Rubber granule swing feeding device
Through the swing feeding device of rubber granules, the vibrator and photoelectric sensor are used to automatically control the replenishment of rubber granules, which solves the problem of manual timed feeding, realizes automatic feeding, reduces the burden of manual operation and reduces costs.
Patent Information
- Application Number
- CN202422428356.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing rubber machinery and equipment requires manual and regular addition of rubber granules multiple times during operation, which increases the burden of manual operation.
A swing feeding device for rubber granules was designed. It used a vibrator, a controller, a vibrating feeding trough, a storage barrel and a photoelectric sensor. The start and stop of the vibrator was automatically controlled by detecting the material height in the trough, thereby realizing automatic feeding.
It reduces the number of manual feeding times, reduces the burden of manual operation, and can be used on multiple lower-level equipment, reducing production costs.
Smart Images
Figure CN223369808U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of automatic feeding, in particular to a swing feeding device for rubber particles. Background Art
[0002] Rubber machinery and equipment are used to manufacture various rubber products. These include vulcanizers, molding machines, and extruders. Most rubber machinery and equipment are equipped with a feed trough. During operation, workers are required to add rubber granules multiple times according to the equipment's feeding requirements to ensure optimal operation. Currently, manual timed feeding is commonly used, requiring multiple, scheduled additions to the feed trough, increasing manual labor. Utility Model Content
[0003] In view of this, the utility model aims to propose a swing feeding device for rubber granules, which is suitable for swing feeding of rubber granules in rubber machinery and equipment, and can feed according to the material height in the trough of the lower equipment, effectively reducing the number of manual feeding times.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:
[0005] A swing feeding device for rubber pellets is based on a lower-level equipment with a trough that needs to continuously receive rubber pellets, and a feeding port is provided on the upper part of the trough; a feeding device is provided on one side of the trough of the lower-level equipment, and the feeding device includes a vibrator, a controller, a vibrating feeding trough, a storage barrel and a photoelectric sensor, and a storage barrel forms a cavity for storing rubber pellets, a feeding port is provided on the upper part of the storage barrel, and a discharge port is provided on the bottom of the storage barrel; the vibrating feeding trough is located below the storage barrel, and a vibrator is provided on the vibrating feeding trough, one end of the vibrating feeding trough extends to below the discharge port, and the other end of the vibrating feeding trough extends to the feeding port; the trough is provided with a photoelectric sensor, and the photoelectric sensor is located on the side wall of the trough for detecting the height of the material in the trough; a control panel is provided on the controller, the signal input end of the controller is connected to the photoelectric sensor, and the signal output end of the controller is connected to the vibrator.
[0006] Furthermore, the vibrator is a linear vibrator.
[0007] Furthermore, the controller includes a single chip microcomputer.
[0008] Furthermore, the cross section of the storage barrel is square, and the loading port is larger than the unloading port.
[0009] Furthermore, the vibrating feeding trough is a linear feeding trough, and the vibrating feeding trough is inclined toward the feeding port.
[0010] Furthermore, it also includes a base and a shell, the feeding device is mounted on the base, the shell is arranged on the base, the storage barrel is mounted on the top of the shell, the vibrator is arranged inside the shell, and the controller is arranged on the outer surface of the shell.
[0011] Furthermore, the lower-level equipment includes a vulcanizer, a molding machine and an extruder.
[0012] Compared with the prior art, the rubber granule swing feeding device described in the present invention has the following advantages:
[0013] The feeding device described in this utility model includes a vibrator, a controller, a vibrating feeding trough, a storage bucket, and a photoelectric sensor. It can feed materials according to the material height in the trough of the lower-level equipment, replacing the manual timed feeding method and effectively reducing the number of manual feeding times. It also has low production costs and can be used on multiple lower-level equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the swing feeding device for rubber particles described in an embodiment of the present utility model.
[0016] Description of reference numerals:
[0017] 1-lower-level equipment; 2-material trough; 3-feeding port; 4-photoelectric sensor; 5-vibrating feeding trough; 6-storage barrel; 7-vibrator; 8-control panel; 9-controller; 10-housing; 11-base; 12-loading port; 13-unloading port. DETAILED DESCRIPTION
[0018] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0019] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0020] like Figure 1As shown, a swing feeding device for rubber granules is provided, which is based on a lower-level equipment 1 provided with a trough 2 that needs to continuously receive rubber granules, and a feeding port 3 is provided on the upper part of the trough 2; a feeding device is provided on one side of the trough 2 of the lower-level equipment 1, and the feeding device includes a vibrator 7, a controller 9, a vibrating feeding trough 5, a storage barrel 6 and a photoelectric sensor 4. The storage barrel 6 constitutes a cavity for storing rubber granules, a feeding port 12 is provided on the upper part of the storage barrel 6, and a discharge port 13 is provided at the bottom of the storage barrel 6; the vibrating feeding trough 5 is located below the storage barrel 6, and a vibrator 7 is provided on the vibrating feeding trough 5, one end of the vibrating feeding trough 5 extends to the bottom of the discharge port 13, and the other end of the vibrating feeding trough 5 extends to the feeding port 3; a photoelectric sensor 4 is provided on the trough 2, and the photoelectric sensor 4 is located on the side wall of the trough 2 for detecting the material height in the trough 2; a control panel 8 is provided on the controller 9, the signal input end of the controller 9 is connected to the photoelectric sensor 4, and the signal output end of the controller 9 is connected to the vibrator 7.
[0021] The working principle of the present invention's swing feeding device for rubber pellets is as follows: rubber pellets are placed in advance in a storage barrel 6. A controller controls a vibrator 7 based on the material height in the trough 2 as measured by a photoelectric sensor 4. When the material height falls below a set value, the vibrator 7 is activated, and the rubber pellets in the storage barrel 6 fall from a discharge port 13 into a vibrating feeding trough 5. The vibrator 7 then causes the vibrating feeding trough 5 to vibrate, allowing the rubber pellets to be fed along the vibrating feeding trough 5 into the feed port 3 and into the trough 2 of the downstream equipment 1, completing the feeding process. When the material height reaches the set value, the controller sends a stop signal to the vibrator 7, causing the vibrator 7 to shut down and the feeding process to cease. The present invention's swing feeding device for rubber pellets can feed material based on the material height in the trough 2 of the downstream equipment, replacing the manual timed feeding method and effectively reducing the number of manual feedings.
[0022] The vibrator 7 is a linear vibrator. The linear vibrator uses high-pressure gas discharged from an air compressor as a power source to generate translational motion and shaking, and is generally used in sieves and vibration tables.
[0023] The controller 9 includes a single-chip microcomputer. The microcontroller's signal input is connected to the photoelectric sensor 4, and its signal output is connected to the vibrator 7. The photoelectric sensor 4 utilizes a photoelectric switch, which transmits a switching signal to the microcontroller, which then activates the vibrator 7. This structure reduces manufacturing costs.
[0024] As one of the preferred solutions of this embodiment, the controller 9 adopts a model of FM 31-S controller. The vibrator 7 adopts a model of Chuangyouhu XLD-140# direct vibration vibrator.
[0025] like Figure 1 As shown, the cross section of the storage barrel 6 is square, and the loading port 12 is larger than the unloading port 13 .
[0026] like Figure 1 As shown, the vibrating feed trough 5 is a linear feed trough, and the vibrating feed trough 5 is inclined toward the feeding port.
[0027] like Figure 1 As shown, the apparatus further includes a base 11 and a housing 10. The feeding device is mounted on the base 11, the housing 10 is mounted on the base 11, the storage barrel 6 is mounted on the top of the housing 10, the vibrator 7 is mounted inside the housing 10, and the controller 9 is mounted on the outer surface of the housing 10. Through the above structure, the feeding device forms an independent structure relative to the lower-level equipment and can be used on different lower-level equipment.
[0028] The lower-level equipment 1 includes a vulcanizer, a molding machine, and an extruder. Continuous feeding is provided to the vulcanizer, molding machine, and extruder. One manual feeding can support feeding of one device for 8 to 10 hours, enabling one feeding to be performed during one shift, thereby effectively reducing the number of manual feedings.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A swing feeding device for rubber granules, based on a lower-level device (1) having a trough (2) that needs to continuously receive rubber granules, wherein a feeding port (3) is provided on the upper portion of the trough (2); characterized in that: A feeding device is provided on one side of the trough (2) of the lower-level equipment (1), and the feeding device includes a vibrator (7), a controller (9), a vibrating feeding trough (5), a storage barrel (6) and a photoelectric sensor (4). A cavity for storing rubber particles is formed in the storage barrel (6), a feeding port (12) is provided on the upper part of the storage barrel (6), and a feeding port (13) is provided on the bottom of the storage barrel (6); the vibrating feeding trough (5) is located below the storage barrel (6), a vibrator (7) is provided on the vibrating feeding trough (5), one end of the vibrating feeding trough (5) extends below the feeding port (13), and the other end of the vibrating feeding trough (5) extends to the feeding port (3); the trough (2) is provided with a photoelectric sensor (4), which is located on the side wall of the trough (2) and is used to detect the height of the material in the trough (2); a control panel (8) is provided on the controller (9), a signal input end of the controller (9) is connected to the photoelectric sensor (4), and a signal output end of the controller (9) is connected to the vibrator (7).
2. The swing feeding device for rubber particles according to claim 1 is characterized in that: The vibrator (7) is a linear vibrator.
3. The swing feeding device for rubber particles according to claim 1 is characterized in that: The controller (9) includes a single chip microcomputer.
4. The swing feeding device for rubber particles according to claim 1 is characterized in that: The storage barrel (6) has a square cross-section, and the loading port (12) is larger than the unloading port (13).
5. The swing feeding device for rubber particles according to claim 1 is characterized in that: The vibrating feed trough (5) is a linear feed trough, and the vibrating feed trough (5) is arranged to be inclined toward the feeding port.
6. The swing feeding device for rubber particles according to claim 1, characterized in that: It also includes a base (11) and a shell (10), wherein the feeding device is mounted on the base (11), the shell (10) is arranged on the base (11), the storage barrel (6) is mounted on the top of the shell (10), the vibrator (7) is arranged inside the shell (10), and the controller (9) is arranged on the outer surface of the shell (10).
7. The swing feeding device for rubber particles according to claim 1 is characterized in that: The lower-level equipment (1) includes a vulcanizer, a molding machine and an extruder.