Slurry brushing device for cement product manufacturing

Through the vacuum suction cup and the carrying mechanism driven by the screw motor, combined with the suction head and the slurry coating roller, the problems of cumbersome operation and unstable clamping of the cement product slurry brushing device are solved, automated production and efficient slurry brushing are realized, and the quality of the finished product and production efficiency are improved.

CN223369652UActive Publication Date: 2025-09-23SHANXI LUYUAN ELECTRIC POWER COMMUNICATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422798416.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-23
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing cement product slurry brushing device is cumbersome to operate and inefficient. The clamping plate is difficult to clean and the slurry adhesion affects the clamping effect, resulting in poor quality of the finished product.

Method used

The loading mechanism is driven by a vacuum suction cup and a lead screw motor, combined with an air suction head, a brush and a slurry coating roller to achieve automatic clamping, movement and uniform slurry coating of cement products. The vacuum generator generates vacuum suction to ensure stable adsorption, the lead screw motor improves movement efficiency, the air suction head removes impurities, and the slurry coating roller adjusts adaptively according to the surface shape.

Benefits of technology

It achieves stable clamping and automated production of cement products, improves operational stability and safety, ensures the quality of finished products, reduces equipment shaking and slurry waste, and improves production efficiency and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a brushing device for cement product manufacturing, and relates to the technical field of cement product processing. The cement product processing device comprises the base and the carrying mechanism, the carrying mechanism comprises the shell, cement products are stably clamped and automatically moved by arranging the carrying mechanism, the cement products are firmly adsorbed by the vacuum generator through the vacuum suction cup, it is ensured that the cement products cannot slide or move in the processing process, and the processing efficiency is improved. Meanwhile, the carrying mechanism can stably move in the sliding groove under driving of the lead screw motor, cement products can sequentially pass through all the treatment stations, automatic production is achieved, the working efficiency is improved, in addition, dust and other impurities are effectively prevented from entering the device through a dustproof plate, and the safety of the cement products is improved. Normal operation of equipment is protected, the service life is prolonged, and dust and impurities on the surface of the cement product can be effectively removed through cooperation of an air suction head and a brush.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement product processing, in particular to a slurry brushing device for manufacturing cement products. Background Art

[0002] Cement is a powdery, water-hardening inorganic gelling material that can form a slurry after being stirred with water. It can harden in air or water and can firmly bind materials such as sand and stone together. As one of the most widely used building materials in civil engineering, it is widely used in various projects such as construction, water conservancy, roads, bridges, etc. According to the retrieval of China Utility Model Publication No.: CN219855158U, a cement product cleaning slurry brushing device is disclosed, which includes a device body, a movable platform, a device frame, a strip-shaped slurry discharge head and a slurry brushing roller. The movable platform is arranged above the device body, and clamping mechanisms are arranged on both sides of the top of the movable platform. The device frame is fixed to one side of the top of the device body, and a slurry storage barrel is installed on the top of the device frame. The strip-shaped slurry discharge head is installed on the top of the device frame below the slurry storage barrel. The slurry brushing roller is arranged inside the device frame on one side of the strip-shaped slurry discharge head. A dust removal pump is installed on one side of the top of the device frame, and a dust removal pump is installed below the dust removal pump. It is equipped with a strip suction head, and a brush is installed on one side of the strip suction head. This technical solution cleans the cement products before brushing, ensures the subsequent brushing effect, and positions the cement products. It can also recycle excess slurry, reduce pollution, and reduce waste. However, there are still certain problems. When the brushing device is working, the operator needs to manually turn the handwheel to adjust the spacing between the splints to clamp different cement products. The actual operation process is cumbersome and inefficient. After long-term use, excess slurry adheres to the splint when brushing, which is difficult to clean. At the same time, the slurry attached to the surface of the splint will affect the clamping effect of the cement products, thereby affecting the brushing of the cement products, thereby affecting the quality of the finished product. Utility Model Content

[0003] Based on this, the purpose of this utility model is to provide a slurry brushing device for cement product manufacturing to solve the technical problems of complicated operation, low efficiency, difficulty in cleaning the splint, and slurry adhesion affecting the clamping effect, which in turn affects the quality of the finished product.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a slurry brushing device for cement product manufacturing, comprising a base and a loading mechanism, the loading mechanism comprising a housing, a mounting groove being provided inside the housing, a vacuum generator being provided inside the mounting groove, an air pipe being provided on the top of the vacuum generator, and a vacuum suction cup being provided on the top of the air pipe;

[0005] A guide groove is provided on the top of the shell, a recovery groove is provided below the guide groove, a slurry discharge pipe is provided on one side of the recovery groove, a magnetic strip is provided above the vacuum generator, and the magnetic strip is connected to a dustproof plate through magnetism.

[0006] By adopting the above technical solution, the vacuum generator is the core component for generating vacuum suction. The vacuum generator can efficiently generate the required vacuum degree to ensure that the vacuum suction cup can firmly adsorb the cement products.

[0007] Furthermore, there are five vacuum suction cups, and the five vacuum suction cups are evenly and equidistantly arranged in a linear array.

[0008] By adopting the above technical solution, the setting of five vacuum suction cups provides a larger adsorption area compared to a single suction cup, thereby significantly enhancing the stability of the adsorbed cement products and effectively preventing displacement or falling off due to unstable adsorption.

[0009] Furthermore, a slide groove is provided on the top of the base, a screw motor is provided on one side of the base, an output end of the screw motor is connected to a screw, and guide rods are provided on both sides of the screw.

[0010] By adopting the above technical solution, the screw motor is used as a power source, and the screw connected to its output end drives the carrying mechanism to move in the slide, thereby improving production efficiency.

[0011] Furthermore, a mounting plate is provided on one side of the slide, a dust removal pump is provided on the top of the mounting plate, and an air suction head is provided on the bottom of the dust removal pump.

[0012] By adopting the above technical solution, the mounting plate provides a stable mounting platform for the dust removal pump and the suction head, ensuring the stability and reliability of the dust removal equipment and reducing the shaking or displacement that may occur during the operation of the equipment.

[0013] Furthermore, a first spring sleeve rod is provided on one side of the suction head, and a brush is provided on one end of the first spring sleeve rod.

[0014] By adopting the above technical solution, the brush is located on one side of the suction head, which can first contact and remove large particles of impurities on the surface of the cement product during the cleaning process, providing a clean base surface for subsequent slurry brushing work.

[0015] Furthermore, a pulp storage barrel is provided on one side of the dust removal pump, a pulp outlet pipe is provided at the bottom of the pulp storage barrel, a solenoid valve is provided on the pulp outlet pipe, and a pulp outlet head is provided at one end of the pulp outlet pipe.

[0016] By adopting the above technical solution, the slurry storage barrel serves as a storage container for the slurry, and the slurry discharge pipe connected to the bottom thereof can conveniently transport the slurry to the slurry discharge head, thereby improving the supply efficiency.

[0017] Furthermore, a second spring sleeve rod is provided on one side of the pulp outlet head, and a pulp coating roller is provided on one end of the second spring sleeve rod.

[0018] By adopting the above technical solution, the second spring sleeve rod has a certain elasticity and scalability, which enables the coating roller to be adaptively adjusted according to the surface shape and size of different cement products.

[0019] In summary, the present invention has the following beneficial effects:

[0020] 1. The utility model realizes stable clamping and automatic movement of cement products by setting a carrying mechanism. The vacuum generator firmly absorbs the cement products through the vacuum suction cup to ensure that they will not slip or shift during the processing process, thereby improving the stability and safety of the operation. At the same time, the carrying mechanism can move smoothly in the chute under the drive of the screw motor, so that the cement products can pass through each processing station in turn, realizing automated production and improving work efficiency. In addition, the dustproof plate also effectively prevents dust and other debris from entering the interior of the device, protecting the normal operation of the equipment and extending its service life.

[0021] 2. The utility model realizes automatic cleaning and uniform slurry brushing on the surface of cement products by arranging an air suction head, a slurry discharge head and a slurry coating roller. The air suction head and the brush can effectively remove dust and impurities on the surface of cement products, providing a good base surface condition for subsequent slurry brushing work. The slurry discharge head can ensure that the slurry is evenly and appropriately applied to the surface of cement products through the precise control of the solenoid valve, and the further application and uniform treatment of the slurry coating roller increases the slurry brushing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the bottom-up structure of the present invention;

[0024] Figure 3 This is a schematic structural diagram of the screw rod and guide rod of the utility model;

[0025] Figure 4 It is a partial cross-sectional structural diagram of the carrying mechanism of the utility model.

[0026] In the figure: 1. Base; 2. Slide; 3. Screw motor; 4. Screw; 5. Guide rod; 6. Carrying mechanism; 601. Housing; 602. Mounting slot; 603. Vacuum generator; 604. Air pipe; 605. Vacuum suction cup; 606. Guide slot; 607. Recovery slot; 608. Slurry discharge pipe; 609. Magnetic strip; 610. Dustproof plate; 7. Mounting plate; 8. Dust removal pump; 9. Suction head; 10. First spring sleeve rod; 11. Brush; 12. Slurry storage barrel; 13. Slurry discharge pipe; 14. Solenoid valve; 15. Slurry discharge head; 16. Second spring sleeve rod; 17. Slurry coating roller. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The following describes an embodiment of the present invention based on its overall structure.

[0031] A slurry brushing device for cement product manufacturing, such as Figure 1-Figure 4 As shown, it includes a base 1 and a carrying mechanism 6, the carrying mechanism 6 includes a shell 601, a mounting groove 602 is provided inside the shell 601, a vacuum generator 603 is provided inside the mounting groove 602, an air pipe 604 is provided on the top of the vacuum generator 603, and a vacuum suction cup 605 is provided on the top of the air pipe 604;

[0032] A guide groove 606 is provided at the top of the shell 601, a recovery groove 607 is provided below the guide groove 606, a slurry discharge pipe 608 is provided on one side of the recovery groove 607, a magnetic strip 609 is provided above the vacuum generator 603, and the magnetic strip 609 is magnetically connected to a dustproof plate 610. The vacuum generator 603 is the core component for generating vacuum suction. The vacuum generator 603 can efficiently generate the required vacuum degree to ensure that the vacuum suction cup 605 can firmly adsorb the cement products. The installation groove 602 is provided inside the shell 601 for installing the vacuum generator 603. The installation groove 602 ensures the accurate positioning and stable installation of the vacuum generator 603, thereby ensuring its normal operation and service life.

[0033] See Figure 4 There are five vacuum suction cups 605, which are evenly and equidistantly arranged in a linear array. Compared with a single suction cup, the setting of five vacuum suction cups 605 provides a larger adsorption area, thereby significantly enhancing the stability of the adsorbed cement products and effectively preventing displacement or falling off due to unstable adsorption. The five vacuum suction cups 605 are evenly and equidistantly arranged in a linear array, which can jointly and evenly share the weight of the cement products and the various forces generated during the slurry brushing process.

[0034] See Figure 1 、 Figure 3 A slide groove 2 is provided on the top of the base 1, and a screw motor 3 is provided on one side of the base 1. The output end of the screw motor 3 is connected to a screw rod 4, and guide rods 5 are provided on both sides of the screw rod 4. The screw motor 3 serves as a power source, and drives the carrying mechanism 6 to move in the slide groove 2 through the screw rod 4 connected to its output end, thereby improving production efficiency. The guide rods 5 on both sides of the screw rod 4 not only guide the carrying mechanism 6, but also enhance its stability during movement.

[0035] See Figure 2 A mounting plate 7 is provided on one side of the chute 2, a dust removal pump 8 is provided on the top of the mounting plate 7, and an air suction head 9 is provided at the bottom of the dust removal pump 8. The mounting plate 7 provides a stable mounting platform for the dust removal pump 8 and the air suction head 9, ensuring the stability and reliability of the dust removal equipment, reducing the shaking or displacement that may occur during the operation of the equipment, and the air suction head 9 is directly aimed at the cement product, which can efficiently remove the dust on its surface, providing a clean environment for the subsequent slurry brushing work, thereby improving the product quality.

[0036] See Figure 2A first spring sleeve rod 10 is provided on one side of the suction head 9, and a brush 11 is provided at one end of the first spring sleeve rod 10. The brush 11 is located on one side of the suction head 9 and can first contact and sweep away large particles of impurities on the surface of the cement product during the cleaning process, providing a clean base surface for subsequent slurry brushing work. The first spring sleeve rod 10 has a certain elasticity and flexibility to ensure that the brush 11 can fit closely to the surface of the cement product, effectively remove dust and impurities, and provide a clean base surface for subsequent slurry brushing work.

[0037] See Figure 2 A slurry storage barrel 12 is provided on one side of the dust removal pump 8, and a slurry discharge pipe 13 is provided at the bottom of the slurry storage barrel 12. A solenoid valve 14 is provided on the slurry discharge pipe 13, and a slurry discharge head 15 is provided at one end of the slurry discharge pipe 13. The slurry storage barrel 12 serves as a storage container for the slurry, and the slurry discharge pipe 13 connected to the bottom thereof can conveniently transport the slurry to the slurry discharge head 15, thereby improving the supply efficiency. By arranging the solenoid valve 14 on the slurry discharge pipe 13, precise control of the slurry flow rate can be achieved. The solenoid valve 14 can be quickly opened or closed as needed to ensure that the slurry is applied to the cement product at the appropriate time and amount, thereby avoiding waste.

[0038] See Figure 2 A second spring sleeve rod 16 is provided on one side of the slurry discharge head 15, and a slurry coating roller 17 is provided at one end of the second spring sleeve rod 16. The second spring sleeve rod 16 has a certain elasticity and scalability, which enables the slurry coating roller 17 to be adaptively adjusted according to the surface shape and size of different cement products. The slurry coating roller 17 enables it to roll and apply slurry on the surface of the cement product. This rolling application method is more uniform than static application, and can effectively avoid slurry accumulation or omission.

[0039] The implementation principle of the present utility model is: first, the dustproof plate 610 is removed and attached to both sides of the shell 601 through magnetic attraction, and then the cement product is placed on the top of the shell 601, and the vacuum generator 603 causes the vacuum suction cup 605 to adsorb the cement product, and then the screw motor 3 drives the screw 4 to rotate, so that the carrier mechanism 6 moves in the slide 2, and when passing through the suction head 9 and the brush 11, the suction head 9 and the brush 11 clean the surface of the cement product, and then when passing through the slurry discharge head 15, the solenoid valve 14 is opened to apply the slurry to the surface of the cement product, and then the slurry coating roller 17 evenly applies the slurry on the surface of the cement product.

[0040] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A slurry brushing device for cement product manufacturing, characterized in that: The device comprises a base (1) and a loading mechanism (6), wherein the loading mechanism (6) comprises a housing (601), a mounting groove (602) is provided inside the housing (601), a vacuum generator (603) is provided inside the mounting groove (602), an air pipe (604) is provided on the top of the vacuum generator (603), and a vacuum suction cup (605) is provided on the top of the air pipe (604); A guide groove (606) is provided on the top of the housing (601), a recovery groove (607) is provided below the guide groove (606), a slurry discharge pipe (608) is provided on one side of the recovery groove (607), and a magnetic strip (609) is provided above the vacuum generator (603), and the magnetic strip (609) is connected to a dustproof plate (610) through magnetism.

2. The slurry brushing device for cement product manufacturing according to claim 1, characterized in that: There are five vacuum suction cups (605), and the five vacuum suction cups (605) are evenly and equidistantly arranged in a linear array.

3. The slurry brushing device for cement product manufacturing according to claim 1, characterized in that: A slide groove (2) is provided on the top of the base (1), a screw motor (3) is provided on one side of the base (1), an output end of the screw motor (3) is connected to a screw (4), and guide rods (5) are provided on both sides of the screw (4).

4. The slurry brushing device for cement product manufacturing according to claim 3, characterized in that: A mounting plate (7) is provided on one side of the chute (2), a dust removal pump (8) is provided on the top of the mounting plate (7), and an air suction head (9) is provided on the bottom of the dust removal pump (8).

5. The slurry brushing device for cement product manufacturing according to claim 4, characterized in that: A first spring sleeve rod (10) is provided on one side of the suction head (9), and a brush (11) is provided on one end of the first spring sleeve rod (10).

6. The slurry brushing device for cement product manufacturing according to claim 4, characterized in that: A pulp storage barrel (12) is provided on one side of the dust removal pump (8), a pulp discharge pipe (13) is provided at the bottom of the pulp storage barrel (12), a solenoid valve (14) is provided on the pulp discharge pipe (13), and a pulp discharge head (15) is provided at one end of the pulp discharge pipe (13).

7. The slurry brushing device for cement product manufacturing according to claim 6, characterized in that: A second spring sleeve rod (16) is provided on one side of the pulp outlet head (15), and a pulp coating roller (17) is provided on one end of the second spring sleeve rod (16).

Citation Information

Patent Citations

  • Cement product cleaning and brushing device

    CN219855158U