Calibration device convenient for vertical lamination of materials

By designing the adjustment components and positioning parts, combined with position sensors and servo motors, precise calibration of the material bonding position is achieved, solving the problem of material bonding error in the existing technology and improving the bonding quality.

CN223370148UActive Publication Date: 2025-09-23KUNSHAN TAIJIU ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422501543.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-23
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

Existing technologies cannot effectively calibrate the material bonding process, resulting in material discharge errors and affecting bonding quality.

Method used

A calibration device is designed to facilitate vertical bonding of materials. The position of the electric suction cup is adjusted by the adjustment component, and the positioning piece and position sensor are combined to position and calibrate the material. The servo motor is used to drive the mounting block to rotate to achieve precise bonding.

Benefits of technology

It achieves precise calibration of the material bonding position and improves the quality and consistency of material bonding.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the technical scheme, the calibration device facilitating vertical attachment of the materials is characterized in that the calibration device comprises a containing table, the top face of the containing table is fixedly connected with a containing plate, and the top face of the containing plate is provided with an installation block; the adjusting plate is movably arranged in the mounting block in a sleeved mode, and an electric suction cup is arranged on the bottom face of the adjusting plate; the adjusting assembly is arranged on the top face of the mounting block and used for adjusting the position of the electric suction cup, by arranging an air cylinder, after a telescopic shaft of the air cylinder drives an adjusting plate to move, materials on the bottom face of the electric suction cup can vertically move downwards, and therefore the two materials can be conveniently attached together in the later period; and by arranging the positioning block, after a material on the top surface of the placement plate and the corner of the positioning block are attached together by a worker, the position sensor can detect the moving position of the material on the bottom surface of the electric suction cup, so that the positions of the two materials during attachment are calibrated.
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Description

Technical Field

[0001] The utility model relates to the technical field of material lamination, in particular to a calibration device for facilitating vertical lamination of materials. Background Art

[0002] Material lamination is a calendering process that uses a calender to press two or more thin layers of the same or different materials into a thicker, integrated sheet. This process can be used to produce sheets made from two different rubber materials, thicker sheets with higher quality requirements, laminated tarpaulins, and hollow rubber products with particularly stringent airtightness requirements.

[0003] For example, Chinese patent publication number CN210944118U proposes a laminating rewinding machine capable of laminating hard materials. The assembly includes a frame, an upper unwinding shaft, a middle unwinding shaft, an upper pressure wheel, a lower pressure wheel, and a lower unwinding shaft, which are sequentially arranged on the frame from top to bottom, and a brake device arranged on the side of the frame to control the rotation and stopping of the unwinding shaft. A material tray is arranged between the upper and lower pressure wheels, and both sides of the material tray are fixed to the frame between the upper and lower pressure wheels. The material tray is provided with a scale. By making a material tray and providing a slot and marking a scale on the tray, the utility model can be freely adjusted according to the specifications of the glass fiber board material. When the hard material passes through the upper and lower pressing wheels, the double-sided tape and the fiberglass board on the pallet are bonded together. As the equipment runs, the operator in front of the pressing wheel needs to catch the bonded product and cut it off with a blade. In this way, the bonding of the hard material is achieved. However, in actual application, this solution cannot calibrate the bonded materials, which can easily lead to discharge errors of the bonded materials, thereby affecting the quality of the materials after bonding. To solve the above problem, we have proposed a calibration device that facilitates vertical bonding of materials. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a calibration device that facilitates vertical lamination of materials, thereby solving the problems mentioned in the background art.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] A calibration device for facilitating vertical lamination of materials, comprising: a placement table, the top surface of which is fixedly connected to a placement plate, the top surface of which is provided with a mounting block; an adjustment plate, the adjustment plate being movably sleeved inside the mounting block, the bottom surface of the adjustment plate being provided with an electric suction cup; and an adjustment component, the adjustment component being provided on the top surface of the mounting block and used for adjusting the position of the electric suction cup.

[0007] By adopting the above technical solution and providing an adjustment component, the adjustment component can adjust the position of the electric suction cup so that the electric suction cup can move on the bottom surface of the adjustment plate.

[0008] Preferably, the adjustment assembly includes: a plurality of fixing holes, wherein the plurality of fixing holes are provided on the top surface of the mounting block, a cylinder is fixedly connected to the inside of the fixing holes, and the bottom end of the telescopic shaft of the cylinder is fixedly connected to the top surface of the adjustment plate; a mounting groove, wherein the mounting groove is provided on the bottom surface of the adjustment plate, a screw slide group is fixedly connected to the inside of the mounting groove, and the bottom surface of the slider of the screw slide group is fixedly connected to the top surface of the electric suction cup; a positioning member, wherein the positioning member is provided on the top surface of the placement plate for positioning the material position.

[0009] By adopting the above technical solution and providing a positioning piece, the positioning piece can position the material.

[0010] Preferably, the positioning member includes: a plurality of positioning blocks, which are respectively fixed at the four corner positions of the top surface of the placement plate, and a plurality of placement grooves are opened on the top surface of the positioning blocks; a position sensor, which is fixedly connected to the inside of the placement groove.

[0011] By adopting the above technical solution, a placement table is set up. After the staff places the placement table in a suitable position, the two object materials that need to be bonded are placed on the top surface of the placement plate and the bottom surface fixed on the electric suction cup respectively. By setting a screw slide group, the slider of the screw slide group can drive the electric suction cup to move, thereby facilitating the later adjustment of the position of the object material fixed on the bottom surface of the electric suction cup.

[0012] Preferably, a support frame is fixedly connected to the top surface of the placement table, and the support frame and the mounting block are movably mounted together, and rotation holes are provided on both left and right sides of the interior of the support frame.

[0013] By adopting the above technical solution and setting up a cylinder, when the telescopic shaft of the cylinder drives the adjustment plate to move, the material on the bottom of the electric suction cup can move vertically downward, thereby facilitating the later bonding of the two materials together.

[0014] Preferably, both left and right sides of the mounting block are fixedly connected with rotating rods, and the rotating rods are movably sleeved with the rotating holes.

[0015] By adopting the above technical solution and setting the positioning block, when the staff fits the material on the top surface of the placement plate with the corner of the positioning block, the position sensor can detect the position of the material on the bottom surface of the electric suction cup, thereby calibrating the position of the two materials when they are fitted together.

[0016] Preferably, a servo motor is fixedly connected to the interior of the rotating hole, one end of the servo motor drive shaft is fixedly connected to one end of the rotating rod, and two supporting rods are fixedly connected to the top surface of the placement table.

[0017] By adopting the above technical solution and arranging support rods, two support rods can support one end of the mounting block.

[0018] In summary, the present invention has the following beneficial effects:

[0019] 1. By setting up a placement table, when the staff places the placement table in a suitable position, the two object materials to be bonded are placed on the top surface of the placement plate and the bottom surface fixed on the electric suction cup respectively. By setting up a screw slide group, the slider of the screw slide group can drive the electric suction cup to move, so as to facilitate the later adjustment of the position of the object material fixed on the bottom surface of the electric suction cup. By setting up a cylinder, when the telescopic shaft of the cylinder drives the adjustment plate to move, the material on the bottom surface of the electric suction cup can move vertically downward, so as to facilitate the later bonding of the two materials together. By setting up a positioning block, when the staff fits the material on the top surface of the placement plate with the corner of the positioning block, the position sensor can detect the position of the material on the bottom surface of the electric suction cup, so as to calibrate the position of the two materials when bonding. By setting up a servo motor, the drive shaft of the servo motor can drive the mounting block to rotate through the rotating rod, so that the mounting block rotates inside the support frame, so that the staff can place the two object materials on the top surface of the placement plate and the bottom surface fixed on the electric suction cup respectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0021] Figure 2 This is a schematic diagram of the mounting block structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the support frame structure of the utility model;

[0023] Figure 4 It is a structural schematic diagram of a placement table of the present utility model.

[0024] Figure numerals: 1. Placement table; 2. Placement plate; 3. Mounting block; 4. Adjustment plate; 5. Electric suction cup; 6. Fixing hole; 7. Cylinder; 8. Mounting slot; 9. Screw slide assembly; 10. Positioning block; 11. Placement slot; 12. Position sensor; 13. Support frame; 14. Rotating hole; 15. Rotating rod; 16. Servo motor; 17. Support rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] refer to Figure 1 、 Figure 2 and Figure 3 A calibration device for facilitating vertical lamination of materials includes a placement table 1, a placement plate 2 is fixedly connected to the top surface of the placement table 1, a mounting block 3 is provided on the top surface of the placement plate 2, an adjustment plate 4 is provided inside the mounting block 3, an electric suction cup 5 is provided on the bottom surface of the adjustment plate 4, and an adjustment component is provided on the top surface of the mounting block 3 for adjusting the position of the electric suction cup 5. The adjustment component includes a plurality of fixing holes 6, which are all opened on the top surface of the mounting block 3. A cylinder 7 is fixedly connected to the inside of the fixing hole 6, and the telescopic shaft of the cylinder 7 The bottom end is fixedly connected to the top surface of the adjusting plate 4. The bottom surface of the adjusting plate 4 is provided with a mounting groove 8. The interior of the mounting groove 8 is fixedly connected with a screw slide group 9. The bottom surface of the slider of the screw slide group 9 is fixedly connected to the top surface of the electric suction cup 5. The top surface of the placement plate 2 is provided with a positioning piece for positioning the material. By setting the cylinder 7, when the telescopic shaft of the cylinder 7 drives the adjusting plate 4 to move, the material on the bottom surface of the electric suction cup 5 can move vertically downward, thereby facilitating the later bonding of the two materials.

[0027] refer to Figure 2 、 Figure 3 and Figure 4 The positioning member includes several positioning blocks 10, and several positioning blocks 10 are respectively fixed at the four corner positions of the top surface of the placement plate 2. The top surface of the positioning block 10 is provided with several placement grooves 11, and the interior of the placement groove 11 is fixedly connected with a position sensor 12. The top surface of the placement table 1 is fixedly connected with a support frame 13, and the support frame 13 is movably sleeved with the mounting block 3. The left and right sides of the support frame 13 are provided with rotating holes 14. The left and right sides of the mounting block 3 are fixedly connected with a rotating rod 15, and the rotating rod 15 is movably sleeved with the rotating hole 14. The interior of the rotating hole 14 is fixedly connected with a servo motor 16, and one end of the servo motor 16 driving shaft is fixedly connected to one end of the rotating rod 15. The top surface of the placement table 1 is fixedly connected with two support rods 17. By setting the servo motor 16, the driving shaft of the servo motor 16 can drive the mounting block 3 to rotate through the rotating rod 15, so that after the mounting block 3 rotates inside the support frame 13, it is convenient for the staff to place the two object materials on the top surface of the placement plate 2 and the bottom surface fixed to the electric suction cup 5 respectively.

[0028] Working principle: Please refer to Figures 1-4 As shown, when in use, by setting up a placement table 1, when the staff places the placement table 1 in a suitable position, the two object materials that need to be bonded are placed on the top surface of the placement plate 2 and the bottom surface fixed to the electric suction cup 5 respectively, and by setting a screw slide group 9, the slider of the screw slide group 9 can drive the electric suction cup 5 to move, so as to facilitate the later adjustment of the position of the object material fixed on the bottom surface of the electric suction cup 5, and by setting a positioning block 10, when the staff bonds the material on the top surface of the placement plate 2 with the corner of the positioning block 10, the position sensor 12 can detect the position of the movement of the material on the bottom surface of the electric suction cup 5, so as to calibrate the position of the two materials when bonding, and by setting a support rod 17, the two support rods 17 can support one end of the mounting block 3.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A calibration device for facilitating vertical lamination of materials, characterized in that: include: A placement table (1), the top surface of the placement table (1) is fixedly connected to a placement plate (2), and the top surface of the placement plate (2) is provided with a mounting block (3); An adjustment plate (4), the adjustment plate (4) being movably sleeved inside the mounting block (3), and an electric suction cup (5) being provided on the bottom surface of the adjustment plate (4); An adjustment component is provided on the top surface of the mounting block (3) and is used for adjusting the position of the electric suction cup (5).

2. A calibration device for facilitating vertical bonding of materials according to claim 1, characterized in that: The adjustment component includes: A plurality of fixing holes (6), wherein the plurality of fixing holes (6) are all provided on the top surface of the mounting block (3), a cylinder (7) is fixedly connected inside the fixing holes (6), and the bottom end of the telescopic shaft of the cylinder (7) is fixedly connected to the top surface of the adjustment plate (4); A mounting groove (8), the mounting groove (8) being provided on the bottom surface of the adjusting plate (4), a screw slide assembly (9) being fixedly connected inside the mounting groove (8), and the bottom surface of the slider of the screw slide assembly (9) being fixedly connected to the top surface of the electric suction cup (5); A positioning member is provided on the top surface of the placement plate (2) and is used for positioning the material.

3. A calibration device for facilitating vertical bonding of materials according to claim 2, characterized in that: The positioning member includes: A plurality of positioning blocks (10), wherein the plurality of positioning blocks (10) are respectively fixed at four corner positions of the top surface of the placement plate (2), and the top surface of the positioning blocks (10) is provided with a plurality of placement grooves (11); A position sensor (12) is fixedly connected inside the placement groove (11).

4. The calibration device for facilitating vertical bonding of materials according to claim 1, characterized in that: The top surface of the placement table (1) is fixedly connected to a support frame (13), and the support frame (13) and the mounting block (3) are movably sleeved together. Rotation holes (14) are provided on both left and right sides of the interior of the support frame (13).

5. The calibration device for facilitating vertical bonding of materials according to claim 4, characterized in that: The left and right sides of the installation block (3) are both fixedly connected with rotating rods (15), and the rotating rods (15) are movably sleeved with the rotating holes (14).

6. The calibration device for facilitating vertical bonding of materials according to claim 5, characterized in that: A servo motor (16) is fixedly connected to the interior of the rotating hole (14), one end of the driving shaft of the servo motor (16) is fixedly connected to one end of the rotating rod (15), and two support rods (17) are fixedly connected to the top surface of the placement table (1).

Citation Information

Patent Citations

  • Laminating and rewinding machine capable of laminating hard materials

    CN210944118U