Extrusion shaping guide device
By designing an extrusion shaping guide device and using XY axis adjustment and positioning guide components to accurately position the material, the problems of mold wear and increased cleaning costs caused by material center deviation are solved, thereby improving product quality and reducing processing costs.
Patent Information
- Application Number
- CN202422829716.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-20
AI Technical Summary
During the extrusion process, the center of the material is offset, which causes mold wear and material damage, increasing cleaning costs.
An extrusion shaping guide device was designed, which included an XY-axis adjustment device, a Y-axis positioning guide component, and a Z-axis positioning guide component. The material was precisely positioned by adjusting the position of the guide wheel to ensure that the material entered the mold straightly.
It improves the concentricity between the material and the mold, avoids wear and tear, and reduces subsequent processing costs.
Smart Images
Figure CN223370019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion processing, in particular to an extrusion shaping guide device. Background Art
[0002] During the processing of current extruded products, the material is in the form of a coil, which is discharged through a discharge wheel and then directly enters the mold. The mold is used to position the material, and the center of the material will be offset during the extrusion and deformation process, resulting in friction between the material and the mold, increasing the wear of the mold and causing a certain degree of damage to the material. In the subsequent processing of the product, the labor cost of cleaning its surface is increased, so further improvement is needed. Utility Model Content
[0003] The purpose of the utility model is to provide an extrusion shaping guide device to solve the problems mentioned in the background technology.
[0004] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0005] An extrusion shaping guide device comprises a mounting frame, an XY axis adjustment device, a mounting plate, a Y-direction positioning guide assembly and a Z-direction positioning guide assembly; the XY axis adjustment device is mounted on the mounting frame and the movable output end is connected to the mounting plate for adjusting the left and right position and the front and back position of the mounting plate; the Y-direction positioning guide assembly comprises a first slide, a first fixed guide wheel, a first movable guide wheel and a first adjustment assembly; the first slide is fixed above the mounting plate; a first fixed mounting block and a first movable mounting block distributed front and back are provided on the first slide; the first fixed guide wheel is vertically mounted on the first fixed mounting block; the first movable guide wheel is vertically mounted on the first movable mounting block; the first adjustment assembly is mounted on the first The cam is mounted on a sliding panel and is connected to the first movable mounting block, for controlling the forward and backward movement of the first movable mounting block; at least one Z-direction positioning guide assembly is provided and is located next to the Y-direction positioning guide assembly; the Z-direction positioning guide assembly includes a second slide, a second fixed guide wheel, a second movable guide wheel and a second adjustment assembly; the second slide is fixed on the mounting plate; a second movable mounting block and a second fixed mounting block are provided on the second slide, which are distributed up and down; the second fixed guide wheel is horizontally mounted on the front side of the second fixed mounting block; the second movable guide wheel is horizontally mounted on the front side of the second movable mounting block; the second adjustment assembly is mounted on the second slide and connected to the second movable mounting block, for controlling the upward and downward movement of the second movable mounting block.
[0006] Further description of the present invention, the XY-axis adjustment device includes an X-axis adjustment component and a Y-axis adjustment component; the X-axis adjustment component is installed on a mounting frame and the power output end is connected to the Y-axis adjustment component; the power output end of the Y-axis adjustment component is connected to the mounting plate.
[0007] Further description of the present invention: the bottom of the mounting frame is provided with four supporting legs distributed at four corners.
[0008] To further describe the present invention, two groups of Z-direction positioning and guiding components are provided and are distributed on the left and right sides of the Y-direction positioning and guiding component.
[0009] Further description of the present invention: the first adjustment assembly includes a first screw rod and a first hand wheel; the first screw rod is threadedly connected to the rear side of the first slide; the front end of the first screw rod is rotatably connected to the first movable mounting block; the first hand wheel is fixed to the rear end of the first screw rod.
[0010] Further description of the present invention, the second adjustment assembly includes a second screw rod and a second hand wheel; the second screw rod is threadedly connected to the upper end of the second slide; the lower end of the second screw rod is rotatably connected to the second movable mounting block; the second hand wheel is fixed to the upper end of the second screw rod.
[0011] The beneficial effects of the utility model are:
[0012] The extrusion shaping guide device of this design is used to guide the material before it enters the mold. After the material is released, it passes through the extrusion shaping guide device of this design. The material passes between the first fixed guide wheel and the first movable guide wheel of the Y-direction positioning guide component to position the material in the front and back directions. The material passes between the second fixed guide wheel and the second movable guide wheel of the Z-direction positioning guide component to position the height position of the material. The positioned material is then sent straight into the mold for extrusion processing, which can improve the concentricity of the material and the mold, avoid wear between the mold and the material, improve product quality, and reduce subsequent processing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the overall structural diagram of the utility model;
[0014] Figure 2 This is a structural diagram of the Y-axis positioning guide assembly of the utility model;
[0015] Figure 3 It is a structural diagram of the Z-direction positioning guide assembly of the present utility model. DETAILED DESCRIPTION
[0016] The present invention will be further described below with reference to the accompanying drawings:
[0017] like Figure 1-3As shown, an extrusion shaping guide device includes a mounting frame 1, an XY axis adjustment device 2, a mounting plate 3, a Y-direction positioning guide assembly 4 and a Z-direction positioning guide assembly 5; the XY axis adjustment device 2 is mounted on the mounting frame 1 and the movable output end is connected to the mounting plate 3, for adjusting the left and right position and the front and back position of the mounting plate 3; the Y-direction positioning guide assembly 4 includes a first slide 41, a first fixed guide wheel 42, a first movable guide wheel 43 and a first adjustment assembly 44; the first slide 41 is fixed above the mounting plate 3; the first slide 41 is provided with a first fixed mounting block 411 and a first movable mounting block 412 distributed front and back; the first fixed guide wheel 42 is vertically mounted on the first fixed mounting block 411; the first movable guide wheel 43 is vertically mounted on the first movable mounting block 412; the first adjustment assembly 44 is mounted on the first slide 41 and connected to the first movable mounting block 412 The second movable guide wheel 53 is connected to the second movable mounting block 511, and the axial direction of the second fixed guide wheel 52 and the second movable guide wheel 53 are in the same direction as the Y-axis. The second adjusting assembly 54 is installed on the second slide 51 and is connected to the second movable mounting block 511, and is used to control the up and down movement of the second movable mounting block 511.The extrusion shaping guide device of this design is used to guide the material before it enters the mold. Before use, it is necessary to adjust the position of each guide wheel according to the specifications of the material. The XY axis adjustment device 2 adjusts the left and right and front and back positions of the mounting plate 3, thereby adjusting the position of the overall structure of the Y-direction positioning guide component 4 and the Z-direction positioning guide component 5. In the Y-direction positioning guide component 4, the front and back positions of the first movable mounting block 412 are adjusted by the first adjustment component 44, so that the spacing between the first movable guide wheel 43 and the first fixed guide wheel 42 adapts to the width of the product for the material to pass through. In the Z-direction positioning guide component 5, the upper and lower positions of the second movable mounting block 511 are adjusted by the second adjustment component 54, so that the second movable mounting block 512 is adjusted to the width of the product for the material to pass through. The spacing between the movable guide wheel 53 and the second fixed guide wheel 52 is adapted to the width of the product, allowing the material to pass through. Once adjusted, it can be used. After being discharged by the discharge wheel, the material passes through the extrusion shaping guide device of this design. The material passes between the first fixed guide wheel 42 and the first movable guide wheel 43 of the Y-direction positioning guide assembly 4 to position the material in the front and back directions. The material passes between the second fixed guide wheel 52 and the second movable guide wheel 53 of the Z-direction positioning guide assembly 5 to position the material in the height position. The positioned material is then fed straight into the mold for extrusion processing. This can improve the concentricity of the material and the mold, avoid wear between the mold and the material, improve product quality, and reduce subsequent processing costs.
[0018] The XY-axis adjustment device 2 includes an X-axis adjustment component 21 and a Y-axis adjustment component 22; the X-axis adjustment component 21 is installed on the mounting frame 1 and the power output end is connected to the Y-axis adjustment component 22; the power output end of the Y-axis adjustment component 22 is connected to the mounting plate 3. In this design, both the X-axis adjustment component 21 and the Y-axis adjustment component 22 are adjusted by hand-cranked screws.
[0019] The bottom of the mounting frame 1 is provided with four supporting legs 11 distributed at four corners. The supporting legs 11 are connected to the mounting frame 1 through threads, so as to facilitate adjusting the mounting frame 1 to a horizontal position.
[0020] The Z-direction positioning guide components 5 are provided in two groups and are distributed on the left and right sides of the Y-direction positioning guide component 4, which can further improve the stability of material guiding.
[0021] The first adjustment component 44 includes a first screw rod 441 and a first hand wheel 442; the first screw rod 441 is threadedly connected to the rear side of the first slide 41; the front end of the first screw rod 441 is rotatably connected to the first movable mounting block 412; the first hand wheel 442 is fixed to the rear end of the first screw rod 441, and by shaking the first hand wheel 442, the front and rear positions of the first movable mounting block 412 can be adjusted, thereby adjusting the front and rear positions of the first movable guide wheel 43.
[0022] The second adjustment component 54 includes a second screw rod 541 and a second hand wheel 542; the second screw rod 541 is threadedly connected to the upper end of the second slide 51; the lower end of the second screw rod 541 is rotatably connected to the second movable mounting block 511; the second hand wheel 542 is fixed to the upper end of the second screw rod 541, and by shaking the second hand wheel 542, the upper and lower positions of the second movable mounting block 511 can be adjusted, thereby adjusting the upper and lower positions of the second movable guide wheel 53.
[0023] The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An extrusion shaping guide device, characterized in that: It includes a mounting frame, an XY axis adjustment device, a mounting plate, a Y-direction positioning guide assembly and a Z-direction positioning guide assembly; the XY axis adjustment device is installed on the mounting frame and the movable output end is connected to the mounting plate, so as to adjust the left and right position and the front and back position of the mounting plate; the Y-direction positioning guide assembly includes a first slide, a first fixed guide wheel, a first movable guide wheel and a first adjustment assembly; the first slide is fixed above the mounting plate; the first slide is provided with a first fixed mounting block and a first movable mounting block distributed front and back; the first fixed guide wheel is vertically installed on the first fixed mounting block; the first movable guide wheel is vertically installed on the first movable mounting block; the first adjustment assembly is installed on the first slide and connected to the first movable mounting block The first movable mounting block is connected to control the forward and backward movement of the first movable mounting block; the Z-direction positioning guide assembly is provided with at least one group and is located next to the Y-direction positioning guide assembly; the Z-direction positioning guide assembly includes a second slide, a second fixed guide wheel, a second movable guide wheel and a second adjustment assembly; the second slide is fixed to the mounting plate; the second slide is provided with a second movable mounting block and a second fixed mounting block distributed up and down; the second fixed guide wheel is horizontally mounted on the front side of the second fixed mounting block; the second movable guide wheel is horizontally mounted on the front side of the second movable mounting block; the second adjustment assembly is mounted on the second slide and connected to the second movable mounting block to control the up and down movement of the second movable mounting block.
2. The extrusion shaping guide device according to claim 1, characterized in that: The XY axis adjustment device includes an X axis adjustment component and a Y axis adjustment component; the X axis adjustment component is installed on the mounting frame and the power output end is connected to the Y axis adjustment component; the power output end of the Y axis adjustment component is connected to the mounting plate.
3. The extrusion shaping guide device according to claim 1, characterized in that: The bottom of the mounting frame is provided with four supporting legs distributed at four corners.
4. The extrusion shaping guide device according to claim 1, characterized in that: The Z-direction positioning and guiding components are provided in two groups and are distributed on the left and right sides of the Y-direction positioning and guiding component.
5. The extrusion shaping guide device according to claim 1, characterized in that: The first adjustment assembly includes a first screw and a first handwheel; the first screw is threadedly connected to the rear side of the first slide; the front end of the first screw is rotatably connected to the first movable mounting block; the first handwheel is fixed to the rear end of the first screw.
6. The extrusion shaping guide device according to claim 1, characterized in that: The second adjustment assembly includes a second screw rod and a second hand wheel; the second screw rod is threadedly connected to the upper end of the second slide; the lower end of the second screw rod is rotatably connected to the second movable mounting block; the second hand wheel is fixed to the upper end of the second screw rod.