CTC slitting mill for processing broken black tea
By installing anti-blocking and cleaning devices on the CTC rolling cutter for processing black tea, the problems of tea adhesion and blockage are solved, and the cutting efficiency and quality are improved.
Patent Information
- Application Number
- CN202422122338.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-30
AI Technical Summary
When traditional rolling cutting machines are used to cut broken black tea, tea leaves tend to stick to the tooth rollers, making cleaning difficult, and the discharge port tends to become clogged, affecting processing efficiency.
An anti-blocking device and a cleaning device are provided on the rolling cutter. The anti-blocking device drives the slide rod to move back and forth in the feed hopper through a cylinder to prevent blockage. The cleaning device drives the arc plate and the cleaning block through a screw to clean the tea leaves on the surface of the tooth roller.
It effectively prevents the feed hopper from being blocked, improves cutting efficiency, reduces the amount of tea leaves adhering to the surface of the tooth roller, and improves the quality of tea cutting.
Smart Images
Figure CN223369540U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of black tea processing, in particular to a CTC rolling cutter for processing black tea. Background Art
[0002] The processing of broken black tea includes multiple steps. The process of complete processing of broken black tea is called CTC process. Cutting is an important step in the CTC process. The broken black tea leaves with larger leaves need to be cut into rack shape through the cutting process. The CTC cutting process usually uses a gear rolling cutter to cut large pieces of tea into rack shape.
[0003] However, when cutting large pieces of black tea leaves on traditional rolling cutters, the inevitable moisture in the leaves makes the cut tea sticky, making it easy for the leaves to adhere to the rollers, making cleaning difficult. Furthermore, during the cutting process, a large amount of tea leaves are often placed at the discharge port for processing. However, due to the large size of the tea leaves, the discharge port is prone to blockage, hindering the discharge process.
[0004] Therefore, a CTC rolling cutter for processing black broken tea is proposed. Utility Model Content
[0005] The purpose of the present utility model is to provide a CTC rolling cutter for processing black broken tea. By arranging an anti-blocking device and a cleaning device on the machine casing, the anti-blocking device prevents the feed hopper from being blocked, and the cleaning device can clean the tea leaves attached to the surface of the tooth roller, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A CTC rolling cutter for processing broken black tea comprises a casing, a feed hopper, a motor, a gear roller, and a drum. A feed port is provided on the top of the casing, the feed hopper is fixedly mounted at the feed port, the motor is fixedly mounted on the side wall of the casing, the gear roller and the drum are both rotatably mounted inside the casing, an anti-blocking device for unblocking the feed hopper is provided on the top of the casing, and a cleaning device is also provided inside the casing.
[0008] Preferably, the anti-blocking device includes a cylinder, and two cylinders are provided. The output ends of the two cylinders are fixedly connected to a sliding rod, and the sliding rod extends into the feed hopper. One end of the sliding rod is fixedly connected to a dredging rod, and the dredging rod is arranged perpendicular to the sliding rod.
[0009] Preferably, the cleaning device includes a screw, an arc-shaped plate, a slider, and a slide groove; the slide groove is arranged at the top of the casing, the screw is rotatably installed in the slide groove, and the other end of the screw extends to the outside of the casing, the slider is slidably installed in the slide groove and is spirally connected to the screw, and the arc-shaped plate is fixedly connected to the slider.
[0010] Preferably, two guide plates are symmetrically provided at the bottom of the feed port.
[0011] Preferably, a controller is fixedly mounted on the outer wall of the housing, the motor is electrically connected to the controller, and the two cylinders are also electrically connected to the controller.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. An anti-blocking device is set on the top of the casing. The anti-blocking device includes a cylinder, a sliding rod, and a dredging rod. The output end of the cylinder is used to move back and forth to drive the sliding rod to move back and forth, so that the dredging rod moves back and forth in the feed hopper, thereby shaking the tea leaves and preventing them from accumulating and clogging in the feed hopper.
[0014] 2. A cleaning device is also provided in the casing, which is used to clean the surface of the tooth roller. Cleaning is performed after each cutting operation is completed to reduce the amount of tea leaves attached to the surface of the tooth roller and improve the cutting quality of the broken black tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the external structure of the rolling cutter;
[0016] Figure 2 Schematic diagram of the internal structure of the rolling cutter;
[0017] Figure 3 This is a cross-sectional view of the internal mechanism;
[0018] Figure 4 This is the structural view of the cylinder;
[0019] Figure 5 for Figure 2 A magnified view of the structure in the middle;
[0020] Figure 6 This is a cross-sectional view of the structure at the chute.
[0021] In the figure: 1. Casing; 2. Motor; 3. Gear roller; 4. Controller; 5. Screw; 6. Feed hopper; 7. Cylinder; 8. Slide rod; 9. Guide plate; 10. Clearing rod; 11. Roller; 12. Chute; 13. Arc plate; 14. Slider; 15. Cleaning block. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figures 1 to 6 The utility model provides a CTC rolling cutter for processing black broken tea, and the technical solution is as follows:
[0024] A CTC rolling cutter for processing broken black tea comprises a casing 1, a feed hopper 6, a motor 2, a gear roller 3, and a drum 11. A feed port is provided on the top of the casing 1, the feed hopper 6 is fixedly mounted at the feed port, the motor 2 is fixedly mounted on the side wall of the casing 1, the gear roller 3 and the drum 11 are both rotatably mounted inside the casing 1, an anti-blocking device for unblocking the feed hopper 6 is provided on the top of the casing 1, and a cleaning device is also provided inside the casing 1.
[0025] like Figure 1 and Figure 2 As shown, two motors 2 are provided, and the two motors 2 are fixedly mounted on the side wall of the casing 1 through a fixing plate, and the gear roller 3 and the drum 11 are respectively connected to the output ends of the two motors 2.
[0026] During use, the broken black tea leaves to be cut are manually placed into the feed hopper 6, the tea leaves enter the interior of the casing 1 through the feed port, and pass through the position between the toothed roller 3 and the drum 11. The two motors 2 drive the toothed roller 3 and the drum 11 to rotate respectively, and the tea leaves are cut by the relative rotation of the toothed roller 3 and the drum 11.
[0027] like Figure 1 and Figure 3 As shown, the anti-blocking device includes a cylinder 7, and two cylinders 7 are provided. The output ends of the two cylinders 7 are fixedly connected to a slide rod 8, and the slide rod 8 extends into the feed hopper 6. One end of the slide rod 8 is fixedly connected to a dredging rod 10, and the dredging rod 10 is arranged perpendicular to the slide rod 8.
[0028] When the whole equipment is powered on, the two cylinders 7 are also powered on, and the output end of the cylinder 7 extends and retracts back and forth, driving the slide rod 8 to move back and forth, so that the dredging rod 10 also moves back and forth in the feed hopper 6 to prevent tea leaves from being blocked at the feed hopper 6.
[0029] like Figure 5 and Figure 6As shown, the cleaning device includes a screw 5, an arc-shaped plate 13, a slider 14, and a slide 12; the slide 12 is arranged at the top of the casing 1, the screw 5 is rotatably installed in the slide 12, and the other end of the screw 5 extends to the outside of the casing 1, the slider 14 is slidably installed in the slide 12, and is spirally connected to the screw 5, and the arc-shaped plate 13 is fixedly connected to the slider 14.
[0030] After cutting the tea leaves, the power supply of the equipment is disconnected, and the screw 5 is manually rotated to move the slider 14 along the direction defined by the slide groove 12. The slider 14 drives the arc plate 13 to move. A plurality of cleaning blocks 15 are provided on the arc plate 13. The cleaning blocks 15 are made of soft sponge material. The movement of the arc plate 13 drives the plurality of cleaning blocks 15 to sweep through the tooth grooves on the surface of the gear roller 3 to clean the tea leaves adhered to the gear surface.
[0031] like Figure 4 As shown, two guide plates 9 are symmetrically provided at the bottom of the feed port, and the symmetry lines of the two guide plates 9 correspond to the symmetry lines of the toothed roller 3 and the drum 11. Two guide plates 9 are provided so that the tea leaves are gathered between the toothed roller 3 and the drum 11 through the guide plates 9, so that the toothed roller 3 has high cutting efficiency for the tea leaves.
[0032] A controller 4 is also fixedly mounted on the outer wall of the housing 1 , the motor 2 is electrically connected to the controller 4 , and the two cylinders 7 are also electrically connected to the controller 4 .
[0033] The controller 4 is provided with a plurality of knobs, by which the rotation speed of the tooth roller 3 can be set to accurately adjust the quality of tea cutting.
[0034] A discharge port is provided at the bottom of the casing 1, and a material receiving box is provided at the bottom of the discharge port. When cleaning the surface of the toothed roller 3, the material receiving box is first taken out and replaced with a waste box, and then the screw 5 is rotated to clean the surface of the toothed roller 3.
[0035] A positioning hole is also provided on the side wall of the casing 1, and a through hole is also provided at one end of the screw 5. The screw 5 can be limited and fixed by inserting a pin into the through hole and the positioning hole. When the screw 5 rotates until it cannot rotate, the arc plate 13 rests on the inner side wall of the casing 1 and will not interfere with the gear roller 3. At this time, the pin is inserted into the through hole and the positioning hole to limit the rotation of the screw 5 and limit the movement of the arc plate 13.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A CTC rolling cutter for processing broken black tea, characterized by: The invention comprises a casing (1), a feed hopper (6), a motor (2), a toothed roller (3), and a roller (11); a feed port is provided on the top of the casing (1); the feed hopper (6) is fixedly mounted at the feed port; the motor (2) is fixedly mounted on the side wall of the casing (1); the toothed roller (3) and the roller (11) are both rotatably mounted inside the casing (1); an anti-blocking device for clearing the feed hopper (6) is provided on the top of the casing (1); and a cleaning device is also provided inside the casing (1).
2. The CTC rolling cutter for processing black broken tea according to claim 1, characterized in that: The anti-blocking device includes a cylinder (7) and a slide rod (8). Two cylinders (7) are provided, and two slide rods (8) are also provided. The two slide rods (8) are fixedly connected to the two cylinders (7) respectively. The slide rod (8) extends into the feed hopper (6). One end of the slide rod (8) is fixedly connected to a dredging rod (10), and the dredging rod (10) is arranged perpendicular to the slide rod (8).
3. The CTC rolling cutter for processing black broken tea according to claim 2, characterized in that: The cleaning device comprises a screw (5), an arc-shaped plate (13), a slider (14), and a slide groove (12); the slide groove (12) is arranged at the top of the housing (1); the screw (5) is rotatably installed in the slide groove (12); the other end of the screw (5) extends to the outside of the housing (1); the slider (14) is slidably installed in the slide groove (12) and is spirally connected to the screw (5); the arc-shaped plate (13) is fixedly connected to the slider (14).
4. The CTC rolling cutter for processing black broken tea according to claim 3, characterized in that: Two guide plates (9) are symmetrically provided at the bottom of the feed port.
5. The CTC rolling cutter for processing broken black tea according to claim 3, characterized in that: A controller (4) is also fixedly mounted on the outer wall of the housing (1), the motor (2) is electrically connected to the controller (4), and the two cylinders (7) are also electrically connected to the controller (4).