Double-beam mechanism of digital printing machine

By adopting a double-beam structure and a linear motor-driven mover plate in the digital printing machine, the problem of unstable printing carriage of the multi-nozzle digital printing machine was solved, and high-precision printing effect was achieved.

CN223370419UActive Publication Date: 2025-09-23DEPU TECH (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202422937222.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-23
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The single-beam structure of existing digital printing machines cannot meet the printing accuracy requirements when using multiple nozzles (especially when there are more than 100 nozzles), resulting in a heavy and unstable printing carriage.

Method used

The double-beam structure is adopted, and the printing carriage is set by sliding between the first beam and the second beam, and combined with the dual drive of the linear motor and the mover plate to ensure the stability and accuracy of the printing carriage.

Benefits of technology

The sliding stability and movement accuracy of the printing carriage are improved, effectively ensuring printing accuracy.

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Abstract

The utility model relates to the technical field of digital calico printing machines, and discloses a double-beam mechanism of a digital calico printing machine, a printing dolly is slidably arranged between a first beam and a second beam, the stability of the printing dolly during sliding is ensured through the first beam and the second beam, and the precision is maintained at the same time. Furthermore, the printing trolley is driven by a linear motor and a mover plate, the moving precision is more accurate, and the printing precision is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of digital printing machines, in particular to a double-beam mechanism of a digital printing machine. Background Art

[0002] Digital printing machines are a type of large-format printer, similar to plotters in the CAD field. They use water-based dispersed inks for printing on transfer paper or fabric, and are primarily used for printing and dyeing clothing fabrics.

[0003] In the existing technology, most digital printing machines have a single crossbeam structure. However, for digital printing machines with multiple printheads, especially those with more than 100 printheads, the printing carriage is very heavy and a single crossbeam cannot meet the printing accuracy requirements. Utility Model Content

[0004] Based on the above, the purpose of the present invention is to provide a double-beam mechanism for a digital printing machine, which can effectively ensure printing accuracy.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model provides a double-beam mechanism for a digital printing machine, comprising:

[0007] A main frame, on which a first crossbeam and a second crossbeam are provided, wherein the first crossbeam and the second crossbeam are arranged parallel to each other;

[0008] A printing carriage, on which a plurality of nozzles are provided, and which is slidably disposed between the first crossbeam and the second crossbeam;

[0009] A linear motor is further provided on the first crossbeam and the second crossbeam, and an output end of the linear motor is connected to the printing carriage;

[0010] The first crossbeam and the second crossbeam are provided with stator plates along their length directions, and both sides of the printing carriage are connected with mover plates.

[0011] Preferably, the top and side surfaces of the first crossbeam and the second crossbeam are both provided with slide rails;

[0012] The mover plate includes a mover vertical plate and a mover horizontal plate. The top of the mover vertical plate is connected to the mover horizontal plate. Slide blocks corresponding to the slide rails are provided on both the mover horizontal plate and the mover vertical plate.

[0013] Preferably, a reinforcement block is provided at the connection position between the mover transverse plate and the mover vertical plate, one side of the reinforcement block is connected to the mover transverse plate, and the other side of the reinforcement block is connected to the mover vertical plate.

[0014] Preferably, the printing carriage comprises a bottom frame, a top frame and two side frames;

[0015] The side frame is connected to the mover plate;

[0016] The base frame is provided with a plurality of first mounting slots, the first mounting slots correspond to the nozzles one-to-one, and the nozzles are mounted one-to-one in the first mounting slots.

[0017] Preferably, the side frame is provided with a first mounting frame on both sides of the front and rear portions close to the top;

[0018] An ink cartridge rack is connected between the two groups of the first mounting racks.

[0019] Preferably, a maintenance escape opening is formed below the first mounting bracket.

[0020] Preferably, a first articulated frame is provided at the front and rear of the side frame near the bottom;

[0021] Two sets of second articulated frames are respectively provided at the front and rear of the base frame, and the second articulated frames are provided at the front and rear of the base frame and close to the middle position;

[0022] A screw rod has one end hinged to the first hinge frame, and the other end hinged to the second hinge frame.

[0023] Preferably, the top frame includes a top horizontal frame and a top vertical frame, and wiring grooves are provided on the top horizontal frame and the top vertical frame;

[0024] A wire drop opening is also provided on the top horizontal frame.

[0025] Preferably, dust covers are further provided on the front, rear and top sides of the printing carriage.

[0026] The beneficial effects of the utility model are:

[0027] This utility model provides a dual-beam mechanism for a digital printing machine. The printing carriage slides between a first beam and a second beam, ensuring stability and precision during sliding. Furthermore, the printing carriage is driven by a linear motor and a mover plate, achieving more precise movement and effectively ensuring printing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0029] Figure 1 The present invention provides a schematic structural diagram of a main frame and double beams of a double beam mechanism of a digital printing machine;

[0030] Figure 2 A schematic structural diagram of a double beam and a printing carriage of a double beam mechanism of a digital printing machine is provided for an embodiment of the utility model;

[0031] Figure 3 A schematic diagram of the partial structure of a printing carriage of a double-beam mechanism of a digital printing machine is provided for an embodiment of the utility model;

[0032] Figure 4 A schematic diagram of the partial structure of the printing carriage and double beams provided in an embodiment of the utility model.

[0033] In the picture:

[0034] 1. Main frame; 21. First crossbeam; 22. Second crossbeam; 23. Slide rail; 3. Print carriage; 30. Dust cover; 31. Base frame; 311. First mounting slot; 32. Side frame; 33. Top frame; 331. Top horizontal frame; 332. Top vertical frame; 333. Wire routing slot; 334. Wire drop port; 34. First mounting frame; 35. Cartridge rack; 36. Maintenance escape port; 37. First articulated frame; 38. Second articulated frame; 39. Screw; 4. Linear motor; 5. Stator plate; 6. Mover plate; 61. Mover horizontal plate; 62. Mover vertical plate; 63. Slider; 7. Reinforcement block; 8. Print head. DETAILED DESCRIPTION

[0035] To make the technical problems solved by the present invention, the technical solutions adopted, and the technical effects achieved more clearly, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work shall fall within the scope of protection of the present invention.

[0036] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0037] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0038] In the description of this embodiment, the terms "upper," "lower," "left," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.

[0039] like Figures 1 to 4 As shown, the embodiment of the present invention provides a double-beam mechanism of a digital printing machine, comprising: a main frame 1, which is mainly used to install the active roller, passive roller and belt of the feeding material, etc., which are not repeated here; a first beam 21 and a second beam 22 are arranged on it, and the first beam 21 and the second beam 22 are arranged parallel to each other, and the first beam 21 and the second beam 22 form a double beam, preferably the first beam 21 and the second beam 22 are marble beams; a printing carriage 3, on which a plurality of nozzles 8 are arranged, in this embodiment, mainly For digital printing machines with multiple printheads 8, particularly those with more than 100 printheads 8, the print carriage 3 is slidably mounted between the first beam 21 and the second beam 22. A linear motor 4 is also mounted on each of the first and second beams 21, 22, with its output connected to the print carriage 3. The linear motor 4 is primarily conventional and will not be further elaborated here. Stator plates 5 are mounted along the length of the first and second beams 21, 22, with mover plates 6 connected to either side of the print carriage 3. When power is applied to the mover plates 6, the print carriage 3 moves in response to the magnetic field.

[0040] This embodiment of the utility model provides a dual-beam mechanism for a digital printing machine. The printing carriage 3 is slidably arranged between a first beam 21 and a second beam 22. The first beam 21 and the second beam 22 ensure the stability of the printing carriage 3 during sliding while maintaining precision. Furthermore, the printing carriage 3 is driven by a linear motor 4 and a mover plate 6, achieving more accurate movement and effectively ensuring printing accuracy.

[0041] In some embodiments, as Figure 4 As shown, in order to ensure the stability of the operation of the printing carriage 3, the top and side surfaces of the first crossbeam 21 and the second crossbeam 22 are both provided with slide rails 23; the movable plate 6 includes a movable vertical plate 62 and a movable horizontal plate 61, the top of the movable vertical plate 62 is connected to the movable horizontal plate 61, and the movable horizontal plate 61 and the movable vertical plate 62 are both provided with sliders 63 corresponding to the slide rails 23. In this embodiment of the utility model, the printing carriage 3 slides between the first crossbeam 21 and the second crossbeam 22 through the cooperation of the slide rails 23 and the sliders 63. At the same time, the slide rails 23 are respectively provided with the top and side surfaces of the first crossbeam 21 and the second crossbeam 22. For such a heavy printing carriage 3, the lifting force in two directions is applied, so that the printing carriage 3 has less resistance during operation and moves more stably and smoothly.

[0042] In some embodiments, as Figure 4 As shown, in order to increase the stress of the mover plate 6, a reinforcement block 7 is provided at the connection position of the mover transverse plate 61 and the mover vertical plate 62. One side of the reinforcement block 7 is connected to the mover transverse plate 61, and the other side of the reinforcement block 7 is connected to the mover vertical plate 62.

[0043] In some embodiments, as Figures 2 to 4 As shown, the printing carriage 3 includes a base frame 31, a top frame 33, and two side frames 32. The side frames 32 are connected to the mover plate 6. The base frame 31 is provided with a plurality of first mounting slots 311, which correspond one-to-one with the printheads 8 and are installed one-to-one within the first mounting slots 311. Furthermore, to fully utilize the internal space of the printing carriage 3, first mounting brackets 34 are provided on the front and rear sides of the side frames 32 near the top. An ink cartridge rack 35 is connected between the two sets of first mounting brackets 34. The ink cartridge rack 35 is located directly above the printheads 8 and can be used to install ink cartridges. Furthermore, since the number of printheads 8 exceeds 100, the entire printing carriage 3 exceeds 3 cubic meters, making maintenance a challenge. Traditional maintenance requires disassembly of the entire printing carriage 3. However, for a printing carriage 3 with more than 100 printheads 8, disassembly is inconvenient due to its heavy weight and the large number of printheads 8. In this embodiment, a maintenance escape opening 36 is formed below the first mounting frame 34 . The design of the maintenance escape opening 36 allows maintenance personnel to conveniently perform maintenance on the interior of the printing carriage 3 through the maintenance escape opening 36 .

[0044] In some embodiments, as Figure 3As shown, since the number of printheads 8 exceeds 100, the base frame 31 must bear a significant weight. Side frames 32 are provided on either side of the base frame 31 to support it. However, the center portion of the base frame 31 bears a significant weight, and the swaying of the printheads 8 directly affects printing accuracy. In this embodiment, first articulated frames 37 are provided at the front and rear of the side frames 32, near the bottom. Two sets of second articulated frames 38 are provided at the front and rear of the base frame 31, near the center. A screw 39 is hinged at one end to the first articulated frame 37 and at the other end to the second articulated frame 38. In this embodiment, screws 39 connect the middle portion of the base frame 31 to the side frames 32 near the top. Screws 39 are then rotated and tightened. This allows the middle portion of the base frame 31 to be tensioned by the side frames 32 via screws 39. During operation, the base frame 31 is supported by tension on both sides and in the middle, preventing vibration and effectively ensuring printing accuracy. Furthermore, the design of screws 39 does not interfere with the maintenance clearance 36.

[0045] In some embodiments, as Figure 3 As shown, the top frame 33 includes a top horizontal frame 331 and a top vertical frame 332. A wiring trough 333 is defined on the top horizontal frame 331 and the top vertical frame 332. The top horizontal frame 331 also has a cable drop opening 334. In this embodiment, cables are routed through the wiring trough 333 and cable drop opening 334 on the east side, fully utilizing the space in the top frame 33 and ensuring uniform cable routing.

[0046] In some embodiments, as Figure 2 As shown, in order to isolate dust, dust covers 30 are further provided on the front, rear and top sides of the printing carriage 3.

[0047] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. A double beam mechanism for a digital printing machine, characterized in that: include: A main frame (1) is provided with a first crossbeam (21) and a second crossbeam (22), wherein the first crossbeam (21) and the second crossbeam (22) are arranged in parallel and side by side; A printing carriage (3) is provided with a plurality of nozzles (8) and is slidably arranged between the first crossbeam (21) and the second crossbeam (22); A linear motor (4) is also provided on the first crossbeam (21) and the second crossbeam (22), and the output end of the linear motor (4) is connected to the printing carriage (3); The first crossbeam (21) and the second crossbeam (22) are provided with stator plates (5) along their length directions, and both sides of the printing carriage (3) are connected with mover plates (6).

2. The double beam mechanism of a digital printing machine according to claim 1, characterized in that: The top and side surfaces of the first crossbeam (21) and the second crossbeam (22) are both provided with slide rails (23); The movable plate (6) comprises a movable vertical plate (62) and a movable horizontal plate (61); the top of the movable vertical plate (62) is connected to the movable horizontal plate (61); and sliders (63) corresponding to the slide rails (23) are provided on both the movable horizontal plate (61) and the movable vertical plate (62).

3. The double beam mechanism of a digital printing machine according to claim 2, characterized in that: A reinforcing block (7) is provided at the connection position between the mover transverse plate (61) and the mover vertical plate (62); one side of the reinforcing block (7) is connected to the mover transverse plate (61), and the other side of the reinforcing block (7) is connected to the mover vertical plate (62).

4. A double beam mechanism for a digital printing machine according to any one of claims 1 to 3, characterized in that: The printing carriage (3) comprises a bottom frame (31), a top frame (33) and two side frames (32); The side frame (32) is connected to the mover plate (6); A plurality of first installation slots (311) are provided on the base frame (31), the first installation slots (311) correspond one-to-one to the spray heads (8), and the spray heads (8) are installed one-to-one in the first installation slots (311).

5. The double beam mechanism of a digital printing machine according to claim 4, characterized in that: The side frame (32) is provided with a first mounting frame (34) on both sides of the front and rear near the top; An ink cartridge rack (35) is connected between the two groups of the first mounting racks (34).

6. The double beam mechanism of a digital printing machine according to claim 5, characterized in that: A maintenance escape opening (36) is formed below the first mounting frame (34).

7. The double beam mechanism of a digital printing machine according to claim 4, characterized in that: A first hinge frame (37) is provided at the front and rear positions of the side frame (32) near the bottom; Two sets of second hinged frames (38) are respectively provided at the front and rear of the base frame (31), and the second hinged frames (38) are provided at the front and rear of the base frame (31) and close to the middle position; A screw rod (39) has one end hinged to the first hinge frame (37) and the other end hinged to the second hinge frame (38).

8. The double beam mechanism of a digital printing machine according to claim 4, characterized in that: The top frame (33) includes a top horizontal frame (331) and a top vertical frame (332), and a wiring groove (333) is provided on the top horizontal frame (331) and the top vertical frame (332); The top cross frame (331) is also provided with a wire drop opening (334).

9. The double-beam mechanism of a digital printing machine according to claim 4, characterized in that: Dust shields (30) are also provided on the front, rear and top sides of the printing carriage (3).