Plastic part surface micro-etching roughening treatment equipment
The micro-etching and roughening treatment equipment for plastic parts controlled by ultrasonic vibration and electric push rod solves the problems of low efficiency and inconvenient removal of existing equipment, and achieves efficient etching and convenient operation.
Patent Information
- Application Number
- CN202422557782.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing equipment for micro-etching and roughening the surface of plastic parts is inefficient and inconvenient to remove the treated plastic parts.
An ultrasonic generator is used to vibrate the solution to form bubbles, an electric push rod is used to control the lifting and lowering of the mesh cage, a timer is used to accurately control the etching time, and a filter and positioning component are used to ensure stable operation.
The etching roughening efficiency is improved, the etching effect is ensured, the process of taking and placing plastic parts is simplified, and the practicality of the equipment is improved.
Smart Images

Figure CN223370082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic part processing, in particular to a device for micro-etching and roughening the surface of a plastic part. Background Art
[0002] Micro-etching and roughening the surface of plastic parts is a technique used to improve the surface properties of plastic parts, especially when subsequent treatments such as coating, plating, or bonding are required. This treatment removes some surface material, thereby increasing surface roughness and reactivity, improving adhesion to other materials. Typical treatment methods include chemical etching: Acid etching: Etching the plastic surface with an acidic solution (such as sulfuric acid or hydrofluoric acid). The acid dissolves certain components of the plastic surface, creating a roughened surface. Alkaline etching: Etching with an alkaline solution (such as sodium hydroxide) is suitable for certain types of plastics. Physical methods: Sandblasting: Using a sandblaster to spray fine particles (such as sand or glass beads) onto the plastic surface, physically grinding and creating a rough surface. Sanding: Mechanically grinding the surface (such as sandpaper or grinding wheels) to increase surface roughness. Plasma treatment: Plasma etching: Using plasma in a low-pressure environment to treat the plastic surface, removing organic matter and increasing surface roughness.
[0003] In the prior art, when chemical etching is used to roughen the surface of plastic parts, the existing processing equipment simply immerses and etches the plastic parts in a processing box filled with an acidic solution (such as sulfuric acid, hydrofluoric acid, etc.) or an alkaline solution (such as sodium hydroxide). This is inefficient and it is inconvenient to remove the treated plastic parts from the processing box. Therefore, we propose a plastic part surface roughening processing equipment to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the processing equipment existing in the prior art only performs immersion etching by placing the plastic parts in a processing box injected with an acidic solution (such as sulfuric acid, hydrofluoric acid, etc.) or an alkaline solution (such as sodium hydroxide), which is inefficient and inconvenient to remove the treated plastic parts from the processing box. The present utility model proposes a plastic part surface micro-etching and roughening processing equipment.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A micro-etching and roughening treatment device for a plastic part surface comprises a treatment box, a liquid discharge port being provided on the front side of the treatment box, and the roughening treatment device further comprises:
[0007] A filter screen is mounted inside the processing box;
[0008] An ultrasonic generator, the ultrasonic generator being fixedly mounted on the rear side of the processing box;
[0009] Two electric push rods are provided, and the two electric push rods are fixedly installed on the left and right sides of the processing box respectively;
[0010] A U-shaped bracket, which can be detachably inserted into the interior of the processing box, and the output shafts of the two electric push rods are fixedly mounted on the bottom of the U-shaped bracket;
[0011] A placement assembly, comprising: a placement cage, a cage cover, and two insertion rods. The placement cage is placed inside the U-shaped bracket, the cage cover is clamped on the top of the placement cage, the top ends of the two insertion rods are fixedly mounted on the bottom of the placement cage, and the bottom ends of the two insertion rods pass through the U-shaped bracket and are slidably connected between the U-shaped bracket;
[0012] The positioning assembly is arranged at the bottom of the U-shaped bracket, and the positioning assembly is matched with the two positioning holes respectively.
[0013] As a preferred solution of the present invention, a timer is fixedly installed on the front side of the processing box.
[0014] As a preferred solution of the present invention, limiting blocks are fixedly installed on the left and right sides of the cage, limiting holes are opened on the left and right inner walls of the U-shaped bracket, and the limiting blocks are slidably connected in the corresponding limiting holes.
[0015] As a preferred solution of the present invention, two insertion holes are provided on the inner wall of the bottom of the U-shaped bracket, and the bottom end of the insertion rod passes through the corresponding insertion holes and is in sliding contact with the inner wall of the corresponding insertion hole.
[0016] As a preferred solution of the present invention, the positioning assembly includes two sliding rods, a spring and two positioning rods. The top ends of the two sliding rods are slidably connected to the bottom of the U-shaped bracket. The left and right ends of the springs are respectively fixedly installed on the side where the two sliding rods are close to each other. The ends of the two positioning rods close to each other are respectively fixedly installed on the side where the two sliding rods are away from each other. The ends of the two positioning rods away from each other respectively pass through the two positioning holes and slide in contact with the inner walls of the positioning holes.
[0017] As a preferred solution of the present invention, a sliding groove is provided at the bottom of the U-shaped bracket, and the top ends of the two sliding rods are slidably connected in the sliding groove. Beneficial effects
[0018] 1. By setting up an ultrasonic generator, the acidic solution or alkaline solution inside the treatment box can be vibrated to form bubbles and then burst, which can promote the etching efficiency and effect of the acidic solution or alkaline solution on the surface of the plastic part;
[0019] 2. By setting the timer, the etching time can be accurately controlled to avoid unnecessary damage to the plastic parts and improve the etching roughening effect of the plastic parts;
[0020] 3. By starting the two electric push rods, the U-shaped bracket and the placement cage can be driven to move up or down. When the placement cage moves down, the plastic parts inside the placement cage can be immersed into the interior of the processing box along with the placement cage. Then, when the placement cage moves up, it is convenient for personnel to take out and put in the placement cage and the plastic parts inside it.
[0021] 4. By pulling the two sliding rods toward each other, the two positioning rods can be driven to move closer to each other and release the insertion limit with the two positioning holes. At this time, the net box can be vertically moved upward from the U-shaped bracket and disassembled. In addition, the elastic reset characteristics of the spring can drive the two sliding rods and the two positioning rods away from each other and make the two positioning rods and the two positioning holes complete the insertion, so that the insertion rods and the U-shaped bracket can be installed and fixed. Similarly, the net box can be installed and fixed with the U-shaped bracket.
[0022] The utility model is capable of vibrating the acidic solution or alkaline solution inside the processing box and forming bubbles which then burst by arranging an ultrasonic generator, thereby promoting the efficiency and effect of etching and roughening the surface of the plastic parts by the acidic solution or alkaline solution, and making it convenient for personnel to take out and place materials from the mesh box and the plastic parts inside it, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional main view of the structure of the utility model;
[0024] Figure 2 This is a three-dimensional rear view of the structure of the utility model;
[0025] Figure 3 A three-dimensional bottom view of the structure of the processing box, drain port, filter screen, timer, electric push rod, U-shaped bracket, limit hole and jack of the utility model;
[0026] Figure 4 This is a three-dimensional bottom view of the structure of the electric push rod, U-shaped bracket, net box placement, box cover, limit block, limit hole, insertion rod, positioning hole, slide rod, slide groove, spring and positioning rod of the utility model.
[0027] In the figure: 1. Processing box; 2. Drain port; 3. Filter; 4. Timer; 5. Ultrasonic generator; 6. Electric push rod; 7. U-shaped bracket; 8. Place the net box; 9. Box cover; 10. Limit block; 11. Limit hole; 12. Insert rod; 13. Positioning hole; 14. Insert hole; 15. Sliding rod; 16. Slide groove; 17. Spring; 18. Positioning rod. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example
[0029] Reference Figure 1-Figure 4 The surface micro-etching and roughening treatment equipment of plastic parts includes a treatment box 1, a drainage port 2 is opened on the front side of the treatment box 1, and the roughening treatment equipment also includes:
[0030] The filter screen 3 is mounted inside the processing box 1;
[0031] The ultrasonic generator 5 is fixedly mounted on the rear side of the processing box 1;
[0032] Two electric push rods 6 are provided, and the two electric push rods 6 are fixedly installed on the left and right sides of the processing box 1 respectively;
[0033] The U-shaped bracket 7 can be detachably inserted into the interior of the processing box 1, and the output shafts of the two electric push rods 6 are fixedly mounted on the bottom of the U-shaped bracket 7;
[0034] The placement assembly includes: a placement net box 8, a box cover 9 and two insertion rods 12. The placement net box 8 is placed inside the U-shaped bracket 7. The box cover 9 is clamped on the top of the placement net box 8. The top ends of the two insertion rods 12 are fixedly installed on the bottom of the placement net box 8. The bottom ends of the two insertion rods 12 pass through the U-shaped bracket 7 and are slidably connected between the U-shaped bracket 7.
[0035] The positioning assembly is arranged at the bottom of the U-shaped bracket 7 and is matched with the two positioning holes 13 respectively.
[0036] By means of the above structure: by setting up an ultrasonic generator 5, the acidic solution or alkaline solution inside the processing box 1 can be vibrated and bubbles are formed and then burst, thereby promoting the etching and roughening efficiency and effect of the acidic solution or alkaline solution on the surface of the plastic parts; by starting the two electric push rods 6, the U-shaped bracket 7 and the placement net box 8 can be driven to move up or down. Here, when the placement net box 8 moves down, the plastic parts inside the placement net box 8 can be immersed in the interior of the processing box 1 along with the placement net box 8, and then when the placement net box 8 moves up, it is convenient for personnel to take and put materials into the placement net box 8 and the plastic parts inside it.
[0037] As a preferred solution of the present invention, a timer 4 is fixedly installed on the front side of the processing box 1. By setting the timer 4, the etching time can be accurately controlled to avoid unnecessary damage to the plastic parts and improve the etching roughening effect on the plastic parts.
[0038] As a preferred solution of the present invention, limiting blocks 10 are fixedly installed on the left and right sides of the net box 8, and limiting holes 11 are opened on the left inner wall and the right inner wall of the U-shaped bracket 7. The limiting blocks 10 are slidably connected in the corresponding limiting holes 11. Through the sliding limiting cooperation between the limiting blocks 10 and the limiting holes 11, the installation stability between the net box 8 and the U-shaped bracket 7 can be improved.
[0039] As a preferred solution of the present invention, two holes 14 are provided on the inner wall of the bottom of the U-shaped bracket 7. The bottom end of the insertion rod 12 passes through the corresponding hole 14 and slides in contact with the inner wall of the corresponding hole 14. By providing the hole 14, the insertion rod 12 at the bottom of the net box 8 can be easily placed and connected with the positioning component.
[0040] As a preferred solution of the present invention, the positioning assembly includes two slide bars 15, a spring 17 and two positioning bars 18. The top ends of the two slide bars 15 are slidably connected to the bottom of the U-shaped bracket 7. The left and right ends of the spring 17 are respectively fixedly mounted on the side where the two slide bars 15 are close to each other. The ends of the two positioning bars 18 close to each other are respectively fixedly mounted on the side where the two slide bars 15 are away from each other. The ends of the two positioning bars 18 away from each other respectively pass through the two positioning holes 13 and slide in contact with the inner wall of the positioning hole 13. By positioning the two slide bars 15 Pulling toward the side where they are close to each other can drive the two positioning rods 18 toward each other and release the insertion limit with the two positioning holes 13. At this time, the net box 8 can be vertically moved upward from the U-shaped bracket 7 and disassembled. In addition, the elastic reset characteristics of the spring 17 can drive the two sliding rods 15 and the two positioning rods 18 away from each other and make the two positioning rods 18 complete the insertion with the two positioning holes 13, so that the insertion rod 12 and the U-shaped bracket 7 can be installed and fixed. Similarly, the net box 8 and the U-shaped bracket 7 can be installed and fixed.
[0041] As a preferred solution of the present invention, a sliding groove 16 is provided at the bottom of the U-shaped bracket 7, and the top ends of the two sliding rods 15 are slidably connected in the sliding groove 16. By providing the sliding groove 16, the two sliding rods 15 can be stably slidably limited and slidably supported.
[0042] It should be noted that the specific types of timer 4, ultrasonic generator 5 and electric push rod 6 to be used are selected by relevant technical personnel familiar with the field, and the above timer 4, ultrasonic generator 5 and electric push rod 6 are all existing technologies and will not be elaborated in this solution.
[0043] The working principle of the present utility model is as follows: when in use, first connect the timer 4, ultrasonic generator 5 and electric push rod 6 to the external power supply, then place the plastic part inside the placement box 8 and close the box cover 9, then insert the placement box 8 into the interior of the U-shaped bracket 7, then the insertion rod 12 can pass through the corresponding insertion hole 14, at this time, the elastic reset characteristic of the spring 17 can drive the two sliding rods 15 and the two positioning rods 18 to move away from each other and make the two positioning rods 18 and the two positioning holes 13 complete the insertion, so that the insertion rod 12 can be installed and fixed to the U-shaped bracket 7, and similarly, the placement box 8 can be installed and fixed to the U-shaped bracket 7. After the mesh box 8 is placed and fixed, the processing time is set by the timer 4, and then the ultrasonic generator 5 is started to vibrate the acidic solution or alkaline solution inside the processing box 1 and form bubbles and then burst. At this time, the etching and roughening efficiency and effect of the acidic solution or alkaline solution on the surface of the plastic parts can be promoted. In addition, by starting the two electric push rods 6, the U-shaped bracket 7 and the placement mesh box 8 can be driven up or down. Here, when the placement mesh box 8 moves down, the plastic parts inside the placement mesh box 8 can be immersed in the interior of the processing box 1 along with the placement mesh box 8. Then, when the placement mesh box 8 moves up, it is convenient for personnel to take and put materials in the placement mesh box 8 and the plastic parts inside it.
[0044] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A micro-etching and roughening treatment device for a plastic part surface, comprising a treatment box (1), wherein a drain port (2) is provided on the front side of the treatment box (1), and the device is characterized in that: The roughening treatment equipment also includes: A filter screen (3), the filter screen (3) being mounted inside the processing box (1); An ultrasonic generator (5), the ultrasonic generator (5) being fixedly mounted on the rear side of the processing box (1); Two electric push rods (6) are provided, and the two electric push rods (6) are fixedly mounted on the left and right sides of the processing box (1) respectively; A U-shaped bracket (7), wherein the U-shaped bracket (7) can be detachably inserted into the interior of the processing box (1), and the output shafts of the two electric push rods (6) are fixedly mounted on the bottom of the U-shaped bracket (7); A placement assembly, the placement assembly comprising: a placement net box (8), a box cover (9) and two insertion rods (12), the placement net box (8) is placed inside the U-shaped bracket (7), the box cover (9) is clamped on the top of the placement net box (8), the top ends of the two insertion rods (12) are fixedly mounted on the bottom of the placement net box (8), and the bottom ends of the two insertion rods (12) pass through the U-shaped bracket (7) and are slidably connected to the U-shaped bracket (7); A positioning assembly is provided at the bottom of the U-shaped bracket (7), and the positioning assembly is respectively matched with the two positioning holes (13).
2. The plastic part surface micro-etching and roughening treatment equipment according to claim 1, characterized in that: A timer (4) is fixedly mounted on the front side of the processing box (1).
3. The plastic part surface micro-etching and roughening treatment equipment according to claim 1, characterized in that: Limiting blocks (10) are fixedly installed on the left and right sides of the cage (8), and limiting holes (11) are provided on the left inner wall and the right inner wall of the U-shaped bracket (7), and the limiting blocks (10) are slidably connected in the corresponding limiting holes (11).
4. The plastic part surface micro-etching and roughening treatment equipment according to claim 1, characterized in that: Two insertion holes (14) are provided on the inner wall of the bottom of the U-shaped bracket (7), and the bottom end of the insertion rod (12) passes through the corresponding insertion holes (14) and is in sliding contact with the inner wall of the corresponding insertion hole (14).
5. The plastic part surface micro-etching and roughening treatment equipment according to claim 1, characterized in that: The positioning assembly includes two slide bars (15), a spring (17) and two positioning bars (18), the top ends of the two slide bars (15) are slidably connected to the bottom of the U-shaped bracket (7), the left end and the right end of the spring (17) are respectively fixedly mounted on the sides of the two slide bars (15) that are close to each other, the ends of the two positioning bars (18) that are close to each other are respectively fixedly mounted on the sides of the two slide bars (15) that are away from each other, and the ends of the two positioning bars (18) that are away from each other respectively pass through the two positioning holes (13) and are in sliding contact with the inner walls of the positioning holes (13).
6. The equipment for micro-etching and roughening the surface of a plastic part according to claim 5, characterized in that: A sliding groove (16) is provided at the bottom of the U-shaped bracket (7), and the top ends of the two sliding rods (15) are slidably connected in the sliding groove (16).