Filter screen rubberizing device
By designing a filter gluing device with adaptive limiting grooves and cutting grooves, the problem of inaccurate sponge strip attachment under manual operation is solved, and efficient and accurate gluing of the filter is achieved, thereby improving product quality and production efficiency.
Patent Information
- Application Number
- CN202423293317.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the prior art, the attachment of the sponge strips to the outer frame of the filter screen mainly relies on manual operation, and accuracy and consistency are difficult to ensure, resulting in unsatisfactory gluing effects, affecting product quality stability and production efficiency.
A filter screen gluing device is designed, which includes a limiting groove and a cutting groove. The limiting groove is adapted to the width of the filter screen and the sponge strip. The limiting groove is used to achieve precise alignment and standardized laying path, and the cutting groove is combined to achieve accurate cutting and attachment of the sponge strip.
The accuracy and stability of sponge strip pasting are improved, the overall quality of the filter screen is improved, the production cost and rework rate are reduced, and the production efficiency is improved.
Smart Images

Figure CN223370139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing devices, and in particular to a filter screen gluing device. Background Art
[0002] As an important industrial and daily necessity, filters are widely used in liquid and gas filtration. Their quality and performance are directly related to filtration effectiveness and efficiency. During the production and processing of filters, a layer of sponge strips is often attached to the outer frame of the filter to enhance its sealing, prevent particulate matter from entering or leaking through edge gaps, and protect the filter edges from wear.
[0003] Currently, attaching the sponge strips to the filter's outer frame is primarily a manual process. However, manual operation is difficult to ensure in terms of accuracy and consistency, often resulting in unsatisfactory gluing results. Specifically, the sponge strips are loose and tend to become misaligned or misaligned on the filter's outer frame, affecting the filter's appearance and sealing performance, and reducing product quality stability. Furthermore, manual operation is affected by skill level and operating habits, resulting in significant variability in gluing results within the same batch of filters, increasing product rework rates and hindering production efficiency and cost control. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a filter screen gluing device.
[0005] The utility model discloses a filter screen gluing device, which includes a base. A gluing structure is provided on the base. The gluing structure includes a limiting groove and a cutting groove. The limiting groove extends along the length direction of the base, and the cutting groove extends along the width direction of the base. The limiting groove and the cutting groove are perpendicular to each other and connected, wherein the width of the limiting groove is adapted to the thickness of the filter screen and the width of the sponge strip.
[0006] According to one embodiment of the present invention, a positioning block is further provided on the glue inlet end of the limiting groove, and the positioning block is detachably provided on the base.
[0007] According to one embodiment of the present invention, the positioning block is detachably arranged on the base via a pressure clamp, and the pressure clamp is arranged on the base.
[0008] According to one embodiment of the present invention, the base is sunken near the glue inlet end of the limiting groove to form a sunken platform, and the positioning block is detachably arranged on the sunken platform.
[0009] According to one embodiment of the present invention, a roller is provided on one end of the positioning block close to the cutting groove, and the outer side of the roller is flush with the end of the positioning block close to the cutting groove.
[0010] According to one embodiment of the present invention, the end of the positioning block away from the cutting groove is a pointed end, and the pointed end is used to separate the release paper on the sponge strip.
[0011] According to one embodiment of the present invention, the position where the end of the positioning block close to the cutting groove is projected onto the limiting groove is defined as point P1, the position on the limiting groove where it intersects with the cutting groove is defined as P2, and the end position of the limiting groove away from the positioning block is defined as P3.
[0012] According to one embodiment of the present invention, the length L1 between P1 and P2 is L0 = n × L0, and the length L2 between P2 and P3 is W0 + (1-n) × L0; wherein 0 < n < 1, L0 is the length of the long side of the filter, and W0 is the length of the short side of the filter.
[0013] According to one embodiment of the present invention, the width of the cutting groove is adapted to the thickness of the blade, and the depth of the cutting groove is greater than the depth of the limiting groove.
[0014] Compared with the prior art, the filter screen gluing device of the present invention has the following advantages:
[0015] The filter screen gluing device of the present invention realizes efficient and precise alignment of the filter screen and the sponge strip by designing a gluing structure on the base. Specifically, the width of the limiting groove matches the thickness of the filter screen and the width of the sponge strip, which not only ensures the precise alignment of the two during the gluing process, but also effectively regulates the laying path of the sponge strip and the rolling trajectory of the filter screen. In actual operation, the user only needs to simply introduce the sponge strip from one end of the limiting groove and lay it in the groove, and then let the filter screen roll along the groove body to easily achieve accurate attachment of the sponge strip to the outer frame. Not only does it significantly improve the accuracy and stability of the sponge strip pasting, but it also fundamentally solves the problem of the sponge strip being easily offset and not firmly pasted in the traditional gluing method. It not only improves the overall quality of the filter screen, but also improves production efficiency, effectively reduces production costs and rework rates. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 Schematic diagram of the structure of the filter screen gluing device in the embodiment;
[0018] Figure 2 A top view of the filter gluing device in the embodiment;
[0019] Figure 3 for Figure 2 Structural cross-section view of the AA surface in the middle.
[0020] Description of reference numerals:
[0021] 100, base; 110, sink; 200, glue structure; 210, limit groove; 220, cutting groove; 230, positioning block; 231, roller; 232, tip; 240, pressure clamp. DETAILED DESCRIPTION
[0022] The following diagrams illustrate various embodiments of the present invention. For clarity, many practical details will be included in the following description. However, it should be understood that these practical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not essential. Furthermore, to simplify the illustrations, some commonly used structures and components are depicted in a simplified schematic manner.
[0023] In addition, in the present invention, descriptions such as "first" and "second" are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0024] See also Figures 1 to 3 A filter screen gluing device includes a base 100, on which a gluing structure 200 is provided. The gluing structure 200 is used to accurately fit the sponge strip on the outer frame of the filter screen.
[0025] Specifically, the adhesive structure 200 includes a retaining groove 210 and a cutting groove 220. The retaining groove 210 extends along the length of the base 100, while the cutting groove 220 extends along the width of the base 100. The retaining groove 210 and the cutting groove 220 are perpendicular to each other and connected. The width of the retaining groove 210 is adapted to the thickness of the filter screen and the width of the sponge strip, ensuring precise alignment between the filter screen and the sponge strip while also limiting the sponge strip's placement path and the filter screen's rolling path. During use, the sponge strip is introduced from the adhesive feed end of the retaining groove 210 and laid within the retaining groove 210. As the filter screen rolls along the retaining groove 210, the sponge strip is accurately attached to the outer frame of the filter screen. Furthermore, the width of the cutting groove 220 is adapted to the thickness of the blade, and the depth of the cutting groove 220 is greater than the depth of the retaining groove 210, ensuring that the blade can cut the sponge strip when it passes through the cutting groove 220.
[0026] Furthermore, a positioning block 230 is provided on the glue inlet end of the limiting groove 210, and the positioning block 230 is used to limit the initial position of the filter screen placed in the limiting groove 210. Specifically, the base 100 is sunken near the glue inlet end of the limiting groove 210 to form a sink 110, and the positioning block 230 is detachably provided on the sink 110, and the glue inlet end of the limiting groove 210 is covered by the positioning block 230. Among them, the shape of the sink 110 is adapted to the bottom of the positioning block 230, so that the positioning block 230 can be quickly and accurately placed on the sink 110. In this embodiment, the positioning block 230 is detachably provided on the base 100 by a pressure clamp 240, and the pressure clamp 240 is installed on the base 100. By opening and closing the pressure clamp 240, the positioning block 230 can be quickly loaded and unloaded. After opening the pressure clamp 240, remove the positioning block 230, and the glue inlet end of the limiting groove 210 is exposed, so that the sponge strip can be quickly replaced; after the sponge strip is replaced, the positioning block 230 is placed back on the sink 110, and the pressure clamp 240 is closed. The positioning block 230 is pressed down by the pressure clamp 240 to fix the positioning block 230.
[0027] Furthermore, a roller 231 is provided on the end of the positioning block 230 near the cutting groove 220 to prevent extensive adhesion between the sponge strip and the positioning block 230, facilitating smooth dragging of the sponge strip. The outer side of the roller 231 is flush with the end of the positioning block 230 near the cutting groove 220. Furthermore, a bevel is provided on the end of the positioning block 230 away from the cutting groove 220, forming a pointed end 232. This tip 232 separates the release paper from the sponge strip when dragging it, exposing the adhesive layer of the sponge strip.
[0028] In this embodiment, to improve the operator's efficiency and accuracy in applying glue, the length of the limiting groove 210 is limited. The location where the outer side of the roller 231 is projected onto the limiting groove 210 is defined as point P1, the location on the limiting groove 210 where it intersects the cutting groove 220 is defined as point P2, and the end of the limiting groove 210 away from the positioning block 230 is defined as point P3. The length between points P1 and P2, L1, equals n × L0, and the length between points P2 and P3, L2, equals W0 + (1-n) × L0; where 0 < n < 1, L0 is the length of the long side of the filter, and W0 is the length of the short side of the filter.
[0029] To better describe the gluing process, the following is a brief introduction to the filter screen. The filter screen is a rectangular structure with a first side, a second side, a third side, and a fourth side. The first and third sides are long sides, and the second and fourth sides are short sides. The following is an explanation of the use process of the filter screen gluing device:
[0030] First, the filter screen gluing device is prepared by opening the pressure clamp 240, removing the positioning block 230, and then placing the sponge strip with the release paper removed into the limiting groove 210. Next, the positioning block 230 is returned to the sink 110 and the pressure clamp 240 is closed to secure the positioning block 230.
[0031] Next, the filter is positioned and preliminarily fitted: the front end of the sponge strip is aligned to the P2 position, and then the first side of the filter is placed into the limiting groove 210 at the position where the second side of the filter is close to the roller 231 (i.e., the P1 position). At this time, part of the first side will naturally fit with the sponge strip.
[0032] Continue the operation to complete the full fit of the filter: slowly roll the filter along the limiting groove 210 to ensure that the second side, the third side, and the fourth side are tightly fitted with the sponge strip in sequence; when the fourth side is fully fitted with the sponge strip, keep the fourth side of the filter in the limiting groove 210 and drag the entire filter to the top position P3 for positioning;
[0033] Finally, the sponge strip is cut and the remaining part is fitted: a blade is used to cut along the cutting groove 220 to cut the sponge strip; then, the fitted filter is taken out and the remaining sponge strip is fitted to the remaining position of the first side of the filter.
[0034] At this point, a complete filter sponge strip pasting process is completed.
[0035] In summary, the filter screen gluing device realizes efficient and precise alignment of the filter screen and the sponge strip by designing a gluing structure on the base. Specifically, the width of the limiting groove matches the thickness of the filter screen and the width of the sponge strip, which not only ensures the precise alignment of the two during the bonding process, but also effectively regulates the laying path of the sponge strip and the rolling trajectory of the filter screen. In actual operation, the user only needs to simply introduce the sponge strip from one end of the limiting groove and lay it in the groove, and then let the filter screen roll along the groove body to easily achieve accurate attachment of the sponge strip to the outer frame. Not only does it significantly improve the accuracy and stability of the sponge strip pasting, but it also fundamentally solves the problem of easy displacement and loose adhesion of the sponge strip in the traditional gluing method. It not only improves the overall quality of the filter screen, but also improves production efficiency, effectively reduces production costs and rework rates.
[0036] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.
Claims
1. A filter gluing device, characterized in that: The invention comprises a base (100), wherein a glue structure (200) is provided on the base (100), wherein the glue structure (200) comprises a limiting groove (210) and a cutting groove (220), wherein the limiting groove (210) is arranged along the length direction of the base (100), and the cutting groove (220) is arranged along the width direction of the base (100), and the limiting groove (210) and the cutting groove (220) are perpendicular to each other and communicated, wherein the width of the limiting groove (210) is adapted to the thickness of the filter screen and the width of the sponge strip.
2. The filter screen gluing device according to claim 1, characterized in that: A positioning block (230) is further provided on the glue inlet end of the limiting groove (210), and the positioning block (230) is detachably provided on the base (100).
3. The filter gluing device according to claim 2, characterized in that: The positioning block (230) is detachably arranged on the base (100) via a pressure clamp (240), and the pressure clamp (240) is arranged on the base (100).
4. The filter screen gluing device according to claim 3, characterized in that: The base (100) is sunken near the glue inlet end of the limiting groove (210) to form a sinking platform (110), and the positioning block (230) is detachably arranged on the sinking platform (110).
5. The filter screen gluing device according to claim 2, characterized in that: A roller (231) is provided on one end of the positioning block (230) close to the cutting groove (220), and the outer side of the roller (231) is flush with the end of the positioning block (230) close to the cutting groove (220).
6. The filter gluing device according to claim 5, characterized in that: One end of the positioning block (230) away from the cutting groove (220) is a tip (232), and the tip (232) is used to separate the release paper on the sponge strip.
7. The filter gluing device according to claim 2, characterized in that: The position of the end of the positioning block (230) close to the cutting groove (220) projected onto the limiting groove (210) is defined as point P1, the position on the limiting groove (210) where it intersects with the cutting groove (220) is defined as P2, and the end position of the limiting groove (210) away from the positioning block (230) is defined as P3.
8. The filter gluing device according to claim 7, characterized in that: The length L1 between P1 and P2 is n×L0, and the length L2 between P2 and P3 is W0+(1-n)×L0; wherein, 0<n<1, L0 is the length of the long side of the filter, and W0 is the length of the short side of the filter.
9. The filter gluing device according to claim 1, characterized in that: The width of the cutting groove (220) is adapted to the thickness of the blade, and the depth of the cutting groove (220) is greater than the depth of the limiting groove (210).