the tool may be subjected to uneven force during the cutting process, thereby affecting the machining accuracy. The unsmooth chip removal will lead to frequent shutdowns to clean up the waste chips during the machining process, thereby interrupting the machining process and reducing production efficiency. By setting up a chip removal structure, the accumulated waste chips can be cleaned out, keeping the machining area clean, and avoiding the accumulation of waste chips affecting the machining accuracy and the normal operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the first three-dimensional structure of a low-noise machining center of the utility model;

[0017] Figure 2 Shown is a schematic diagram of the second three-dimensional structure of a low-noise machining center of the present invention;

[0018] Figure 3 Shown is a schematic diagram of the first cross-sectional three-dimensional structure of a low-noise machining center of the present invention;

[0019] Figure 4 Shown is a schematic diagram of the second cross-sectional three-dimensional structure of a low-noise machining center of the present invention;

[0020] Explanation of the accompanying drawings: 1. base; 2. first shell; 3. second shell; 4. connecting plate; 5. top plate; 6. controller; 7. tilting plate; 8. heat dissipation plate; 9. transparent plate; 101. groove; 102. fixing rod; 103. fixing seat; 201. baffle; 202. protective door; 301. first support plate; 302. support seat; 303. second support plate; 304. sound insulation board; 401. cooling fan; 402. connecting shell; 501. collecting trough; 502. first pipe; 503. filter plate; 504. fan; 505. second pipe; 506. collecting box. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figure 1-4 The utility model provides an embodiment: a low-noise machining center, including a base 1, a first shell 2, a second shell 3, a connecting plate 4, a top plate 5, a controller 6, an inclined plate 7, a heat dissipation plate 8, a transparent plate 9, a fixing component, a protective component, a heat dissipation component, a chip removal component, and a shock-absorbing and noise-reducing component; the first shell 2 and the second shell 3 are arranged above the base 1, the connecting plate 4 is arranged on one side of the first shell 2, the top plate 5 is arranged above the connecting plate 4, the controller 6 is arranged on the outside of the second shell 3, and the inclined plate 7 is arranged on the outside of the top plate 5 , a heat dissipation plate 8 and a transparent plate 9 are provided on the outside of the first shell 2 and the second shell 3, a fixing component is provided below the base 1, a protective component is provided above the base 1, a heat dissipation component is provided above the top plate 5, a chip removal component is provided on the inside of the base 1, and a shock absorption and noise reduction component is provided above the base 1; the chip removal component includes a collection trough 501, a first pipe 502, a filter plate 503, a fan 504, a second pipe 505 and a collection box 506, a collection trough 501 is provided on the inside of the base 1, and a first Pipeline 502, a fan 504 is provided on the outside of the first pipe 502, a filter plate 503 is provided on the inside of the first pipe 502, a second pipe 505 is provided below the first pipe 502, and a collection box 506 is provided below the second pipe 505. When in use, the controller 6 controls the machining center, and the heat generated by the equipment is quickly diffused to the surrounding environment through the heat dissipation plate 8, thereby reducing the operating temperature of the equipment and reducing energy consumption. The inside of the equipment can be observed through the transparent plate 9, so that the operator can clearly see the situation inside the machining center during operation, avoiding misoperation due to obstructed vision, and improving the accuracy and safety of operation. The waste chips generated during operation are collected by the collection trough 501, and the waste chips are transferred from the first pipe 502 to the second pipe 505 by starting the fan 504. The waste chips are blocked by the filter plate 503 and discharged into the collection box 506 through the second pipe 505, so that the accumulated waste chips can be cleaned out, keeping the processing area clean, and avoiding the impact of waste chip accumulation on processing accuracy and normal operation of the equipment.

[0023] See also Figure 1-4103 , and the like. In this embodiment, the fixing assembly includes a groove 101, a fixing rod 102 and a fixing seat 103. A groove 101 is provided on the outer side of the base 1, and the groove 101 is provided with four groups. A fixing rod 102 is provided on one side of the groove 101, and the fixing rod 102 is provided with four groups. A fixing seat 103 is provided below the fixing rod 102. When in use, the machining center is fixed by the fixing rod 102 and the fixing seat 103, so as to ensure the stability of the machining center and prevent shaking and movement during the machining process. The protective assembly includes a baffle 201, and a baffle 201 is provided above the base 1. The protective assembly also includes a protective door 202, and a protective door 202 is provided above the baffle 201. The protective door 202 is provided with two groups. When in use, by closing the protective door 202 when the machining center is working, it can prevent the chips, coolant and other splashes generated during the machining process from causing harm to the operator, and can effectively reduce the spread of noise, providing a relatively quiet working environment for the operator.

[0024] See also Figure 1-4 In this embodiment, the shock absorption and noise reduction component includes a first support plate 301, a support seat 302 and a second support plate 303. The first support plate 301 is arranged above the base 1, and the support seat 302 is arranged above the first support plate 301. There are multiple groups of support seats 302. The second support plate 303 is arranged above the support seat 302. When in use, the support seat 302 effectively absorbs and reduces vibration, thereby reducing the vibration amplitude and ensuring the accuracy of the processing size. The shock absorption and noise reduction component also includes a sound insulation board 304. The inner side of the first shell 2 and the second shell 3 is provided with a sound insulation board 304. There are multiple groups of sound insulation boards 304. When in use, The noise generated when the machining center is working is blocked by the sound insulation board 304, thereby reducing the noise around the machining center and the spread of noise, providing the staff with a relatively quiet working environment. The heat dissipation component includes a cooling fan 401 and a connecting shell 402. The connecting shell 402 is provided above the top plate 5, and the cooling fan 401 is provided on the inner side of the connecting shell 402. When in use, the cooling fan 401 is started to dissipate heat inside the machining center through the cooling fan 401, so that the air inside the machining center can form a circulation flow, make the heat distribution more even, avoid local overheating, and improve the heat dissipation efficiency of the entire equipment.

[0025] During operation, the controller 6 controls the machining center, and the heat generated by the equipment is quickly diffused into the surrounding environment through the heat dissipation plate 8, thereby reducing the operating temperature of the equipment and reducing energy consumption. The transparent plate 9 is used to observe the inside of the equipment, so that the operator can clearly see the situation inside the machining center during operation, avoiding misoperation due to obstructed vision, and improving the accuracy and safety of operation. The waste chips generated during operation are collected by the collection trough 501, and the waste chips are transferred from the first pipe 502 to the second pipe 505 by starting the fan 504. The waste chips are blocked by the filter plate 503 and discharged into the collection box 506 through the second pipe 505, so that the accumulated waste chips can be cleaned out, the processing area can be kept clean, and the accumulation of waste chips can be avoided to affect the processing accuracy and the normal operation of the equipment.

[0026] At the same time, the fixing rod 102 and the fixing base 103 fix the machining center, thereby ensuring the stability of the machining center and preventing shaking and movement during the machining process. By closing the protective door 202 when the machining center is working, it can prevent the chips, coolant and other splashes generated during the machining process from causing harm to the operator, and can effectively reduce the spread of noise, providing a relatively quiet working environment for the operator.

[0027] At the same time, the support base 302 effectively absorbs and reduces vibrations, thereby reducing the vibration amplitude and ensuring the accuracy of the processing dimensions. The sound insulation board 304 blocks the noise generated when the processing center is working, thereby reducing the noise around the processing center and reducing the spread of noise, providing a relatively quiet working environment for the staff.

[0028] At the same time, by starting the cooling fan 401, the cooling fan 401 is used to dissipate heat inside the machining center, so that the air inside the machining center can circulate, making the heat distribution more uniform, avoiding local overheating, and improving the cooling efficiency of the entire equipment.

[0029] Through the above steps, the controller 6 is used to control the machining center, and the heat sink 8 is used to quickly diffuse the heat generated by the equipment into the surrounding environment, thereby lowering the operating temperature of the equipment and reducing energy consumption. The transparent plate 9 is used to observe the inside of the equipment, so that the operator can clearly see the situation inside the machining center during operation, avoiding misoperation due to obstructed vision, and improving the accuracy and safety of operation. The collection trough 501 is used to collect waste chips generated during work, and the fan 504 is started to transfer the waste chips through the first pipe 502 to the second pipe 505. The filter plate 503 is used to block the waste chips, and the second pipe 505 is used to discharge the waste chips into the collection box 506, so that the accumulated waste chips can be cleaned out, the processing area can be kept clean, and the accumulation of waste chips can be avoided to affect the processing accuracy and the normal operation of the equipment.

[0030] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A low-noise machining center, comprising a base (1), a first housing (2), a second housing (3), a connecting plate (4) and a top plate (5); characterized in that: The invention also includes a controller (6), an inclined plate (7), a heat dissipation plate (8), a transparent plate (9), a fixing assembly, a protective assembly, a heat dissipation assembly, a chip removal assembly, and a vibration reduction and noise reduction assembly; a first shell (2) and a second shell (3) are arranged above the base (1); a connecting plate (4) is arranged on one side of the first shell (2); a top plate (5) is arranged above the connecting plate (4); a controller (6) is arranged on the outside of the second shell (3); an inclined plate (7) is arranged on the outside of the top plate (5); a heat dissipation plate (8) and a transparent plate (9) are arranged on the outside of the first shell (2) and the second shell (3); a fixing assembly is arranged below the base (1); a protective assembly is arranged above the base (1); a top plate (5) is arranged above the top plate (5); A heat dissipation component is provided on the inner side of the base (1), and a vibration reduction and noise reduction component is provided above the base (1); the chip removal component comprises a collection trough (501), a first pipe (502), a filter plate (503), a fan (504), a second pipe (505) and a collection box (506); a collection trough (501) is provided on the inner side of the base (1), a first pipe (502) is provided on one side of the collection trough (501), a fan (504) is provided on the outer side of the first pipe (502), a filter plate (503) is provided on the inner side of the first pipe (502), a second pipe (505) is provided below the first pipe (502), and a collection box (506) is provided below the second pipe (505).

2. A low-noise machining center according to claim 1, characterized in that: The fixing assembly comprises a groove (101), a fixing rod (102) and a fixing seat (103); the outer side of the base (1) is provided with a groove (101); the groove (101) is provided with four groups; a fixing rod (102) is provided on one side of the groove (101); the fixing rod (102) is provided with four groups; and the fixing seat (103) is provided below the fixing rod (102).

3. A low-noise machining center according to claim 2, characterized in that: The protection component comprises a baffle (201), and the baffle (201) is arranged above the base (1).

4. A low-noise machining center according to claim 3, characterized in that: The protection assembly further comprises a protection door (202). The protection door (202) is arranged above the baffle (201), and two groups of the protection doors (202) are provided.

5. The low-noise machining center according to claim 4, characterized in that: The vibration reduction and noise reduction component comprises a first support plate (301), a support seat (302) and a second support plate (303); the first support plate (301) is arranged above the base (1); the support seat (302) is arranged above the first support plate (301); the support seat (302) is provided in multiple groups; and the second support plate (303) is arranged above the support seat (302).

6. The low-noise machining center according to claim 5, characterized in that: The vibration-damping and noise-reducing component further comprises a sound insulation board (304). The sound insulation board (304) is arranged on the inner sides of the first shell (2) and the second shell (3), and multiple groups of the sound insulation boards (304) are provided.

7. The low-noise machining center according to claim 6, characterized in that: The heat dissipation component comprises a heat dissipation fan (401) and a connection shell (402). The connection shell (402) is arranged above the top plate (5), and the heat dissipation fan (401) is arranged inside the connection shell (402).

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