Wear-resistant rubber and plastic base mold

By introducing a coolant circulation system and a synchronous ejection mechanism into the wear-resistant rubber and plastic base mold, the problems of poor cooling effect and low production efficiency are solved, efficient and stable production of wear-resistant rubber and plastic bases is achieved, and product quality and production efficiency are improved.

CN223370009UActive Publication Date: 2025-09-23LAIZHOU XINYI PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422872969.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing wear-resistant rubber-plastic base mold has poor cooling effect, low production efficiency, and complex mold structure, which affects product molding accuracy and production cycle.

Method used

A mold structure including a lower mold base, an upper mold base, a coolant tank, a lifting cylinder, a hydraulic pump and a hollow cooling cavity was designed. Heat is removed by coolant circulation, and the ejection cylinder and movable plate working synchronously are used to stably eject the product, thus achieving efficient production of multiple molds.

Benefits of technology

It improves the cooling effect of the mold, enhances production efficiency, ensures the molding quality and qualified rate of the product, simplifies the mold structure, and improves production efficiency and product dimensional stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production of rubber and plastic products, in particular to a wear-resistant rubber and plastic base mold which comprises a lower mold base and an upper mold base which are used for producing a wear-resistant rubber and plastic base, a base is arranged under the lower mold base, and a cooling liquid groove used for containing cooling liquid is formed in the base. According to the utility model, a plurality of wear-resistant rubber and plastic bases can be produced at the same time by arranging a plurality of die grooves which are uniformly arranged at equal intervals on the lower die holder; through the lifting air cylinder and a piston rod of the lifting air cylinder, the upper mold base can be driven by the lifting air cylinder to be matched with the lower mold base to complete mold closing and mold opening actions. A hollow cooling cavity and a hydraulic pump are formed in a lower die base, a liquid outlet of the hydraulic pump communicates with one end of the hollow cooling cavity through a liquid inlet pipe, and the other end of the hollow cooling cavity communicates with the interior of a cooling liquid groove through a backflow pipe, so that cooling liquid can circularly flow in the hollow cooling cavity; heat generated in the production process of the die is effectively taken away, and normal production is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber and plastic product production, in particular to a wear-resistant rubber and plastic base mould. Background Art

[0002] With the continuous development of industrial technology, the demand for wear-resistant rubber and plastic bases, as important components in mechanical equipment, is increasing. Wear-resistant rubber and plastic bases are not only required to have excellent wear resistance, but also good dimensional stability and processing accuracy. Therefore, the technical level of the wear-resistant rubber and plastic base mold is directly related to the quality and production efficiency of the product. However, the existing wear-resistant rubber and plastic base mold technology still has some problems that need to be solved, such as poor cooling effect, low production efficiency, and complex mold structure. These problems limit the further development of wear-resistant rubber and plastic base molds. Some molds rely solely on natural heat dissipation, which causes the mold temperature to rise rapidly during the production process, which not only affects the molding accuracy of the product and causes deviations in the size of the wear-resistant rubber and plastic base, but also extends the production cycle of a single product and reduces overall production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a wear-resistant rubber and plastic base mold to solve the problems of poor cooling effect and low production efficiency of the existing wear-resistant rubber and plastic base molds mentioned in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A wear-resistant rubber and plastic base mold, comprising a lower mold base and an upper mold base for producing the wear-resistant rubber and plastic base, a base being provided directly below the lower mold base, and a coolant tank for containing coolant being installed on the base;

[0006] The lower die base is provided with a number of evenly and equidistantly arranged die grooves, and synchronously working lifting cylinders are embedded at the four top corners of the lower die base. The piston rods of the four groups of lifting cylinders are connected to the four top corners of the upper die base, and a hollow cooling cavity is provided inside the lower die base;

[0007] A hydraulic pump is installed at the bottom of the cooling liquid tank. The liquid outlet of the hydraulic pump is connected to one end of the hollow cooling cavity through a liquid inlet pipe, and the other end of the hollow cooling cavity is connected to the inside of the cooling liquid tank through a return pipe.

[0008] Preferably, the upper mold base is provided with injection holes having the same number as the mold grooves and corresponding positions.

[0009] Preferably, two sets of synchronously working ejection cylinders are installed on both sides of the top surface of the base.

[0010] Preferably, the two groups of ejection cylinders are symmetrically arranged at both ends of the coolant tank.

[0011] Preferably, the ejection piston rod of the ejection cylinder is connected to a movable plate with adjustable height.

[0012] Preferably, the top surface of the movable plate is equipped with ejector rods, the number of which is the same as that of the mold grooves and the positions of which are corresponding.

[0013] Preferably, the ejector rod is plug-fitted into the lower die base and inserted into the bottom of the die groove.

[0014] Compared with the existing technology, the beneficial effects of the present invention are:

[0015] 1. In this wear-resistant rubber and plastic base mold, a number of evenly and equidistantly arranged mold grooves are opened on the lower mold base, so that multiple wear-resistant rubber and plastic bases can be produced at the same time; by the synchronously working lifting cylinders embedded in the four top corners of the lower mold base and the arrangement of their piston rods connected to the four top corners of the upper mold base, the upper mold base can cooperate with the lower mold base to complete the mold closing and opening actions under the drive of the lifting cylinders; by the hollow cooling cavity opened inside the lower mold base and the hydraulic pump installed at the bottom of the cooling liquid tank, the hydraulic pump outlet is connected to one end of the hollow cooling cavity through the liquid inlet pipe and the other end of the hollow cooling cavity is connected to the inside of the cooling liquid tank through the return pipe, so that the coolant can circulate in the hollow cooling cavity, thereby effectively taking away the heat generated by the mold during the production process and ensuring the normal progress of production.

[0016] 2. In this wear-resistant rubber and plastic base mold, two sets of synchronously working ejector cylinders are installed on both sides of the top surface of the base. The two sets of ejector cylinders are symmetrically arranged at both ends of the coolant tank, so that the mold can smoothly eject the formed wear-resistant rubber and plastic base after the mold is opened, thereby improving production efficiency.

[0017] 3. In this wear-resistant rubber and plastic base mold, the top surface of the movable plate is installed with ejector rods with the same number and corresponding positions as the mold grooves. The ejector rods are plug-fitted with the lower mold base and inserted into the bottom of the mold groove, making the ejection process more stable and reliable, effectively avoiding damage to the wear-resistant rubber and plastic base during the ejection process, and improving the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they provide further detailed explanations, but do not constitute a limitation to the present invention.

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0021] Figure 3This is a schematic diagram of the structure of the cooling liquid tank of the utility model;

[0022] 10. Lower die base; 11. Die groove; 12. Lifting cylinder; 13. Piston rod; 14. Hollow cooling chamber;

[0023] 20. Upper mold base; 21. Injection hole;

[0024] 30. Base; 31. Ejector cylinder; 32. Movable plate; 33. Ejector rod;

[0025] 40. Coolant tank; 41. Hydraulic pump; 42. Liquid inlet pipe; 43. Return pipe. DETAILED DESCRIPTION

[0026] The following will be combined with the embodiments of the present invention and the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "center", "vertical", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] A wear-resistant rubber-plastic base mold, such as Figure 1-Figure 3As shown, it includes a lower mold base 10 and an upper mold base 20 for producing wear-resistant rubber and plastic bases. A base 30 is provided directly below the lower mold base 10, and a cooling liquid tank 40 for containing coolant is installed on the base 30; a number of mold grooves 11 are arranged evenly and equidistantly on the lower mold base 10, and synchronously working lifting cylinders 12 are embedded at the four top corners of the lower mold base 10. The piston rods 13 of the four groups of lifting cylinders 12 are connected to the four top corners of the upper mold base 20, and a hollow cooling cavity 14 is provided inside the lower mold base 10; a hydraulic pump 41 is installed at the bottom of the cooling liquid tank 40, and the outlet of the hydraulic pump 41 is connected to one end of the hollow cooling cavity 14 through a liquid inlet pipe 42, and the other end of the hollow cooling cavity 14 is connected to the inside of the cooling liquid tank 40 through a return pipe 43. The cooling liquid tank 40 for containing coolant installed on the base 30 can provide cooling liquid for mold cooling. ; By opening a number of evenly and equidistantly arranged mold grooves 11 on the lower mold base 10, multiple wear-resistant rubber and plastic bases can be produced at the same time; by the synchronously working lifting cylinders 12 embedded at the four top corners of the lower mold base 10 and the arrangement of their piston rods 13 connected to the four top corners of the upper mold base 20, the upper mold base 20 can cooperate with the lower mold base 10 to complete the mold closing and opening actions under the drive of the lifting cylinder 12; by the hollow cooling cavity 14 opened inside the lower mold base 10 and the hydraulic pump 41 installed at the bottom of the cooling liquid tank 40, the outlet of the hydraulic pump 41 is connected to one end of the hollow cooling cavity 14 through the liquid inlet pipe 42 and the other end of the hollow cooling cavity 14 is connected to the inside of the cooling liquid tank 40 through the return pipe 43, the coolant can circulate in the hollow cooling cavity 14, thereby effectively taking away the heat generated by the mold during the production process and ensuring the normal progress of production.

[0029] Furthermore, the upper mold base 20 is provided with injection holes 21 having the same number and corresponding positions as the mold grooves 11, so that the injection molding process is more accurate and efficient, and the molding quality of the wear-resistant rubber-plastic base is ensured.

[0030] Specifically, two sets of synchronously working ejection cylinders 31 are installed on both sides of the top surface of the base 30. The two sets of ejection cylinders 31 are symmetrically arranged at both ends of the coolant tank 40, so that the mold can smoothly eject the molded wear-resistant rubber and plastic base after the mold is opened, thereby improving production efficiency.

[0031] Among them, the ejection piston rod of the ejection cylinder 31 is connected to a movable plate 32 with adjustable height, which makes the ejection process more flexible, can adapt to wear-resistant rubber and plastic bases of different heights, and enhances the versatility of the mold.

[0032] In addition, the top surface of the movable plate 32 is installed with ejector rods 33 of the same number and corresponding position as the mold groove 11. The ejector rods 33 are plugged into the lower mold base 10 and inserted into the bottom of the mold groove 11, making the ejection process more stable and reliable, effectively avoiding damage to the wear-resistant rubber and plastic base during the ejection process, and improving the product qualification rate.

[0033] The working principle of this wear-resistant rubber and plastic base mold:

[0034] First, place the mold in the appropriate position and ensure that the base 30 is placed stably. Next, check whether there is enough coolant in the coolant tank 40. If not, add coolant to the appropriate level.

[0035] Then, the hydraulic pump 41 is started, and the hydraulic pump 41 delivers the coolant in the coolant tank 40 to the hollow cooling cavity 14 inside the lower die base 10 through the liquid inlet pipe 42, so that the coolant circulates in the hollow cooling cavity 14, thereby cooling the lower die base 10 in advance;

[0036] After that, the wear-resistant rubber and plastic raw materials are placed into the die groove 11 of the lower die base 10; then the four sets of lifting cylinders 12 are started, and the piston rods 13 of the lifting cylinders 12 drive the upper die base 20 to move downward, closing the mold with the lower die base 10, and forming the raw materials in the die groove 11;

[0037] After the processing is completed, the lifting cylinder 12 drives the upper mold base 20 to rise and open the mold; finally, the hydraulic pump 41 is turned off, and the coolant flows back to the coolant tank 40 through the return pipe 43, completing the production process of the wear-resistant rubber and plastic base. The above steps can be repeated for subsequent production.

[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant rubber and plastic base mold, comprising a lower mold base (10) and an upper mold base (20) for producing a wear-resistant rubber and plastic base, characterized in that: A base (30) is provided directly below the lower die base (10), and a cooling liquid tank (40) for containing cooling liquid is installed on the base (30); The lower die base (10) is provided with a plurality of die grooves (11) arranged evenly and equidistantly. The four top corners of the lower die base (10) are embedded with synchronously working lifting cylinders (12). The piston rods (13) of the four groups of lifting cylinders (12) are connected to the four top corners of the upper die base (20). A hollow cooling cavity (14) is provided inside the lower die base (10); A hydraulic pump (41) is installed at the bottom of the cooling liquid tank (40), and the liquid outlet of the hydraulic pump (41) is connected to one end of the hollow cooling cavity (14) through a liquid inlet pipe (42), and the other end of the hollow cooling cavity (14) is connected to the interior of the cooling liquid tank (40) through a return pipe (43).

2. The wear-resistant rubber-plastic base mold according to claim 1, characterized in that: The upper mold base (20) is provided with injection holes (21) having the same number as the mold grooves (11) and corresponding positions.

3. The wear-resistant rubber-plastic base mold according to claim 1, characterized in that: Two sets of synchronously working ejection cylinders (31) are also installed on both sides of the top surface of the base (30).

4. The wear-resistant rubber-plastic base mold according to claim 3, characterized in that: The two groups of ejection cylinders (31) are symmetrically arranged at both ends of the cooling liquid tank (40).

5. The wear-resistant rubber-plastic base mold according to claim 3, characterized in that: The ejection piston rod of the ejection cylinder (31) is connected to a movable plate (32) with adjustable height.

6. The wear-resistant rubber-plastic base mold according to claim 5, characterized in that: The top surface of the movable plate (32) is provided with ejector rods (33) having the same number and corresponding positions as the mold grooves (11).

7. The wear-resistant rubber-plastic base mold according to claim 6, characterized in that: The ejector rod (33) is plug-fitted with the lower die base (10) and inserted into the bottom of the die groove (11).